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Texas Instruments BQ25820EVM User Manual

Texas Instruments BQ25820EVM User Manual

Bq25820 evaluation module
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EVM User's Guide: BQ25820EVM
BQ25820 Evaluation Module
Description
The BQ25820EVM evaluation module (EVM) is an
evaluation system for the BQ25820 IC. The BQ25820
IC is a buck battery charge controller with direct
power path control. The BQ25820 has a wide input
range of 4.2V – 70V, a wide output voltage range
of up to 70V, and bi-directional capabilities. The
BQ25820EVM has a max input and output of 55V and
a max charge current of 10A.
Get Started
1. Order the EVM on
ti.com
2. Order the
EV2400
to communicate with the EVM
using bqStudio, or order the USB2ANY. interface
device to communicate with the EVM using TI
charger online GUI
3. Download the BQ25820 BQZ file
4. Download the BQ25820 EVM design files on
ti.com
SLUUD36A – JULY 2024 – REVISED AUGUST 2024
Submit Document Feedback
Features
Wide input voltage operating range: 4.2V–55V
Wide output operating range: up to 55V with
CC/CV support for:
– 1– to 13–Cell Li-Ion
– 1– to 14–Cell LiFePO4
Synchronous buck DC/DC charge controller with
NFET drivers
– Adjustable switching frequency from 200kHz to
– Optional synchronization to external clock
– Optional gate driver supply input for optimized
Resistor-programmable standalone with added I2C
mode
Built in MPPT to maximize power from solar panel
arrays
Power up from battery (reverse mode) output 4V to
55V
High safety integration
– Adjustable input overvoltage and undervoltage
– Output overvoltage and overcurrent protection
Copyright © 2024 Texas Instruments Incorporated
600kHz
efficiency
protection
BQ25820 Evaluation Module
Description
1

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Summary of Contents for Texas Instruments BQ25820EVM

