Heatilator CD4236MR Owner's Manual
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Heatilator CD4236MR Owner's Manual

Heatilator CD4236MR Owner's Manual

Direct vent gas appliance
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Models:
CD4236MR
CD4842MR
CD4236MLR
CD4842MLR
CD4236MIR
CD4842MIR
CD4236MILR
CD4842MILR
Direct Vent Gas Appliance
• Important operating and
maintenance instructions
included.
WARNING
If the information in these instruc-
tions is not followed exactly, a
fi re may result causing property
damage, personal injury, or death.
• Do not store or use gasoline or other fl am-
mable vapors and liquids in the vicinity of
this or any other appliance.
• What to do if you smell gas:
- Do not try to light any appliance.
- Do not touch any electrical switch. Do not
use any phone in your building.
- Immediately call your gas supplier from
a neighbor's phone. Follow the gas
supplier's instructions.
- If you cannot reach your gas supplier, call
the fi re department.
• Installation and service must be performed
by a qualifi ed installer, service agency, or
the gas supplier.
This appliance may be installed as an OEM installation
in manufactured home (USA only) or mobile home and
must be installed in accordance with the manufacturer's
instructions and the manufactured home construction and
safety standard, Title 24 CFR, Part 3280 or Standard for
Installation in Mobile Homes, CAN/CSA Z240MH.
This appliance is only for use with the type(s) of gas
indicated on the rating plate.
DO NOT DISCARD THIS MANUAL
Read, understand and follow
•
these instructions for safe
installation and operation.
Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07
CAUTION
Leave this manual with
•
party responsible for
use and operation.
• CAREFULLY SUPERVISE children in same room as
appliance.
• A l e r t c h i l d r e n a n d a d u l t s t o h a z a r d s o f h i g h
temperatures.
High temperatures may ignite clothing or other
fl ammable materials.
• Keep clothing, furniture, draperies and other combustibles
away.
This appliance has been supplied with an integral
barrier to prevent direct contact with the fi xed glass
panel. Do NOT operate the appliance with the barrier
removed.
Contact your dealer or Hearth & Home Technologies if the
barrier is not present or help is needed to properly install one.
In the Commonwealth of Massachusetts installation must
be performed by a licensed plumber or gas fi tter;
See Table of Contents for location of additional
Commonwealth of Massachusetts requirements.
Installation and service of this appliance should be performed
by qualifi ed personnel. Hearth & Home Technologies suggests
NFI certifi ed or factory-trained professionals, or technicians
supervised by an NFI certifi ed professional.
Owner's Manual
Installation and Operation
WARNING
HOT SURFACES!
Glass and other surfaces are hot during
operation and cool down.
Hot glass will cause burns.
• Do not touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
1

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Summary of Contents for Heatilator CD4236MR

  • Page 1 NFI certifi ed or factory-trained professionals, or technicians This appliance is only for use with the type(s) of gas supervised by an NFI certifi ed professional. indicated on the rating plate. Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...
  • Page 2 DO NOT REMOVE OR COVER THIS LABEL. VENTED GAS FIREPLACE - NOT FOR USE WITH SOLID FUEL. FOYER À GAZ À ÉVACUATION - NE DOIT PAS ÊTRE UTILISÉ AVEC UN COMBUSTIBLE SOLIDE. Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...

  • Page 3: Table Of Contents

    D. High Altitude Installations ..... 42 Note: An arrow ( ) found in the text signifi es change in content. Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...

  • Page 4: Listing And Code Approvals

    fi bers, plastics, or other material that can ignite and burn, whether fl ame proofed or not, or whether plastered or unplastered shall be considered combustible materials. Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...

  • Page 5: Requirements For The Commonwealth Of Massachusetts

    See Gas Connection section for additional Common- less than one-half (1/2) inch in size, “GAS VENT wealth of Massachusetts requirements. DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUC- TIONS”. Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...

  • Page 6: Getting Started

    Manometer Voltmeter Tape measure Non-corrosive leak check solution 1/2 - 3/4 in. length, #6 or #8 Self-drilling screws One 1/4 in. female spade connection (for optional fan) Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...

  • Page 7: Framing And Clearances

    1067 1286 1819 1286 1337 1092 1220 1518 CD4842 55-1/4 23-1/2 78-1/4 55-1/4 55-1/4 59-3/4 1219 1403 1988 1403 1403 1245 1220 1518 Figure 3.1 Appliance Locations Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...

