Texas Instruments BQ41Z50EVM User Manual
Texas Instruments BQ41Z50EVM User Manual

Texas Instruments BQ41Z50EVM User Manual

Bq41z50 2-s, 3-s, and 4-s cell li-ion battery pack manager evaluation module with dynamic z-track
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EVM User's Guide: BQ41Z50EVM
BQ41Z50 2-S, 3-S, and 4-S Cell Li-Ion Battery Pack
Manager Evaluation Module with Dynamic Z-Track™
Description
The BQ41Z50 Evaluation Module (EVM) is a system
board created with the intent to evaluate the
functionality of the BQ41Z50 Fuel Gauge within
applications powered by multi-cell battery systems.
The EVM includes a BQ41Z50, a current sense
resistor, four thermistors, three LEDs, and header
options to allow for proper tailoring to the intended
application.
This document serves as a comprehensive guide on
how use the BQ41Z50EVM to configure, test, and
evaluate the performance of the BQ41Z50 in the
user's intended application through sections such as
the Quick Start Guide for initial test setup, the IT-DZT
Guide for gauging algorithm configuration, along with
Hardware and Software sections for further device
configuration.
Section
IT-DZT Guide To Gauging
and explanation of the Dynamic Z-Track™ (IT-DZT)
algorithm. It also goes over how to configure the
gauge for a dynamic load profile.
SLUUD32A – JUNE 2024 – REVISED APRIL 2025
Submit Document Feedback
Features
is an overview
BQ41Z50 2-S, 3-S, and 4-S Cell Li-Ion Battery Pack Manager Evaluation
Copyright © 2025 Texas Instruments Incorporated
Complete evaluation system for the BQ41Z50EVM
Li-Ion Battery Pack Manager Evaluation
Module and BQ296103 independent overvoltage
protection IC.
Populated circuit module for quick setup
Software that allows data logging for system
analysis
Note
The
BQ296103
is a 2-4s Overvoltage
Protector with LDO Output, which is
considered a secondary protector in the
BQ41Z50EVM architecture design. Please
note that the BQ41Z50 is equipped to
operate independently of the BQ296103.
Module with Dynamic Z-Track™
Description
1

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Summary of Contents for Texas Instruments BQ41Z50EVM

  • Page 1 This document serves as a comprehensive guide on BQ296103 is a 2-4s Overvoltage how use the BQ41Z50EVM to configure, test, and Protector with LDO Output, which is evaluate the performance of the BQ41Z50 in the considered a secondary protector in the user's intended application through sections such as BQ41Z50EVM architecture design.
  • Page 2: Kit Contents

    2-, 3-, or 4-series cell Li-ion or Li-polymer battery packs. The BQ41Z50EVM can be directly connected to the cells in a battery stack. When using the BQ41Z50EVM with the EV2400 or EV2500 interface board and software, the user has the ability to read the device's data registers, program different configurations to the device, log cycling data for further evaluation, and evaluate the overall functionality of the design under different charge and discharge conditions.
  • Page 3: Software Installation

    Find the latest software version in the BQ41Z50 tool folder on https://www.ti.com/tool/download/BQ41Z50-FW. Use the following steps to install the BQ41Z50 Battery Management Studio software: 1. Download and run the Battery Management Studio setup program from the Development Tools section of the BQ41Z50EVM product folder on https://www.ti.com/product/BQ41Z50. See Section 4.1 for detailed information on using the tools in the Battery Management Studio.
  • Page 4 Table 2-1 is a description of jumpers functionality. BQ41Z50 2-S, 3-S, and 4-S Cell Li-Ion Battery Pack Manager Evaluation SLUUD32A – JUNE 2024 – REVISED APRIL 2025 Module with Dynamic Z-Track™ Submit Document Feedback Copyright © 2025 Texas Instruments Incorporated...
  • Page 5 Table 2-2. Connector Information Designator Manufacturer Part Number On-Shore Technology ED555/7DS SLUUD32A – JUNE 2024 – REVISED APRIL 2025 BQ41Z50 2-S, 3-S, and 4-S Cell Li-Ion Battery Pack Manager Evaluation Submit Document Feedback Module with Dynamic Z-Track™ Copyright © 2025 Texas Instruments Incorporated...
  • Page 6 Table 2-4. Connector Information Designator Manufacturer Part Number On-Shore Technology ED555/6DS BQ41Z50 2-S, 3-S, and 4-S Cell Li-Ion Battery Pack Manager Evaluation SLUUD32A – JUNE 2024 – REVISED APRIL 2025 Module with Dynamic Z-Track™ Submit Document Feedback Copyright © 2025 Texas Instruments Incorporated...
  • Page 7 Table 2-6. Connector Information Designator Manufacturer Part Number On-Shore Technology ED555/6DS SLUUD32A – JUNE 2024 – REVISED APRIL 2025 BQ41Z50 2-S, 3-S, and 4-S Cell Li-Ion Battery Pack Manager Evaluation Submit Document Feedback Module with Dynamic Z-Track™ Copyright © 2025 Texas Instruments Incorporated...
  • Page 8: Update Firmware

