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Alpha-InnoTec Manuals
Heat Pump
WZS 41-101H/SX
Operating manual
Alpha-InnoTec WZS 41-101H/SX Operating Manual
Brine/water heat pumps
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Contents
Table of Contents
Bookmarks
Table of Contents
Please Read First
Symbols
Energy Saving Tip
Table of Contents
Intended Use
Disclaimer
Ec Conformity
Safety
Customer Service
Warranty / Guarantee
Disposal
Operating Principle of Heat Pumps
Area of Utilisation
Operation
Care of the Unit
Maintenance of the Unit
Cleaning and Flushing of Unit Components
Malfunctions
Scope of Delivery
Installation and Assembly
Installation Area
Transport to Installation Location
Installation
Installation of the Module Box
Installation of the Hydraulic Connections
Opening the Angle Ball Valves on the Module Box
Safety ASSEMBLY
Expansion Vessels
Electrical Connections
Flushing and Filling the Unit
Flushing and Filling the Heat Source
Flushing and Filling the Heating and Domestic Hot Water Circuit
Flushing, Filling and Bleeding the Domestic Hot Water Tank
Bleeding
Bleeding the Module Box
Bleeding the Circulating Pump of the Heat Source
Insulating the Hydraulic Connections
Inspecting and Setting up the Overflow Valve
Installation of the Control Element
Installation and Removal of the Screen
Installing the Screen
Hot-Water Tank
Commissioning
Safety Temperature Limiter
Dismantling
Technical Data / Scope of Delivery
Wzs 41H/Sx - Wzs 101H/Sx
Free Compression
Performance Curves
Wzs 41H/Sx
Wzs 61H/Sx
Wzs 81H/Sx
Wzs 101H/Sx
Dimensional Drawings
Clearance Dimensions
Terminal Diagram
Circuit Diagrams
Wzs 41H/Sx
Wzs 61H/Sx - Wzs 101H/Sx
Ec Declaration of Conformity
Information Label
Specific Installation
Customer Service
General Checklist
Initial Commissioning
Completion Report for Heat Pump Systems
Addresses for a Service Case
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Operati ng manual
uK
Brine/Water
Heat pumps
Brine heat station
WZs 41-101H/sX
We reserve the right to modify technical specifications without prior notice.
83063900aUK – Translation of the operating manual
© Alpha-InnoTec GmbH
Table of
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Summary of Contents for Alpha-InnoTec WZS 41-101H/SX
Page 1
Operati ng manual Brine/Water Heat pumps Brine heat station WZs 41-101H/sX We reserve the right to modify technical specifications without prior notice. 83063900aUK – Translation of the operating manual © Alpha-InnoTec GmbH...
Page 2: Please Read First
Indicates suggestions that help to save energy, raw materials and costs. Reference to other sections of the operating manual. Reference other instructions manufacturer. We reserve the right to modify technical specifications without prior notice. 83063900aUK – Translation of the operating manual © Alpha-InnoTec GmbH...
Page 3: Table Of Contents
Inspecting and setting up the overflow valve ....21 INSTALLATION OF THE CONTROL ELEMENT ....22 INSTALLATION AND REMOVAL OF THE SCREEN ..23 HOT-WATER TANK ..............24 We reserve the right to modify technical specifications without prior notice. 83063900aUK – Translation of the operating manual © Alpha-InnoTec GmbH...
Page 4: Intended Use
EC declaration of conformity For safety reasons: Never disconnect the unit from the power sup- ply unless the unit is being opened. We reserve the right to modify technical specifications without prior notice. 83063900aUK – Translation of the operating manual © Alpha-InnoTec GmbH...
Page 5: Customer Service
“Dismantling”. We reserve the right to modify technical specifications without prior notice. 83063900aUK – Translation of the operating manual © Alpha-InnoTec GmbH...
Page 6: Operating Principle Of Heat Pumps
Overview “Technical data / scope of delivery”. We reserve the right to modify technical specifications without prior notice. 83063900aUK – Translation of the operating manual © Alpha-InnoTec GmbH...
