Related Manuals for Alpha-InnoTec WZSV 42K3M
Summary of Contents for Alpha-InnoTec WZSV 42K3M
- Page 1 Brine/Water Heat Pumps Brine heat station Operating Manual WZSV 42K3M 83072100aUK...
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Page 2: Table Of Contents
Performance curves .......... 25 Layout ............6 Dimensional drawings ........26 Accessories..........8 Function ............ 8 WZSV 42K3M ........... 26 Control unit ............27 Operation and care ........9 Wall bracket ............27 Energy and environmentally aware Installation plans ..........28 operation ........... -
Page 3: About This Operating Manual
About this operating manual 1.3 Symbols and identification markings This operating manual is part of the unit. Identification of warnings ► Before working on or with the unit read the operating manual carefully and follow it for all Symbol Meaning activities at all times, especially the warnings and Safety-relevant information. -
Page 4: Contact
All procedural instructions in this operating manual is this operating manual can be found on the internet at solely directed at qualified, skilled personnel. any time and is kept up-to-date: Only qualified, skilled personnel is able to carry out ● Germany: www.alpha-innotec.de the work on the unit safety and correctly. Interference by unqualified personnel can cause life-threatening ● www.alpha-innotec.com injuries and damage to property. -
Page 5: Residual Risks
2.4 Residual risks Media harmful to the environment Improper disposal of environmentally harmful media Electric shock (antifreeze, refrigerant) damages the environment: Components in the unit are live with life-threatening ► Collect media safely. voltage. Before working on the unit: ► Dispose of the media in an environmentally com- ► Disconnect unit from power supply. patible way according to the local regulations. -
Page 6: Description
Description ● Negative effect on heat transfer, e.g. formation of coatings, deposits, and associated noises, e.g. boiling noises, flow noises 3.1 Layout ► Note and follow the information in this operating manual for all work on and with the unit. NOTE Unsuitable quality of the fill and make-up This section essentially names water in the heating circuit components relevant for fulfilling the tasks described in this operating manual. The efficiency of the system and the life of the heat generator and the heating components depend Housing with unit components... - Page 7 Module box 5 Valve motor 6 Position of rating plate 7 Overflow valve 8 Venter 9 Electrical switch cabinet 10 Domestic hot water tank sensor 11 Module box 12 Height-adjustable feet (4x) Rating plate Rating plates are attached to the following places on the unit: ● at the top of the heating station ●...
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Page 8: Accessories
Control unit ● Heating circuit safety package ● Heat source circuit safety package ● Installation package IPSW 1"-28 (Shut-off devices for the heating circuit and for the heat source) ● Air / magnetic sludge separator 3.3 Function Liquid refrigerant is evaporated (evaporator), the energy for this process is environmental heat and comes from the “ground” heat source (collector, borehole heat... -
Page 9: Operation And Care
Delivery, storage, transport Network connection on the control and installation The control can be connected to a computer or network via a network cable. The heating and heat pump controller can then be controlled from the computer or from the network. IMPORTANT Damage to the housing and the unit components due to heavy objects. -
Page 10: Storage
5.2 Storage Unpacking ► Where possible do not unpack the unit until NOTE directly before installation. If the unit is not transported by a pallet truck: ► Store unit protected against: Do not lift off the pallet until after unpacking and dismantling the housing panels. ● Moisture/damp ● Frost Remove plastic films. Ensure that you do not ●... -
Page 11: Installation
5.4 Installation Transport with a handcart Installation room and space requirements NOTE ● If transporting with a handcart the module box must be pushed in. NOTE ● The following figure with the handcart Note and follow the local regulations and shows transporting the unit on its left-hand standards regarding the installation room side;... -
Page 12: Installation And Connection
Installation and connection Disconnect the electrical connections: ● Disconnect 2 white connectors (①) at the bot- tom of the electrical control cabinet. To do this, 6.1 Dismantle the module box release the lugs by pressing on the sides of the connectors IMPORTANT ●... - Page 13 Use spanner size SW 37 to unscrew the heating 11. Lift and hold nut (⑨) on the heating flow. flow (⑤). Disconnect the hydraulic connections; to do this, push the pipes (⑥) apart as far as necessary. 12. Slowly and carefully pull out the module box by the carrying lugs (⑩). Ensure that none of the pipes are damaged 13.