    Find the latest firmware version in the appropriate BQ41Z50 folder on www.ti.com. Use the following steps to install the BQ41Z50 Battery Management Studio software: 1. Run Battery Management Studio from the Start | Programs | Texas Instruments | Battery Management Studio menu sequence, or the Battery Management Studio shortcut.
  • Page 9 "Stop Log" button. SLUUD32A – JUNE 2024 – REVISED APRIL 2025 BQ41Z50 2-S, 3-S, and 4-S Cell Li-Ion Battery Pack Manager Evaluation Submit Document Feedback Module with Dynamic Z-Track™ Copyright © 2025 Texas Instruments Incorporated...
  • Page 10 Data Memory screen (see Figure 4-2). Figure 4-2. Data Memory Screen BQ41Z50 2-S, 3-S, and 4-S Cell Li-Ion Battery Pack Manager Evaluation SLUUD32A – JUNE 2024 – REVISED APRIL 2025 Module with Dynamic Z-Track™ Submit Document Feedback Copyright © 2025 Texas Instruments Incorporated...
  • Page 11 Deselect the Calibrate boxes after temperature calibration has completed. SLUUD32A – JUNE 2024 – REVISED APRIL 2025 BQ41Z50 2-S, 3-S, and 4-S Cell Li-Ion Battery Pack Manager Evaluation Submit Document Feedback Module with Dynamic Z-Track™ Copyright © 2025 Texas Instruments Incorporated...
  • Page 12 4.1.3.3 Current Calibration The Board Offset calibration option is not offered in Battery Management Studio, because the Board Offset calibration is not required when using the BQ41Z50EVM. • Connect and measure a -2A current source from 1N (–) and Pack– (+) to calibrate without using the FETs. (TI does not recommend calibration using the FETs).
  • Page 13 BQStudio screen. SLUUD32A – JUNE 2024 – REVISED APRIL 2025 BQ41Z50 2-S, 3-S, and 4-S Cell Li-Ion Battery Pack Manager Evaluation Submit Document Feedback Module with Dynamic Z-Track™ Copyright © 2025 Texas Instruments Incorporated...
  • Page 14 – SMBus Read Block. Command = 0x44. Data read = 06 00 10 12 – That is 0x1210, chem ID 1210 BQ41Z50 2-S, 3-S, and 4-S Cell Li-Ion Battery Pack Manager Evaluation SLUUD32A – JUNE 2024 – REVISED APRIL 2025 Module with Dynamic Z-Track™ Submit Document Feedback Copyright © 2025 Texas Instruments Incorporated...
  • Page 15 DoD between t2 and t1 is larger than 37% in passed charge. Accurate SLUUD32A – JUNE 2024 – REVISED APRIL 2025 BQ41Z50 2-S, 3-S, and 4-S Cell Li-Ion Battery Pack Manager Evaluation Submit Document Feedback Module with Dynamic Z-Track™ Copyright © 2025 Texas Instruments Incorporated...
  • Page 16 Ra table. In applications BQ41Z50 2-S, 3-S, and 4-S Cell Li-Ion Battery Pack Manager Evaluation SLUUD32A – JUNE 2024 – REVISED APRIL 2025 Module with Dynamic Z-Track™ Submit Document Feedback Copyright © 2025 Texas Instruments Incorporated...
  • Page 17 [Term Voltage] * n cells. SLUUD32A – JUNE 2024 – REVISED APRIL 2025 BQ41Z50 2-S, 3-S, and 4-S Cell Li-Ion Battery Pack Manager Evaluation Submit Document Feedback Module with Dynamic Z-Track™ Copyright © 2025 Texas Instruments Incorporated...
  • Page 18 If TI has already created a Chemistry ID and it has High Frequency data (Turbo Mode), TI can use the high frequency data to create the IT-DZT ID. BQ41Z50 2-S, 3-S, and 4-S Cell Li-Ion Battery Pack Manager Evaluation SLUUD32A – JUNE 2024 – REVISED APRIL 2025 Module with Dynamic Z-Track™ Submit Document Feedback Copyright © 2025 Texas Instruments Incorporated...
  • Page 19 Design Voltage: Set to 3860mV × 3 cells in series = 11580mV. SLUUD32A – JUNE 2024 – REVISED APRIL 2025 BQ41Z50 2-S, 3-S, and 4-S Cell Li-Ion Battery Pack Manager Evaluation Submit Document Feedback Module with Dynamic Z-Track™ Copyright © 2025 Texas Instruments Incorporated...
  • Page 20 Under [Settings][Configuration], set [Temperature Enable] to the right thermistor pin. In this example, the TS1 pin was used, so [Temperature Enable] was set to 2. The BQ41Z50EVM has 4 thermistors, which must be set based on the thermistor pin being used for the implementation. All unused TS pins must be disabled.