Page 7: Care Of The Unit
It is a good idea to have a maintenance contract with a “Commissioning”, “Safety temperature limiter” heating installation company. The company will conduct section. all required maintenance at regular intervals. We reserve the right to modify technical specifications without prior notice. 83063900aUK – Translation of the operating manual © Alpha-InnoTec GmbH...
Page 8: Scope Of Delivery
EN 378. It must also fulfi l circulating pump of heat source applicable local regulations. We reserve the right to modify technical specifications without prior notice. 83063900aUK – Translation of the operating manual © Alpha-InnoTec GmbH...
Page 9: Transport To Installation Location
– Persons beneath the load could be fatally injured! – The unit itself or other equipment could be damaged! We reserve the right to modify technical specifications without prior notice. 83063900aUK – Translation of the operating manual © Alpha-InnoTec GmbH...
Page 10: Installation
“Connection of module box to the heat source” section. 1 Foot 2 Lock nut ATTENTION 3 Adjusting screw Always comply with required clearance dimensi- ons. We reserve the right to modify technical specifications without prior notice. 83063900aUK – Translation of the operating manual © Alpha-InnoTec GmbH...
Page 11: Installation Of The Module Box
ATTENTION Once the module box has been placed in the unit, it may no longer be transported. We reserve the right to modify technical specifications without prior notice. 83063900aUK – Translation of the operating manual © Alpha-InnoTec GmbH...
Page 12: Installation Of The Hydraulic Connections
They are located to the right of the module box after it has been inserted. Proceed as follows: We reserve the right to modify technical specifications without prior notice. 83063900aUK – Translation of the operating manual © Alpha-InnoTec GmbH...
Page 13
= heating circuit inlet (return fl ow) Remove the tags cleanly so that no metal burrs remain. Cut foam with a knife… We reserve the right to modify technical specifications without prior notice. 83063900aUK – Translation of the operating manual © Alpha-InnoTec GmbH...
Page 14
Bedienteil ( im Beipack ) Erstellt 9.8.2011 Sicherheitsbaugruppe Heizkreis Gepr. ( im Beipack ) Norm. Sicherheitsventil We reserve the right to modify technical specifications without prior notice. 22mm Alpha-InnoTec Brauchwarmwasserspeicher 83063900aUK – Translation of the operating manual © Alpha-InnoTec GmbH Industriestra...
Page 15: Opening The Angle Ball Valves On The Module Box
Do not exceed the operating pressures specifi ed standards and directives. on the rating plate. Install a pressure reducer, if necessary. We reserve the right to modify technical specifications without prior notice. 83063900aUK – Translation of the operating manual © Alpha-InnoTec GmbH...
Page 16: Electrical Connections
2 Electrical switch cabinet 3 Intermediate fl oor of unit Connect connecting plug of module box… We reserve the right to modify technical specifications without prior notice. 83063900aUK – Translation of the operating manual © Alpha-InnoTec GmbH...
Page 17
We reserve the right to modify technical specifications without prior notice. 83063900aUK – Translation of the operating manual © Alpha-InnoTec GmbH...
Page 18: Flushing And Filling The Unit
10 Safety temperature limiter, domestic water tank 11 Safety thermostat, domestic water tank 12 Domestic hot water tank drain emptying valve (under foam cover) We reserve the right to modify technical specifications without prior notice. 83063900aUK – Translation of the operating manual © Alpha-InnoTec GmbH...
Page 19: Flushing And Filling The Heating And Domestic Hot Water Circuit
Remove the motor of the 3-way valve. To do so, remove the U-bolt on the motor base and carefully pull the motor upward ..We reserve the right to modify technical specifications without prior notice. 83063900aUK – Translation of the operating manual © Alpha-InnoTec GmbH...
Page 20: Flushing, Filling And Bleeding The Domestic Hot Water Tank
Loosen the screw-on cap in the middle of the circulating pump for the heat source… Screw on front panel of module box after bleeding. We reserve the right to modify technical specifications without prior notice. 83063900aUK – Translation of the operating manual © Alpha-InnoTec GmbH...