  • Page 1 Synchronous buck DC/DC charge controller with of up to 70V, and bi-directional capabilities. The NFET drivers BQ25820EVM has a max input and output of 55V and – Adjustable switching frequency from 200kHz to a max charge current of 10A. 600kHz Get Started –...
  • Page 2 EVM board. When interfacing the EVM to the PC through the digital interfaces, digital isolators with isolation boundary is recommended. The BQ25820EVM has smaller clearance and creepage than normally used on high voltage boards as well as not having an isolation boundary. If you apply high voltage to this board, all terminals must be considered high voltage and hazardous live.
  • Page 3 Evaluation Module Overview 1.5 General Texas Instruments High Voltage Evaluation (TI HV EMV) User Safety Guidelines WARNING Always follow TI's set-up and application instructions, including use of all interface components within the recommended electrical rated voltage and power limits. Always use electrical safety precautions to help verify your personal safety and those working around you.
  • Page 4 The following warnings and cautions are noted for the safety of anyone using or working close to the BQ25820 EVM. Observe all safety precautions. The BQ25820EVM circuit module can become hot during operation due to dissipation of heat. Avoid contact with the board. Follow all applicable safety procedures applicable to your laboratory.
  • Page 5 Connection for external gate drive. J7-Power Connector Connection for VAC and BAT. J8-Communication Port Connection for EXT_DRV, /INT, I2C, /PG, and 3.3V. SLUUD36A – JULY 2024 – REVISED AUGUST 2024 BQ25820 Evaluation Module Submit Document Feedback Copyright © 2024 Texas Instruments Incorporated...
  • Page 6 EVM and the PC for a connection to be established. Also, update the USB2ANY to the latest version with the USB2ANY Explorer Software. BQ25820 Evaluation Module SLUUD36A – JULY 2024 – REVISED AUGUST 2024 Submit Document Feedback Copyright © 2024 Texas Instruments Incorporated...
  • Page 7 Turn on the computer and load 2. Open the bqStudio software. c. Select Charger and click the Next button. SLUUD36A – JULY 2024 – REVISED AUGUST 2024 BQ25820 Evaluation Module Submit Document Feedback Copyright © 2024 Texas Instruments Incorporated...
  • Page 8 After selecting the target device, click Field View. and then click the Read Register button. Set WATCHDOG and EN_CHG to disabled. g. In 16 Bit Registers, set ICHG_REG to 4000mA and IPRECHG to 1000mA. BQ25820 Evaluation Module SLUUD36A – JULY 2024 – REVISED AUGUST 2024 Submit Document Feedback Copyright © 2024 Texas Instruments Incorporated...
  • Page 9 This is the Charger Configuration window. Click the Read All Register button at the top, then set WATCHDOG and EN_CHG to disabled. Set ICHG_REG to 4000mA and IPRECHG to 1000mA. SLUUD36A – JULY 2024 – REVISED AUGUST 2024 BQ25820 Evaluation Module Submit Document Feedback Copyright © 2024 Texas Instruments Incorporated...
  • Page 10 V(J1(VAC)) = 40V ± 0.5V I(J1(IAC)) = 2.4A ± 0.5A V(J3(VBAT)) = 23V ± 0.5V I(J3(IBAT)) = 3.9A ± 0.5A BQ25820 Evaluation Module SLUUD36A – JULY 2024 – REVISED AUGUST 2024 Submit Document Feedback Copyright © 2024 Texas Instruments Incorporated...
  • Page 11 2.4.3 Equipment Setup - Using a CV Load VBAT – IBAT USB2ANY Use USB2ANY or Laptop EV2400 for I2C EV2400 communication Laptop Optional Gate Drive Supply SLUUD36A – JULY 2024 – REVISED AUGUST 2024 BQ25820 Evaluation Module Submit Document Feedback Copyright © 2024 Texas Instruments Incorporated...
  • Page 12 After selecting the target device, click Field View. and then click the Read Register button. Set WATCHDOG and EN_CHG to disabled. BQ25820 Evaluation Module SLUUD36A – JULY 2024 – REVISED AUGUST 2024 Submit Document Feedback Copyright © 2024 Texas Instruments Incorporated...
  • Page 13 At the top left of the screen, users will see the Hardware Connected icon. After users see the hardware is connected, select the plug icon on the left panel. SLUUD36A – JULY 2024 – REVISED AUGUST 2024 BQ25820 Evaluation Module Submit Document Feedback Copyright © 2024 Texas Instruments Incorporated...
  • Page 14 V(J1(VAC)) = 40V ± 0.5V I(J1(IAC)) = 1.2A ± 0.5A V(J3(VBAT)) = 23. V ± 0.5V I(J3(IBAT)) = 2A ± 0.5A BQ25820 Evaluation Module SLUUD36A – JULY 2024 – REVISED AUGUST 2024 Submit Document Feedback Copyright © 2024 Texas Instruments Incorporated...