  • Page 21 Notice how the SOC error percent is within 2%. SLUUD32A – JUNE 2024 – REVISED APRIL 2025 BQ41Z50 2-S, 3-S, and 4-S Cell Li-Ion Battery Pack Manager Evaluation Submit Document Feedback Module with Dynamic Z-Track™ Copyright © 2025 Texas Instruments Incorporated...
  • Page 22 FCC can not be accurate until the end of the first cycle. Notice that the FCC remains approximately the same during all discharge cycles. BQ41Z50 2-S, 3-S, and 4-S Cell Li-Ion Battery Pack Manager Evaluation SLUUD32A – JUNE 2024 – REVISED APRIL 2025 Module with Dynamic Z-Track™ Submit Document Feedback Copyright © 2025 Texas Instruments Incorporated...
  • Page 23 These are compared against the golden Ra obtained after ID characterization which is called "Expected Ra". SLUUD32A – JUNE 2024 – REVISED APRIL 2025 BQ41Z50 2-S, 3-S, and 4-S Cell Li-Ion Battery Pack Manager Evaluation Submit Document Feedback Module with Dynamic Z-Track™ Copyright © 2025 Texas Instruments Incorporated...
  • Page 24 R_a values between IT-DZT and IT Gauging is under 15%. BQ41Z50 2-S, 3-S, and 4-S Cell Li-Ion Battery Pack Manager Evaluation SLUUD32A – JUNE 2024 – REVISED APRIL 2025 Module with Dynamic Z-Track™ Submit Document Feedback Copyright © 2025 Texas Instruments Incorporated...
  • Page 25 IT-DZT Guide To Gauging Figure 5-15. SLUUD32A – JUNE 2024 – REVISED APRIL 2025 BQ41Z50 2-S, 3-S, and 4-S Cell Li-Ion Battery Pack Manager Evaluation Submit Document Feedback Module with Dynamic Z-Track™ Copyright © 2025 Texas Instruments Incorporated...
  • Page 26 Hardware Design Files www.ti.com 6 Hardware Design Files 6.1 BQ41Z50EVM Circuit Module Schematic This section contains information on modifying the EVM and using various features on the reference design. 6.1.1 LED Control The EVM is configured to support three LEDs to provide state-of-charge information for the cells. Press the LED DISPLAY button to illuminate the LEDs for approximately 5 seconds.
  • Page 27 Figure 6-2. Bottom Silk Screen Figure 6-3. Top Assembly SLUUD32A – JUNE 2024 – REVISED APRIL 2025 BQ41Z50 2-S, 3-S, and 4-S Cell Li-Ion Battery Pack Manager Evaluation Submit Document Feedback Module with Dynamic Z-Track™ Copyright © 2025 Texas Instruments Incorporated...
  • Page 28 Figure 6-5. Top Layer Figure 6-6. Bottom Layer BQ41Z50 2-S, 3-S, and 4-S Cell Li-Ion Battery Pack Manager Evaluation SLUUD32A – JUNE 2024 – REVISED APRIL 2025 Module with Dynamic Z-Track™ Submit Document Feedback Copyright © 2025 Texas Instruments Incorporated...
  • Page 29 The precharge function is currently unavailable on the initial EVM revision. R2 was unpopulated for this reason. SLUUD32A – JUNE 2024 – REVISED APRIL 2025 BQ41Z50 2-S, 3-S, and 4-S Cell Li-Ion Battery Pack Manager Evaluation Module with Dynamic Z-Track™ Submit Document Feedback Copyright © 2025 Texas Instruments Incorporated...
  • Page 30 20V 1A 3-PIN Dfn SMD T/r MOSFET N-CH 30V 6.3A SSOT-6 ON Semiconductor BQ41Z50 2-S, 3-S, and 4-S Cell Li-Ion Battery Pack Manager Evaluation Module with Dynamic Z-Track™ SLUUD32A – JUNE 2024 – REVISED APRIL 2025 Submit Document Feedback Copyright © 2025 Texas Instruments Incorporated...
  • Page 31 Shunt, 100mil, Gold plated, Black Shunt SNT-100-BK-G Samtec 969102-0000-DA SH-J5 SLUUD32A – JUNE 2024 – REVISED APRIL 2025 BQ41Z50 2-S, 3-S, and 4-S Cell Li-Ion Battery Pack Manager Evaluation Module with Dynamic Z-Track™ Submit Document Feedback Copyright © 2025 Texas Instruments Incorporated...
  • Page 32 Fiducial mark. There is nothing to FID3 buy or mount. BQ41Z50 2-S, 3-S, and 4-S Cell Li-Ion Battery Pack Manager Evaluation Module with Dynamic Z-Track™ SLUUD32A – JUNE 2024 – REVISED APRIL 2025 Submit Document Feedback Copyright © 2025 Texas Instruments Incorporated...
  • Page 33: Additional Information