  • Page 8: Construct The Appliance Chase

    WARNING Fire Risk • Construct chase to all clearance specifi cations in manual. • Locate and install appliance to all clearance specifi cations in manual. Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...

  • Page 9: Clearances

    Rough Rough Rough Rough Opening Opening Opening Opening Model (Width) (Height) (Depth) (DVP Pipe) CD4236 38-3/4 23-1/2 1067 CD4842 38-3/4 23-1/2 1219 Figure 3.2 Clearances to Combustibles Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...
  • Page 10 Framing or fi nishing material used on the front of, or in front of, the appliance closer than the minimums listed, must be constructed entirely of noncombustible materials (i.e., steel studs, concrete board, etc.). Failure to comply may cause fi re. Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...

  • Page 11: Termination Locations

    • Do not pack air space with insulation or other materials. Failure to keep insulation or other materials away from vent pipe may cause fi re. Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...
  • Page 12 A Gas Termination Wood or Fuel Oil Termination tions supplied with the decorative cap cover. 6 in. 20 in. (152 mm) min. (508 mm) min. Figure 4.3 Multiple Vertical Termination Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...
  • Page 13 O Horizontal clearance between two horizontal termination caps – 12 in. (30 cm) minimum. Figure 4.4 Minimum Clearances for Terminations Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...

  • Page 14: Vent Information And Diagrams

    8-1/2 in. vertical run. A length of straight pipe is allowed DVP24MI 3 to 24 in. (76 to 610 mm) DVP Pipe between two 45° elbows (see Figure 5.1). (see chart) Figure 5.2 DVP Pipe Effective Length Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...

  • Page 15: Vent Diagrams

    * You may install the elbow directly on top of the CD4236. The CD4842 requires the DVP6 vent section prior to the elbow. Figure 5.3 Top Vent-Horizontal Termination-One Elbow Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...
  • Page 16 See Figure 5.6 for information about installing elbows horizontally. min. max. max. 1 ft 24 ft 19 ft .30 m 7.32 m 5.79 m Installed Vertically Figure 5.5 Three Vertically Installed 90° Elbows Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...
  • Page 17 25 ft/7.62 m 25 ft/7.62 m 25 ft/7.62 m 25 ft/7.62 m 25 ft/7.62 m Installed Vertically Installed Horizontally Figure 5.6 Two or Three Elbows, some Horizontal Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...
  • Page 18 12 ft (3.66 m) min. 60 ft (18.29 m) max. Maximum horizontal run is 100% of vertical, but cannot exceed 26 ft (7.92 m) Figure 5.8 Vertical Termination - Two Elbows Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...
  • Page 19 See Section E. Figure 5.9 Vertical Termination - Three Elbows (some horizontal) Rear Vent—Horizontal Termination—No Elbow 18 in. (457 mm) max. Figure 5.10 Horizontal Termination - No Elbows Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...
  • Page 20 12 ft/3.66 m 8 ft/2.44 m 5 ft/1.52 m 15 ft/4.57 m 8ft/2.44 m 6 ft/1.83 m 18 ft/5.49 m Figure 5.12 Horizontal Termination - Two Elbows Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...
  • Page 21 12 ft/3.66 m 8 ft/2.44 m 5 ft/1.52 m 15 ft/4.57 m 8 ft/2.44 m 6 ft/1.83 m 18 ft/5.49 m Figure 5.13 Horizontal Termination - Three Elbows Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...
  • Page 22 See Section E. Figure 5.15 Vertical Termination - Two Elbows Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...

  • Page 23: Vertical Termination - Three Vertical Elbows

    See Section E. Figure 5.16 Vertical Termination - Three Vertical Elbows Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...

  • Page 24: Installing Vertical Termination Baffl E

    Figure 5.17 Flat Baffl e Figure 5.20 Baffl e in Place 5. Replace the glass (refer to Section 12.H.). 6. Start the appliance. Figure 5.18 Baffl e Bent to 90° Angle Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...

  • Page 25: Vent Clearances And Framing

    fi restops must inches 42-1/4 27-1/4 CD4236R have a heat shield attached to them. 1073 inches 48-1/4 27-1/4 CD4842R 1226 Figure 6.3 Exterior Wall Hole Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...

  • Page 26: Install The Ceiling Firestop

    3 fasteners per side Ceiling firestop Ceiling firestop installed below ceiling. installed above ceiling. Figure 6.5 Installing Ceiling Firestop & Attic Insulation Shield Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...

