Related Manuals for Axminster AP406SS
Summary of Contents for Axminster AP406SS
- Page 1 AP406SS Code 107653 AP535SS Code 107654 Original Instructions AP406SS, AP535SS Scroll Saws AP406SS (KC-16) AP535SS (KC-21) Watch The Set Up Guide Here! AT: 9/10/2023 BOOK VERSION: 8...
- Page 2 KC-16, KC-21Exploded Diagram (C) 22-23 Base Mounting Holes Wiring Diagram Cert No: KC-16, KC-21 EU Declaration of Conformity Axminster Tool Centre Ltd This machine complies with the following directives: Axminster Devon EX13 5PH UK axminstertools.com 2006/42/EC 06/42/EC - Annex I/05.2006...
- Page 3 To help ensure safe operation, please take a moment to learn the machine’s applications and limitations, as well as potential hazards. Axminster Tools disclaims any real or implied warranty and holds itself harmless for any injury that may result from the improper use of its equipment.
- Page 4 SAFETY INSTRUCTIONS Additional Safety Instructions Speci c to the Scroll Saw Because each shop situation Is unique, no list of safety guidelines can ever be complete. The most Important safety feature In any shop Is the knowledge and good Judgement of the user. Use common sense and always keep safety considerations, as they apply to your individual shop situation rst and foremost In mind.
- Page 5 ELECTRICAL REQUIREMENTS Before connecting the machine to the power source, verify that the voltage of your power supply corresponds with the voltage speci ed on the motor I.D. Nameplate. A power source with greater voltage than needed can result In serious injury to the user as well as damage to the machine.
- Page 6 IDENTIFICATION OF MAIN PARTS & COMPONENTS ON/OFF Switch (A) Speed Control Dial (B) AP535SS NVR power isolating switch VARIABLE BLADE SPEED TILT HANDLE CONTROL KNOB ANGLE INDICATOR ON/OFF SWITCH ANGLE ADJUSTMENT SCALE UPPER ARM TENSIONER MOUNTING HOLES (4) BLADE CLAMP BLOWER BLADE UPPER ARM...
- Page 7 Items as per the list of contents below. 3MM HEX KEY Note: Please report any damaged or missing items to ‘Axminster Tools Customer Service’ on BLADE (Call: 03332 406 406) Once the parts have been removed from the packaging,...
- Page 8 INSTALLATION & ASSEMBLY Saw guard assembly Slot the guard clamping arm (d) through the pre-drilled hole in the hexagon clamp (c). Insert the hexagon clamp (c) into the brackets hexagon recess, place the washer (b) over the hexagon clamp thread and secure using the butter y clamping knob (a).
- Page 9 CHOOSING & INSTALLING A SAW BLADE Some general guidelines to consider when choosing blades: • Wide, thick blades with coarse teeth are suited to cutting straight lines and sweeping curves, but will not turn tight corners. They will cut aggressively and leave a fairly smooth nish, but may leave burn marks If the work piece is turned too tightly. •...
- Page 10 CHOOSING & INSTALLING A SAW BLADE Installing or Changing Blades Fig.1 Always turn o and unplug the machine before removing, handling or changing blades. 1. Remove an Installed, worn or broken blade by ipping the blade ten sion lever forward (position ( 1 ), then loosening the thumbscrews ( a ) and ( b ), on the upper and lower blade mounts ( c ) and ( d ) ( See Fig.
- Page 11 OPERATING INSTRUCTIONS Blade speed selection Is subjective and Is dependant on a based on your experience and skill level. variety of factors: type and thickness of material being cut, type • Generally speaking, harder or denser workpiece material of blade being used, feed rate, required nish quality as well as requires slower blade speeds.
- Page 12 OPERATING INSTRUCTIONS workpiece and also makes It more di cult to get the piece Basic 90° Straight or Curved Cuts re-started and moving through the cut again. Avoid forcing through a curve cut as this can cause the blade to twist and All cuts made with the blade at 90°...