  • Page 15 4. Connect a voltage meter across J2 (VSYS) and J2 (PGND). 5. Turn on power supply 1, measure V(J2(VSYS)) = 20V ± 0.5V. SLUUD36A – JULY 2024 – REVISED AUGUST 2024 BQ25820 Evaluation Module Submit Document Feedback Copyright © 2024 Texas Instruments Incorporated...
  • Page 16 Hardware Design Files www.ti.com 3 Hardware Design Files The following sections includes the hardware design files for BQ25820EVM. This section includes the schematics, board layouts, and Bill of Materials (BOM). 3.1 Schematic R100 0 AC_OUT VSYS R100 1 TP45 TP46...
  • Page 17 C518 C519 C506 C507 15uF 15uF 15uF 15uF 15uF 15uF R401 R400 100V 100nF 100k 100k 100V 1µF 100V PGND SLUUD36A – JULY 2024 – REVISED AUGUST 2024 BQ25820 Evaluation Module Submit Document Feedback Copyright © 2024 Texas Instruments Incorporated...
  • Page 18 TP37 TP38 TP39 TP47 TP40 HIDRV1 BTST1 HIDRV2 BTST2 STAT1 /INT STAT2 3V3_PULLUP PGND PGND PGND PGND PGND PGND PGND BQ25820 Evaluation Module SLUUD36A – JULY 2024 – REVISED AUGUST 2024 Submit Document Feedback Copyright © 2024 Texas Instruments Incorporated...
  • Page 19 Assembly Note For BQ25756 variant, Install JP1, JP4, JP5, JP6, JP9, JP10, pin 1-2 of JP12, JP13, JP14, JP15, and JP16 SLUUD36A – JULY 2024 – REVISED AUGUST 2024 BQ25820 Evaluation Module Submit Document Feedback Copyright © 2024 Texas Instruments Incorporated...
  • Page 20 Hardware Design Files www.ti.com 3.2 PCB Layout Figure 3-2. Top Layer and Overlay Figure 3-3. Layer 2 -GND BQ25820 Evaluation Module SLUUD36A – JULY 2024 – REVISED AUGUST 2024 Submit Document Feedback Copyright © 2024 Texas Instruments Incorporated...
  • Page 21 Hardware Design Files Figure 3-4. Signal Layer 1 Figure 3-5. Signal Layer 2 SLUUD36A – JULY 2024 – REVISED AUGUST 2024 BQ25820 Evaluation Module Submit Document Feedback Copyright © 2024 Texas Instruments Incorporated...
  • Page 22 Hardware Design Files www.ti.com Figure 3-6. Layer 5 - GND Figure 3-7. Bottom Layer and Overlay BQ25820 Evaluation Module SLUUD36A – JULY 2024 – REVISED AUGUST 2024 Submit Document Feedback Copyright © 2024 Texas Instruments Incorporated...
  • Page 23 VS-1EMH01HM3/5AT DO-214AC Vishay DO-214AC (SMA) FID1, FID2, FID3, Fiducial mark. There is nothing to buy or FID4, FID5, FID6 mount. SLUUD36A – JULY 2024 – REVISED AUGUST 2024 BQ25820 Evaluation Module Submit Document Feedback Copyright © 2024 Texas Instruments Incorporated...
  • Page 24 1206 Vishay Dale 1206 1.00Meg Thick Film Resistors - SMD 1/8Watt 1Mohms CRCW08051M00FKEAC 0805 Vishay / Dale 1% Commercial Use BQ25820 Evaluation Module SLUUD36A – JULY 2024 – REVISED AUGUST 2024 Submit Document Feedback Copyright © 2024 Texas Instruments Incorporated...
  • Page 25 (2012 Metric) - Metal Element SH-JP1, SH-JP2, Shunt, 100mil, Gold plated, Black SNT-100-BK-G Shunt Samtec SH-JP3, SH-JP4, SH-JP5, SH-JP6, SH-JP7, SH-JP8, SH-JP9, SH-JP10, SH-JP11 SLUUD36A – JULY 2024 – REVISED AUGUST 2024 BQ25820 Evaluation Module Submit Document Feedback Copyright © 2024 Texas Instruments Incorporated...
  • Page 26 TP47 BQ25820RRVT BQ25820RRVT VQFN36 Texas Instruments Linear Voltage Regulator IC Positive LT3010EMS8E-PBF MSOP8 Analog Devices Adjustable 1 Output 50mA 8-MSOP-EP BQ25820 Evaluation Module SLUUD36A – JULY 2024 – REVISED AUGUST 2024 Submit Document Feedback Copyright © 2024 Texas Instruments Incorporated...
  • Page 27 Changes from Revision * (July 2024) to Revision A (August 2024) Page • Added Communication Interface Setup section to include GUI selection............• Updated board image setup..........................SLUUD36A – JULY 2024 – REVISED AUGUST 2024 BQ25820 Evaluation Module Submit Document Feedback Copyright © 2024 Texas Instruments Incorporated...
  • Page 28 TI products. TI’s provision of these resources does not expand or otherwise alter TI’s applicable warranties or warranty disclaimers for TI products. TI objects to and rejects any additional or different terms you may have proposed. IMPORTANT NOTICE Mailing Address: Texas Instruments, Post Office Box 655303, Dallas, Texas 75265 Copyright © 2024, Texas Instruments Incorporated...

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