  • Page 27: Install Attic Insulation Shield

    Bend all tabs inward 90° around the top of the shield. These tabs must be used to prevent blow-in insulation from getting between the shield and vent pipe, and to maintain clearance. Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...

  • Page 28: Appliance Preparation

    Cover Plate, Top of Appliance Figure 7.4 Inner Plate, Top of Appliance • Remove the white insulation and set aside. See Figure 7.2. Figure 7.2 Remove White Insulation Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...
  • Page 29 Remove four screws holding outer shell cover. See Figure 7.7. Remove outer shell cover and set aside. Figure 7.10 Place inner collar on Rear of Appliance Figure 7.7 Outer Shell Cover Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...
  • Page 30 • Place the white insulation with the slot around the outer collar. See Figure 7.13. Figure 7.15 Outer Cover-Top Figure 7.13 Place Insulation over the Cover Plate Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...
  • Page 31 (Figure 7.7). Place the cover on top of appliance. See Figure 7.17. Replace four screws to hold plate in place. See Figure 7.18. Figure 7.19 Completed Conversion Figure 7.17 Place Cover Plate on Top of Appliance Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...

  • Page 32: Securing And Leveling The Appliance

    CAUTION Nailing Flanges Do NOT notch into the framing around the appliance (both sides) spacers. Figure 7.20 Proper Positioning, Leveling and Securing of an Appliance Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...

  • Page 33: Installing Vent Pipe

    If slip section seals are broken during the removal of the termination cap, gas will leak and a fi re or explosion may occur. do not break silicone seals on slip sections. Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...
  • Page 34 If predrilling holes, do NOT penetrate inner pipe. Figure 8.2 Inner/Outer Figure 8.3 Snapped Make sure the seams are not aligned to prevent unintentional disconnection. CORRECT INCORRECT Figure 8.4 Seams Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...
  • Page 35 Only outer pipes are sealed, sealing the inner fl ue is not required. All unit collar, pipe, slip section, elbow and cap outer fl ues shall be sealed in this manner. Figure 8.7 Screws into Slip Section Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...

  • Page 36: Disassemble Vent Sections

    Improper support may allow vent to sag or Figure 8.9 Securing Horizontal Pipe Sections separate. Figure 8.10 Rotate Seams for Disassembly Figure 8.11 Align and Disassemble Vent Sections Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...

  • Page 37: Install The Heat Shield And Horizontal Termination Cap

    Pipe may separate if not properly joined. WARNING Do NOT connect a pipe section to a termination cap without using the telescoping fl ue section found on the termination cap. Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...
  • Page 38 Figure 8.12 Venting through the Wall Note: Where required, an exterior wall fl ashing is available. When penetrating a brick wall, a brick extension kit is available for framing the brick. Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...

  • Page 39: Install Roof Flashing And Vertical Termination Cap

    • Ensure no debris blocks cap. Screws • Combustible materials blocking cap may ignite. Caulk • Restricted air flow affects burner operation. Figure 8.15 Secure with Screws Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...

  • Page 40: Assemble And Install Storm Collar

    fl ashing. Figure 8.16 Assembling the Storm Collar Caulk around the top of the storm collar (see Figure 8.15). Figure 8.17 Assembling the Storm Collar Around the Pipe Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...

  • Page 41: Gas Information

    Propane Minimum Inlet Pressure 5.0 in. w.c. 11.0 in. w.c. Maximum Inlet Pressure 7.0 in. w.c. 14.0 in. w.c. Manifold Pressure 3.5 in. w.c. 10.0 in. w.c. Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...

  • Page 42: High Altitude Installations

    Do NOT change the valve settings. • This valve has been preset at the factory. • Changing valve settings may result in fi re hazard or bodily injury. Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...

  • Page 43: Electrical Information

    Do NOT wire 110V to valve. Do NOT wire 110V to wall switch • Incorrect wiring will damage millivolt values. • Incorrect wiring will override IPI safety lockout and may cause explosion. Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...

  • Page 44: Standing Pilot Ignition System Wiring

    Wiring for optional accessories should • Replace damaged wire with type 105° be done now to avoid reconstruction. C rated wire. • Wire must have high temperature insulation. Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...

  • Page 45: Junction Box Installation

    Figure 10.5 Junction Box Wired to Wall Switch or BC10 and connect to the top fan switch connector (1/4 in. male) as shown. Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...

