Graco Husky Kynar D150 Series Instructions Manual
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Graco Husky Kynar D150 Series Instructions Manual

Graco Husky Kynar D150 Series Instructions Manual

Air-operated diaphragm pumps
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INSTRUCTIONS-PARTS LIST
This manual contains important
warnings and information.
READ AND KEEP FOR REFERENCE.
INSTRUCTIONS
Husky
Diaphragm Pumps
100 psi (0.7 MPa, 7 bar) Maximum Incoming Air Pressure
100 psi (0.7 MPa, 7 bar) Maximum Fluid Working Pressure
Model D120 XX , Series B
Polypropylene Pump with Air-Operated Motor
Model D110 XX , Series B
Acetal Pump with Air-Operated Motor
Model D150 XX , Series B
Kynar Pump with Air-Operated Motor
Model D220 XX , Series B
Polypropylene Pump with Solenoid Ports
Model D210 XX , Series B
Acetal Pump with Solenoid Ports
Model D250 XX , Series B
Kynar Pump with Solenoid Ports
Contents
Warnings 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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205 Air-Operated
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COPYRIGHT 1998, GRACO INC.
Graco Inc. is registered to I.S. EN ISO 9001
First choice when
quality counts.
8
9
308652
Rev. F
Patent No. 5,860,794

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Summary of Contents for Graco Husky Kynar D150 Series

  • Page 1: Table Of Contents

    ..... . GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441 COPYRIGHT 1998, GRACO INC. Graco Inc. is registered to I.S. EN ISO 9001...

  • Page 2: Warnings 2

    If you are not sure, or if you have questions about installation or operation, call your Graco distributor. Never alter or modify any part of this equipment; doing so could cause it to malfunction.
  • Page 3 WARNING HAZARDOUS FLUIDS Improper handling of hazardous fluids or inhaling toxic vapors can cause extremely serious injury or death from splashing in the eyes, ingestion, or bodily contamination. Observe all the following precautions when you handle hazardous or potentially hazardous fluids. Know what fluid you are pumping and its specific hazards.

  • Page 4: Installation

    Installation Tightening Threaded Fasteners Before Acetal Pump Grounding Instructions First Use For polypropylene and Kynar pumps, see the warning above. After unpacking the pump, and before using it for the Connect a ground wire (A) and clamp, Part No. first time, check and retorque all external fasteners. 222011.
  • Page 5 Installation Air Exhaust Ventilation Air Lines WARNING WARNING Bleed-Type Master Air Valve and Fluid Drain TOXIC FLUID HAZARD Valve Read the USING HAZARDOUS FLUIDS A bleed-type master air valve and a fluid drain and FIRE AND EXPLOSION HAZARD valve are required on your system. sections on page 3 before you operate this pump.
  • Page 6 Plug ports that are not used (plugs provided). Typical Installation (contd) Typical installation includes (not supplied by Graco): For solenoid operation: a four-way, 5-port, 3-posi- tion solenoid valve with 1/4-in. ports, or two 3–posi- tion 3–way valves. Mac series 44 (4–way), or series 35 (3–way).
  • Page 7 Installation Husky 205 pump Bleed-type master air valve (required for pump) Air line(s) Master air valve (for accessories) Air line filter G Muffler Pump air regulator Fluid drain valve (required on fluid outlet side of pump) Fluid suction line Fluid supply hose Bung adapter 4-way solenoid Internal Air Valve View...

  • Page 8: Operation

    Operation Pressure Relief Procedure 3. Place the suction tube (if used) in the fluid to be pumped. WARNING 4. Place the end of the outlet hose into an appropri- To reduce the risk of serious injury, including ate container. splashing fluid in the eyes or on the skin, follow this procedure whenever you are instructed to relieve 5.

  • Page 9: Maintenance

    Maintenance Lubrication Flushing and Storage The air valve is lubricated at the factory and designed Flush the pump to prevent the fluid from drying or to operate without additional lubrication. freezing in the pump and damaging it. Always flush If added lubrication is desired, every 500 hours of the pump and relieve the pressure before storing for operation (or monthly), remove the hose from the any length of time.