- Page 13 OPERATING INSTRUCTIONS Release tension on the blade by ipping the blade tension lever forward. Loosen the thumbscrew on the lower blade mount, located under the table, to release the blade from the mount. Raise the upper arm assembly which will lift the blade up through the hole and above the table. Position the workpiece on the table so that the guide hole lines up with the hole In the table.
- Page 14 MAINTENANCE, ADJUSTMENTS & SERVICING Maintenance Always release tension on the blade when the saw Is not In use. • Clean the saw regularly with a soft bristle brush or by vacuuming to keep cutting dust from accumulating. • An occasional application of a light dab of grease on the front and rear trunnions (See Fig.
- Page 15 3. Insert a new 5 AMP fuse into the end cap holder. End cap Fuse holder 4. Re-insert the fuse assembly and lightly tighten. SPECIFICATIONS Code 107653 107654 Model AP406SS (KC-16) AP535SS (KC-21) Rating Trade/Professional Trade/Professional Power 230V 50Hz 320W 230V 50Hz 320W Throat 406 mm...
- Page 16 STAND ASSEMBLY x4 M8 x24 M8 x32 M8 x28 M8 x4 Thread Rubber Foot Bolts Coach Bolts Washers Nuts Step 1 Step 2...
- Page 17 STAND ASSEMBLY Step 3 Step 7 Use the holes in the bracket to adjust the stand height Step 4 Stand assembled Step 5 Lower the scroll saw on top of the stand and lineup the holes, secure using the four bolts washers and Nuts Step 6...
- Page 18 EXPLODED DIAGRAMS/LISTS KC-16 - KC-21 - Diagram A...
- Page 19 EXPLODED DIAGRAMS/LISTS KC-16 - KC-21 - Diagram A REF. PART NO. DESCRIPTION SPECIFICATION EX21-A55 Label EX21-A01 Main Body EX21-A56 Screw 1/4*2-1/2 EX16-A78 Main Body EX21-A57 Upper Arm EX30-A01 Main Body EX16-A80 Upper Arm EX21-A03N Top Cover EX30-A57 Upper Arm EX16-A79 Top Cover EX21-A58 Knob...
- Page 20 EXPLODED DIAGRAMS/LISTS KC-16 - KC-21 - Diagram B...
- Page 21 EXPLODED DIAGRAMS/LISTS KC-16 - KC-21 - Diagram B REF. PART NO. DESCRIPTION SPECIFICATION Q’TY KC21-B23 Tilt Detent Barrel KC21-B01 Trunnion KC21-B24 Spring KC21-B02 Side Panel KC21-B25 Detent Plunger KC16-B41 Side Panel KC21-B26 Tilt Handle KC30-B02 Side Panel KC21-B27 Washer 1/4”x16X3 KC21-B03 Rear Trunnion Plate KC21-B28...
- Page 22 EXPLODED DIAGRAMS/LISTS KC-16 - KC-21 - Diagram C...
- Page 23 EXPLODED DIAGRAMS/LISTS KC-16 - KC-21 - Diagram C REF. PART NO. DESCRIPTION SPECIFICATION EX21-C28 Washer M8*15*0.6 EX21-C02 Balance Block EX21-C29C Inner Bearing Sleeve- 8. 03x18. 40mm Front Rocker EX21-C03 Set Screw M6*6 EX21-C30C Bearing Inner Sleeve 6.03x37mm EX21-C04 Allen Screw 1/4-20x1/2 (Long) EX21-C05...
- Page 24 BASE MOUNTING HOLES Length Base Hole Dimensions Model Length Width AP406SS (KC-16) 262 mm 343 mm AP535SS (KC-21) 385 mm 343 mm...
- Page 25 WIRING DIAGRAM...
- Page 28 The packaging is suitable for recycling. Please dispose of it in a responsible manner. EU Countries Only Do not dispose of electric tools together with household waste material. By law they must be collected and recycled separately. Axminster Tools, Axminster Devon EX13 5PH axminstertools.com...
Need help?
Do you have a question about the AP406SS and is the answer not in the manual?
Questions and answers