  • Page 46: Finishing

    May interfere with proper operation of glass • Seal joints between the fi nished wall and appliance assembly. top and sides using only a 300° F minimum sealant. Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...

  • Page 47: Appliance Setup

    • Do NOT place rockwool directly over Figure 12.3 Placement of Vermiculite burner ports. • Replace rockwool material annually. Improperly placed rockwool interferes with proper burner operation. Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...

  • Page 48: Log Assembly

    Figure 12.6 Placing Left Top Log • Install right top log as shown in Figure 12.7 using locating pins to position log properly. Figure 12.7 Placing Right Top Log Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...

  • Page 49: Glass Assembly

    Bend screen rod tabs down at a 90-deg. angle. See Figure 12.10. Latches (both bottom and top) Glass Assembly Figure 12.8 Glass Assembly Figure 12.10 Screen Rod Tab Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...
  • Page 50 Insert bottom latch cover over existing shoulder screws. See Figure 12.14. • Push down till the tabs lock in place. Figure 12.12 Installing Top Latch Cover Figure 12.14 Installing Bottom Latch Cover Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...

  • Page 51: Air Shutter Setting

    Note: The fl oor cover in the bottom front of the fi replace may be covering the UL labels. It is loose and can be removed/replaced. Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...

  • Page 52: Operating Instructions

    Glass door MUST be in place and sealed water. before operating appliance. • Only use glass doors certifi ed for use with the appliance. • Glass replacement should be done by qualifi ed technician. Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...

  • Page 53: Lighting The Appliance

    B. Lighting the Appliance Intellifi re Ignition Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...

  • Page 54: Standing Pilot Ignition

    Standing Pilot Ignition Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...

  • Page 55: After The Appliance Is Lit

    In an Intellifi re ignition system it is normal to see the pilot fl ame, but it should turn off when ON/OFF burn continually? switch is turned off. In a standing pilot system the pilot will always stay on. Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...

  • Page 56: Troubleshooting

    Check the burner orifi ce for stoppage. Remove stoppage. Wall switch or wires are Follow the corrective action in Symptom and Possible Cause 1.A. above. defective. Check the switch and wiring. Replace where defective. Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...

  • Page 57: Corrective Actions

    Ensure that no debris has been placed at the base of, or in the area of the air holes in the center of, the base pan beneath the burner. Ensure that the glass is tightened properly on the appliance, particularly on top corners. Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...

  • Page 58: Intellifi Re Ignition System

    “I” terminal, module must be replaced. If there is a spark at “I” terminal, module is fi ne. Inspect pilot assembly for shorted sparker wire or cracked insulator around electrode. Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...
  • Page 59 Verify module is securely grounded to metal chassis of appliance. Module voltage output/ Verify battery voltage is at least 2.7 volts. Replace batteries if voltage is below valve/pilot solenoid ohms 2.7. readings. Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...

  • Page 60: Maintaining And Servicing The Appliance

    A i r p a s s a g e w a y s , g r i l l e s , c o n t r o l compartment. • Burner, burner ports. Risk of: • Fire • Delayed ignition or explosion • Exposure to combustion fumes • Odors Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...

  • Page 61: Maintenance Tasks

    Verify operation of remote. Replace batteries in remote transmitters and battery-powered receivers. Verify batteries have been removed from battery back-up in IPI systems to prevent premature battery failure or leaking. Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...

  • Page 62: Reference Materials

    (165 mm) 5-7/8 in. 14-1/8 in. (149 mm) (365 mm) 27-1/4 in. (692 mm) Model # CD4236 24-1/4 1041 CD4842 30-1/4 1194 1067 Figure 16.1 Appliance Dimensions Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...