  • Page 10: Troubleshooting

    Troubleshooting Relieve the pressure before you check or service the WARNING equipment. To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Check all possible problems and causes before you Pressure Relief Procedure on page 8. disassemble the pump.
  • Page 11 Troubleshooting Internal Air Valve-Operated Pumps Only PROBLEM CAUSE SOLUTION The pump will not cycle, or it cycles The air valve is stuck or dirty. Disassemble and clean or repair the once and stops. air valve. See page 12. Use filtered air. Not enough air pressure supplied.

  • Page 12: Service

    Service Service Kits 2. Remove the four screws (14) that hold the valve cover (7) on the center housing (1). Service Kits may be ordered separately. To repair the air valve, order Part No. 238853. Parts 3. Remove the valve block (4) and valve carriage (2), included in the Air Valve Service Kit are marked with and replace the u-cups (3).
  • Page 13 Service Replacing Diaphragms Replace the diaphragms as follows. See Fig. 5 and Fig 6. 1. Relieve the pressure, and disconnect the air line 5. Remove the diaphragm pins (8), remove and from the pump. replace the o-rings (9), and reinstall the diaphragm pins in the center housing (1).
  • Page 14 Service Replacing Check Valves Replace each pair of check valves as follows. See Fig. 6. 1. Relieve the pressure, and disconnect the air line from the pump. WARNING To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pressure Relief Procedure on page 8.

  • Page 15: Parts Matrix

    Parts Matrix Husky 205 Polypropylene, Acetal, and Kynar Pumps, Series B The Model Number of your pump is marked on the pump’s serial plate. To determine the Model Number of your pump from the following matrix, select the six digits that describe your pump, working from left to right. The first digit is always D, designating Husky diaphragm pumps.
  • Page 16 Parts Air Motor Section (matrix column 2) 290229 LABEL, warning 191553 PLATE, diaphragm; Ref. acetal Digi Part No. Description Qty. 276474 COVER, fluid; acetal 276572 HOUSING, center 276471 MANIFOLD; acetal 191157 CARRIAGE, valve 113576 PLUG, port; acetal 113869 SEAL, u-cup 100264 SCREW, grounding VALVE BLOCK (for...
  • Page 17 Parts Check Valve (matrix column 5) Diaphragm (matrix column 6) Ref. Ref. Digi Part No. Description Qty. Digi Part No. Description Qty. 241134 VALVE, check; acetal PTFE 191402 DIAPHRAGM; (for all Husky 205 113566 O-RING, packing pumps) 240896 VALVE, check; polypropylene 113566 O-RING, packing...

  • Page 18: Technical Data

    Technical Data Maximum fluid working pressure ... . . 100 psi Weight (0.7 MPa, 7 bar) Polypropylene pump ....2.0 lb (0.9 kg) Maximum/minimum air pressure .

  • Page 19: Dimensions And Mounting Hole Layout

    Dimensions and Mounting Hole Layout 6.0 in. (152.4 mm) 6.8 in. (173 mm) 3.7 in. (94 mm) 2.9 in. (74 mm) Four 0.281-in. 6.0 in. 7449B (7.14 mm) (152 mm) diameter holes...

  • Page 20: Performance Charts

    Performance Charts Husky 205 Fluid Outlet Pressure Test Conditions: Pump tested in water with inlet submerged. (0.7, 7) Fluid Pressure Curves (0.55, 5.5) A at 100 psi (0.7 MPa, 7 bar) air pressure B at 70 psi (0.48 MPa, 4.8 bar) air pressure C at 40 psi (0.28 MPa, 2.8 bar) air pressure (0.41, 4.1) (0.28, 2.8)
  • Page 21 Performance Charts Husky 205 Air Consumption Test Conditions: Pump tested in water with inlet submerged. (0.28) Air Consumption Curves È È È È È A at 100 psi (0.7 MPa, 7 bar) air pressure B at 70 psi (0.48 MPa, 4.8 bar) air pressure È...

  • Page 22: Graco Standard Warranty

    Graco’s written recommendations. This warranty does not cover, and Graco shall not be liable for general wear and tear , or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or sub- stitution of non-Graco component parts.

This manual is also suitable for:

Husky kynar d250 seriesHusky d120 seriesHusky d110 seriesHusky d220 seriesHusky d210 seriesHusky 205

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