Page 21: Insulating The Hydraulic Connections
= increases spread. – anticlockwise = decreases spread. Open valves to heating circuit. Reset the heating and heat pump regulator. We reserve the right to modify technical specifications without prior notice. 83063900aUK – Translation of the operating manual © Alpha-InnoTec GmbH...
Page 22: Installation Of The Control Element
We reserve the right to modify technical specifications without prior notice. 83063900aUK – Translation of the operating manual © Alpha-InnoTec GmbH...
Page 23: Installation And Removal Of The Screen
We reserve the right to modify technical specifications without prior notice. 83063900aUK – Translation of the operating manual © Alpha-InnoTec GmbH...
Page 24: Hot-Water Tank
The heat pump system will be commissioned by customer service personnel authorized by the manufacturer. There is a fee for commissioning! We reserve the right to modify technical specifications without prior notice. 83063900aUK – Translation of the operating manual © Alpha-InnoTec GmbH...
Page 25: Safety Temperature Limiter
Recycle or provide for proper disposal of unit components, refrigerants and oil in accordance with the applicable regulations, standards and di- rectives. We reserve the right to modify technical specifications without prior notice. 83063900aUK – Translation of the operating manual © Alpha-InnoTec GmbH...
Page 26
Disconnect hydraulic and electric connections. Raise module box using the straps and lift and pull from the unit. We reserve the right to modify technical specifications without prior notice. 83063900aUK – Translation of the operating manual © Alpha-InnoTec GmbH...
Page 27
We reserve the right to modify technical specifications without prior notice. 83063900aUK – Translation of the operating manual © Alpha-InnoTec GmbH...
Page 28: Technical Data / Scope Of Delivery
Incl. in scope of delivery: • yes — no UK813195 -c *) comply with local regulations n.n. = not detectable We reserve the right to modify technical specifications without prior notice. 83063900aUK – Translation of the operating manual © Alpha-InnoTec GmbH...
Page 29
• • • • ı • • ı • • ı • • ı • 813251 813252- 813250 813249 We reserve the right to modify technical specifications without prior notice. 83063900aUK – Translation of the operating manual © Alpha-InnoTec GmbH...
Page 30: Performance Curves
Free compression, heating circuit / free compression, heating circuit with cooling p” / p”† Free compression, heat source / free compression, heat source with cooling p„ / p„† We reserve the right to modify technical specifications without prior notice. 83063900aUK – Translation of the operating manual © Alpha-InnoTec GmbH...
Page 31: Wzs 61H/Sx
/ p”† Datei: 823084 Leistungs-Druckverlustkurven WZS61HSX Free compression, heat source / free compression, heat source with cooling p„ / p„† We reserve the right to modify technical specifications without prior notice. 83063900aUK – Translation of the operating manual © Alpha-InnoTec GmbH...
Page 32: Wzs 81H/Sx
/ p”† Datei: 823085 Leistungs-Druckverlustkurven WZS61HSX Free compression, heat source / free compression, heat source with cooling p„ / p„† We reserve the right to modify technical specifications without prior notice. 83063900aUK – Translation of the operating manual © Alpha-InnoTec GmbH...
Page 33: Wzs 101H/Sx
WZS 101 HSX - / PEP013-2011 / Liska / 20.09.2012 Seite: 1/1 Zeichnungsnummer: 823086 Datei: 823086 Leistungs-Druckverlustkurven WZS 101HSX We reserve the right to modify technical specifications without prior notice. 83063900aUK – Translation of the operating manual © Alpha-InnoTec GmbH...
Page 34: Dimensional Drawings
For emptying the domestic hot water tank, see „fl ushing and fi lling the unit“ in the operating manual siehe "Spülen und Befüllen der Anlage" in der Betriebsanleitung We reserve the right to modify technical specifications without prior notice. 83063900aUK – Translation of the operating manual © Alpha-InnoTec GmbH Zust...