    Additional Information 7 Additional Information 7.1 Trademarks Impedance Track ™ is a trademark of Texas Instruments. All trademarks are the property of their respective owners. 8 Related Documentation • Texas Instruments, BQ41Z50 2-Series, 3-Series, and 4-Series Cell Li-Ion Battery Pack Manager with Dynamic Z-Track™...
  • Page 34 STANDARD TERMS FOR EVALUATION MODULES Delivery: TI delivers TI evaluation boards, kits, or modules, including any accompanying demonstration software, components, and/or documentation which may be provided together or separately (collectively, an “EVM” or “EVMs”) to the User (“User”) in accordance with the terms set forth herein.
  • Page 35 www.ti.com Regulatory Notices: 3.1 United States 3.1.1 Notice applicable to EVMs not FCC-Approved: FCC NOTICE: This kit is designed to allow product developers to evaluate electronic components, circuitry, or software associated with the kit to determine whether to incorporate such items in a finished product and software developers to write software applications for use with the end product.
  • Page 36 www.ti.com Concernant les EVMs avec antennes détachables Conformément à la réglementation d'Industrie Canada, le présent émetteur radio peut fonctionner avec une antenne d'un type et d'un gain maximal (ou inférieur) approuvé pour l'émetteur par Industrie Canada. Dans le but de réduire les risques de brouillage radioélectrique à...
  • Page 37 www.ti.com EVM Use Restrictions and Warnings: 4.1 EVMS ARE NOT FOR USE IN FUNCTIONAL SAFETY AND/OR SAFETY CRITICAL EVALUATIONS, INCLUDING BUT NOT LIMITED TO EVALUATIONS OF LIFE SUPPORT APPLICATIONS. 4.2 User must read and apply the user guide and other available documentation provided by TI regarding the EVM prior to handling or using the EVM, including without limitation any warning or restriction notices.
  • Page 38 Notwithstanding the foregoing, any judgment may be enforced in any United States or foreign court, and TI may seek injunctive relief in any United States or foreign court. Mailing Address: Texas Instruments, Post Office Box 655303, Dallas, Texas 75265 Copyright © 2023, Texas Instruments Incorporated...
  • Page 39 TI products. TI’s provision of these resources does not expand or otherwise alter TI’s applicable warranties or warranty disclaimers for TI products. TI objects to and rejects any additional or different terms you may have proposed. IMPORTANT NOTICE Mailing Address: Texas Instruments, Post Office Box 655303, Dallas, Texas 75265 Copyright © 2025, Texas Instruments Incorporated...

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