  • Page 63: Vent Components Diagrams

    High Rise Termination Cap - Unpainted Stainless Steel (not approved for all units) DVP-HRC-ZC-SS High Rise Termination Cap - Zero Clearance - Unpainted Stainless Steel (not approved for all units) 4033-016 DVP-TRAP to DVP-HPC Side Filler Kit Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...
  • Page 64 (38 mm) (254 mm) 8 in. (203 mm) 14 in. (356 mm) 12 in. (305 mm) 5 in. (127 mm) DVP-WS DVP-HVS Vent Support Wall Shield Firestop Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...
  • Page 65 (308 mm) (181 mm) 5-3/4 in. (146 mm) COOL-ADD Cap Shield DVP-TRAPFL Flashing 13-7/8 in. 9-1/2 in. (352 mm) (241 mm) 14 in. (356 mm) DRC-RADIUS Cap Shield Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...
  • Page 66 (305 mm) DVP-FBHT 7-1/8 in. 12-1/8 in. Fire Brick Termination Cap (181 mm) (314 mm) 8-3/4 in. (222 mm) 1-5/8 in. (41 mm) DVP-HPC High Performance Cap Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...
  • Page 67 143 mm TRAP2 6-3/4 in. 10-5/8 in. 171 mm 270 mm 12 in. Effective (305 mm) Length DVP-TRAP Horizontal Termination Cap DVP-TRAPK1 DVP-TRAP1 DVP-TRAP2 DVP-TRAPK2 DVP-HPC1 DVP-HPC2 Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...
  • Page 68 5-1/2 in. 8-3/8 in. 5-3/4 to 8-3/8 in. 140 mm 213 mm 146 to 213 mm 3° 87° 10-1/2 in. 267 mm 10-7/8 in. 276 mm DVP-HRC-ZC-SS Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...
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  • Page 70: Service Parts List

    C. Service Parts List CD4236M Series Service Parts Service Parts Diagram Beginning Manufacturing Date: 12/06 36 in. Caliber - DV Clean Face Ending Manufacturing Date: Active #22 Log/Grate Assembly Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...
  • Page 71 Mineral Wool 14333B 14333B 14333B 14333B Vermiculite (small) 28746 28746 28746 28746 Lava Rock (3lbs. Bag) 4021-297 4021-297 4021-297 4021-297 Caliber II Installation Instructions 4040-849 4040-849 4040-849 4040-849 Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...
  • Page 72 Service Parts Valve Assemblies Beginning Manufacturing Date: 12/06 36 In. Caliber-DV Clean Face Ending Manufacturing Date: Active Standing Pilot Valve Assembly Intermittent Pilot Ignition (IPI) Valve Assembly Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...
  • Page 73 593-592 3V Adapter Plug 593-593A 593-593A Threaded Orifi ce (.104) - NG 4031-158 4031-158 Threaded Orifi ce (.065) - LP 4021-062 4021-062 Push Button Ignitor 291-513 291-513 Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...
  • Page 74 CD4842M Series Service Parts Service Parts Diagram Beginning Manufacturing Date: 12/06 42 in. Caliber - DV Clean Face Ending Manufacturing Date: Active #22 Log/Grate Assembly Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...
  • Page 75 Mineral Wool 14333B 14333B 14333B 14333B Vermiculite (small) 28746 28746 28746 28746 Lava Rock (3lbs. Bag) 4021-297 4021-297 4021-297 4021-297 Caliber II Installation Instructions 4040-849 4040-849 4040-849 4040-849 Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...
  • Page 76 Service Parts Valve Assemblies Beginning Manufacturing Date: 12/06 42 In. Caliber-DV Clean Face Ending Manufacturing Date: Active Standing Pilot Valve Assembly Intermittent Pilot Ignition (IPI) Valve Assembly Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...
  • Page 77 593-592 3V Adapter Plug 593-593A 593-593A Threaded Orifi ce (.109) - NG 4021-061 4021-061 Threaded Orifi ce (.067) - LP 4021-198 4021-198 Push Button Ignitor 291-513 291-513 Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...

  • Page 78: Optional Components

    WTBC36D 36 in. Weathered Brick Refractory Liner Kit WTBC42D 42 in. Weathered Brick Refractory Liner Kit Arts & Crafts Faux Front Modernist Faux Front Jamestown Faux Front FFCAC FFCM FFCJ Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...
  • Page 79 Stainless steel louver trim kit (4 bars) TK7BN Brushed nickel louver trim kit (4 bars) TK6PT Pewter louver trim kit (4 bars) Brushed nickel louver trim kit (4 bars) TK6BN Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...
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  • Page 83: Limited Lifetime Warranty

    If the Heatilator Appliance is found to be defective in either material or workmanship within one year of the date of original installation, HHT will provide replacement parts at no charge and pay reasonable labor and freight costs, and is for the period of one year following the date of original installation of the Appliance.

  • Page 84: Contact Information

    6748942, 6769426, 6774802, 6796302, 6840261, 6848441, 6863064, 6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408, 2313972; (Australia) 780250, 780403, 1418504 or other U.S. and foreign patents pending. Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev H • 11/07...

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