Page 35: Clearance Dimensions
Version 1 Version 2 Top edge of fi nished fl oor Version 1 PEP 005 Version 2 Zust. Änderun We reserve the right to modify technical specifications without prior notice. 83063900aUK – Translation of the operating manual © Alpha-InnoTec GmbH...
Page 36: Terminal Diagram
WZs 41H/sX – WZs 101H/sX 1~N/PE/230V/50Hz 1~N/PE/230V/50Hz 1~N/PE/230V/50Hz ZW2/SST We reserve the right to modify technical specifications without prior notice. 83063900aUK – Translation of the operating manual © Alpha-InnoTec GmbH...
Page 37: Circuit Diagrams
WZs 41H/sX Circuit diagram 1/2 We reserve the right to modify technical specifications without prior notice. 83063900aUK – Translation of the operating manual © Alpha-InnoTec GmbH...
Page 38
Circuit diagram 2/2 WZs 41H/sX -R12 We reserve the right to modify technical specifications without prior notice. 83063900aUK – Translation of the operating manual © Alpha-InnoTec GmbH...
Page 39: Wzs 61H/Sx - Wzs 101H/Sx
WZs 61H/sX - WZs 101H/sX Circuit diagram 1/2 We reserve the right to modify technical specifications without prior notice. 83063900aUK – Translation of the operating manual © Alpha-InnoTec GmbH...
Page 40
Circuit diagram 2/2 WZs 61H/sX - WZs 101H/sX -R12 We reserve the right to modify technical specifications without prior notice. 83063900aUK – Translation of the operating manual © Alpha-InnoTec GmbH...
Page 41: Ec Declaration Of Conformity
Modul: Benannte Stelle: "TÜV-SÜD Industrie Service GmbH (Nr.:0036)" Kasendorf, 10.08.2012 Company: Place, date:: Signature:: "Jesper Stannow DE818162 Technical Director We reserve the right to modify technical specifications without prior notice. 83063900aUK – Translation of the operating manual © Alpha-InnoTec GmbH...
Page 42: Information Label
We reserve the right to modify technical specifications without prior notice. 83063900aUK – Translation of the operating manual © Alpha-InnoTec GmbH...
Page 43: Specific Installation
Sending the general checklist and the completion report also serves as a request for a technician authorized by the manufacturer to commission your heat pump. We reserve the right to modify technical specifications without prior notice. 83063900aUK – Translation of the operating manual © Alpha-InnoTec GmbH...
Page 44: General Checklist
We reserve the right to modify technical specifications without prior notice. 83063900aUK – Translation of the operating manual © Alpha-InnoTec GmbH...
Page 45: Initial Commissioning
It is absolutely necessary that the operator is present for the one-time, free instruction that occurs during commissioning. A report will be prepared during commissioning. We reserve the right to modify technical specifications without prior notice. 820522iL FAZ-WP AIT 83063900aUK – Translation of the operating manual © Alpha-InnoTec GmbH © Alpha-InnoTec GmbH...
Page 46: Addresses For A Service Case
ASAP Energy Road, Tinggaardvej 7 Dublin 12 6400 Sønderborg Tel.: +353 (0) 141 919 19 Alpha-InnoTec Schweiz AG Tel.: +45 (0) 74 4304 80 Fax: +353 (0) 145 848 06 Industriepark Fax: +45 (0) 74 4304 81 info@origen.ie 6246 Altishofen info@asap.dk...
Page 47
Fax: +386 (0) 42 555 782 Fax: +31 (0) 26 445 93 73 info@ekoenergija.eu info@nathan.nl www.ekoenergija.eu www.nathan.nl Econic Ltd Alpha-InnoTec Norge AS Marsham Gamle Forusveien 51b Norwich Road 4033 Stavanger Norfolk Tel.: +47 (0) 51 6605 95 NR 10 5PQ Fax: +47 (0) 51 6605 94 Tel.: +44 (0) 16 032 770 40...
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