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Page 14: Install The Module Box
6.2 Install the module box Cross-sections and lengths of the pipes for the heating circuit and heat source are dimensioned Place the module box carefully in the bottom of adequately. the heating station and slowly and carefully push The free pressure of the circulation pumps ... -
Page 15: Connect The Electrical Cables
Pull in the cables and conductors and make Recommendation: To balance out pressure fluctuations and water hammers and avoid the connections unnecessary loss of water, install an expansion Strip the sheathing of all cables to external loads vessel with through-flow fitting. before laying in the cable duct of the control box. Ensure that operating... -
Page 16: Installing The Control Panel
6.5 Installing the control panel Route cables from underneath through the cable openings in the control box. Connect cables to the respective terminals NOTE ( “Terminal diagram”, page 34). The control can be inserted in a recess in the front panel of the unit or can be installed on Operate the controller via a PC /network the wall. -
Page 17: Flushing, Filling And Venting
Flushing, filling and venting Push the cable through the opening in the front panel of the unit and from below into the control unit. Remove the front panel of Press the lugs of the control into the openings in the module box the front panel of the unit. Insert cover in the free slot. -
Page 18: Vent The Circulation Pump Of The Heat Source
7.3 Vent the circulation pump of Antifreeze agents from our product range are safe with regard to our units and the accessories the heat source purchased from us and guarantee compatibility with the listed materials. The front panel of the module box is unscrewed. ... -
Page 19: Flush And Fill The Heating And Domestic Hot Water Charging Circuit
7.4 Flush and fill the heating and Pull the U-clip (②) off the floor of the valve mo- tor (①). domestic hot water charging Pull the valve motor carefully upwards and off the circuit 3-way switching valve (③). Heating water quality NOTE ● For detailed information refer, among other things, to the VDI Guidelines 2035 “Vermeidung Schäden... -
Page 20: Flush, Fill And Vent The Domestic Hot Water Tank
Insulate hydraulic connections Position the valve motor (①) on the 3-way switch- ing valve (③). Insert the U-clip (②) into the floor of the valve mo- Insulate heating circuit, heat source and domestic tor. water pipes according to the local regulations. Open shut-off devices. Perform a pressure test and check for leaks. Insulate the internal piping of the module box with the insulation material from the separate pack included. -
Page 21: Commissioning
10 Commissioning NOTE The first filling and initial startup of the domestic hot water tank must be carried out by qualified personnel. Relevant planning & design data of the system is documented in full. The competent energy supplier has been notified of operation of the heat pump system. System is air-free. Installation check using the rough checklist has ... -
Page 22: Maintenance
11 Maintenance 12 Faults ► Read out the cause of the fault via the diagnostics NOTE program of the heating and heat pump controller. We recommend that you sign a maintenance ► Contact the local partner of the manufacturer or agreement with accredited... -
Page 23: Manually Unblock The Circulating Pumps
13 Dismantling and Disposal 12.2 Manually unblock the circulating pumps 13.1 Dismantling Circulating pumps can block due to sediments or lon- ger standstill periods. This blockage can be removed ► Collect all media safely. manually. ► Separate components by their materials. Release the blockage of the heat source 13.2 Disposal and Recycling circulation pump ► Dispose of media harmful to the environment Unscrew the front panel of the module box. according to local regulations, e.g. -
Page 24: Technical Data / Scope Of Supply
Technical data / Scope of supply Performance data WZSV 42K3M Heating capacity | COP for B0/W35 acc. to DIN EN 14511-x kW | COP 2.55 | 4.31 for B0/W45 acc. to DIN EN 14511-x kW | COP 2.42 | 3.34 for B0/W55 acc. -
Page 25: Performance Curves
WZSV 42K3M Performance curves Qh (kW) Temp„ (°C) Pe (W) 1500 1000 35°C max 55°C max 35°C min 55°C min Temp„ (°C) Temp„ (°C) ∆p„ (bar) ∆p” (bar) 1,000 0,800 0,600 0,400 0,200 ̶ ̶ ̶ ̶ ̶ ̶ ̶ ̶ ̶ ̶ ̶ ̶ ̶ ̶ ̶ ̶ ̶ ̶ ̶ ̶ ̶ ̶ ̶ ̶ ̶ ̶ ̶ ̶ ̶ ̶ ̶ ̶ ̶ ̶ ̶ ̶ ̶ ̶ ̶ ̶ ̶ ̶ Δp„... -
Page 26: Dimensional Drawings
WZSV 42K3M Dimensional drawings ↓ ↑ ↑↓ > 250 > 250 Pos. Pos. Name Name Dim. Dim. Heating water outlet (flow) Heating water outlet (flow) Ø 28 *) Ø 28 *) Pos. Bezeichnung Dim. Heat source inlet (in heat pump) Heat source inlet (in heat pump) Ø... -
Page 27: Control Unit
Schutzvermerk ISO 16016 beachten Dimensional drawings Control unit Schutzvermerk ISO 16016 beachten All dimensions in mm.. All dimensions in mm.. Bohrschablone Wall bracket Blattformat: A4 hoch Allgemein- Maßstab Det. Maßstab Oberflächen toleranz Werkstoff Gewicht Datum Name Benennung Maßbild WZS Erstellt 18.11.14 Brueckner Gepr. -
Page 28: Installation Plan 1
WZSV 42K3M Installation plan 1 1000 > 1 Legende: DE819537 Alle Maße in mm Version 1 Freiraum für Servicezwecke Freiraum für funktionsnotwendiges Zubehör Keys: UK819537 Oberkante Fertigfussboden Rh min. Raumhöhe Minimum All dimensions in mm. Version 1 Free space for service purposes Zust. -
Page 29: Installation Plans
WZSV 42K3M Installation plan 2 1000 > 1 Legende: DE819537 Alle Maße in mm Version 2 Freiraum für Servicezwecke Freiraum für funktionsnotwendiges Zubehör Keys: UK819537 Oberkante Fertigfussboden Rh min. Raumhöhe Minimum All dimensions in mm. Version 2 Free space for service purposes Zust. -
Page 30: Installation Plan 3
WZSV 42K3M Installation plan 3 > 600 > 1 > 1 Legende: DE819537 Alle Maße in mm Keys: UK819537 Version 3 Freiraum für Servicezwecke 1000 All dimensions in mm. Oberkante Fertigfussboden Rh min. Raumhöhe Minimum Version 3 Free space for service purposes Finished floor level Zust. - Page 31 Subject to technical amendments without prior notice | 83072100aUK | ait-deutschland GmbH...
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Page 32: Hydraulic Integration
WZSV 42K3M Hydraulic integration Subject to technical amendments without prior notice | 83072100aUK | ait-deutschland GmbH... -
Page 33: Keys Hydraulic Integration
Subject to technical amendments without prior notice | 83072100aUK | ait-deutschland GmbH... -
Page 34: Terminal Diagram
WZSV 42K3M Terminal diagram 1~N/PE/230V/50Hz 1~N/PE/230V/50Hz 3~N/PE/400V/50Hz OUT 4 OUT 5 OUT 6 OUT 7 OUT 8 OUT 9 OUT 10 OUT 11 OUT 12 OUT 13 OUT 14 OUT 15 OUT 16 OUT 17 NTC 6 NTC 7 NTC 8 TRL ext. - Page 35 Circuit diagram 1/4 WZSV 42K3M Subject to technical amendments without prior notice | 83072100aUK | ait-deutschland GmbH...
- Page 36 WZSV 42K3M Circuit diagram 2/4 OUT 14 OUT 13 OUT 17 OUT6 PWM1 PWM2 Refer to protection notice ISO 16016. Subject to technical amendments without prior notice | 83072100aUK | ait-deutschland GmbH...
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Page 37: Circuit Diagrams
Circuit diagram 3/4 WZSV 42K3M braun / blau weiß grün gelb rosa blau violett grau / rosa rot / blau weiß / grün weiß / blau grau / braun rosa / braun NTC12 NTC13 NTC14 NTC15 Refer to protection notice ISO 16016. - Page 38 WZSV 42K3M Circuit diagram 4/4 NTC11 Refer to protection notice ISO 16016. Subject to technical amendments without prior notice | 83072100aUK | ait-deutschland GmbH...
- Page 39 Subject to technical amendments without prior notice | 83072100aUK | ait-deutschland GmbH...
- Page 40 GmbH Industriestraße 3 D-95359 Kasendorf E info@alpha-innotec.de W www.alpha-innotec.de alpha innotec – an ait-deutschland GmbH brand...
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