Related Manuals for Kampmann KaDius
Summary of Contents for Kampmann KaDius
- Page 1 KaDius ► Assembly, installation and operating instructions Keep these instructions in a safe place for future use! Issue03/25EN SAP No.2135121...
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Page 3: Table Of Contents
Table of contents 1 General ..........................5 1.1 About these instructions ........................1.2 Explanation of Symbols.......................... 2 Safety............................ 6 2.1 Correct use............................. 2.2 Limits of operation and use........................2.3 Risk from electrocution!......................... 2.4 Personnel requirements - Qualifications ....................2.5 Personal Protective Equipment ......................3 Transport, storage and packaging.................. - Page 4 8 Pre-commissioning checks....................35 9 Operation..........................36 9.1 Operation of electromechanical control ....................36 10 Maintenance ......................... 39 10.1 Securing against reconnection ....................... 39 10.2 Maintenance Schedule:.......................... 39 10.3 Maintenance work ..........................39 10.3.1 Replacing the filter............................ 41 10.3.2 Cleaning the condensate tray ........................42 10.3.3 Cleaning the condensate pump .........................
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Page 5: General
KaDius Assembly, installation and operating instructions General About these instructions These instructions ensure the safe and efficient handling of this equipment. These instructions form an integral part of the equipment and have to be kept in the direct vicinity of the equipment and available to personnel at all times. -
Page 6: Safety
KaDius Assembly, installation and operating instructions Safety This section provides an overview of all important safety aspects to ensure optimum protection of personnel as well as safe and trouble-free operation. In addition to the safety instructions in these operating instructions, the valid safety, accident pre- vention and environmental protection regulations must be observed for the area of use of the unit. - Page 7 KaDius Assembly, installation and operating instructions Limits of operation and use Limits of operation Min./max. water temperature °C 4-75 Min./max. air intake temperature °C 6-35 Min./max. air humidity 20-60 Min. operating pressure bar/kPa Max. operating pressure bar/kPa 10/1000 Min./max. glycol percentage 0-50 Tab. 1: Limits of operation...
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Page 8: Risk From Electrocution
KaDius Assembly, installation and operating instructions IMPORTANT NOTE! Danger of frost in cooling mode! There is a risk of the heat exchanger freezing when used in unheated rooms. Make sure that the unit is equipped with a frost protection sensor and/or thermostat in this case. -
Page 9: Personnel Requirements - Qualifications
KaDius Assembly, installation and operating instructions Personnel requirements - Qualifications Expertise The installation of this product requires specialist expertise in heating, cooling, ventilation, installation and electrical engin- eering. As this knowledge is normally acquired through professional training in one of the above fields, it is not dealt with further here. -
Page 10: Transport, Storage And Packaging
IMPORTANT NOTE! Warranty claims can only be made within the applicable period for complaints. (More information is avail- able in the T&Cs on the Kampmann website) IMPORTANT NOTE! 2 people are needed to transport the unit. Wear personal protective clothing when transporting the unit. -
Page 11: Storage
KaDius Assembly, installation and operating instructions Storage Store packaging under the following conditions: Do not store outdoors. Store in a dry and dust-free place. Store in a frost-free place. Do not expose to aggressive media. Protect from direct sunlight. Avoid mechanical vibrations and shocks. -
Page 12: Technical Data
Air volume flow [m³/h] 263-867 Internal volume [l] Heat output [W] 2003-5654 Cooling output [W] 2014-5539 Sound power level [dB(A)] 34-62 Tab. 4: Technical data KaDius at LPHW 45/40°C, t = 20°C at CHW 7/12°C, t = 27 °C, 48% relative humidity... -
Page 13: Construction And Function
KaDius Assembly, installation and operating instructions Construction and function Overview Fig. 1: KaDius at a glance (with casing) Upper casing ring ISO Coarse filter Functional unit Heat exchanger Condensate pump Lower casing ring Lower unit segment Panel Repair switch Water connection area... -
Page 14: Installation And Wiring
KaDius Assembly, installation and operating instructions Installation and wiring Requirements governing the installation site Only install and assemble the unit if the following conditions are met: Ensure that the unit is securely suspended. Make sure that the ceiling is sufficiently load-bearing to take the weight of the unit (Technical data [} 12]). -
Page 15: Installation Height And Throws
KaDius Assembly, installation and operating instructions Installation height and throws Fig. 2: KaDius throws Air volume flow [%] Throw [m] 3.25 2.75 2.25 1.75 1.25 Air volume flow [%] Throw [m] 2.75 2.25 1.75 1.25 0.75... -
Page 16: Installation
KaDius Assembly, installation and operating instructions Installation 2 people are needed to install the unit. CAUTION! Risk of injury from sharp metal housing! The inner metal of the casing can have sharp edges. Wear suitable protective gloves. IMPORTANT NOTE! Horizontal installation of units! When installing the units, ensure that they are completely horizontal to ensure proper operation. - Page 17 KaDius Assembly, installation and operating instructions 6.4.1 Unit installation dimensions Fig. 3: KaDius dimensions Dimensions [mm] Diameter [mm] Height [mm] Weight [kg] Water content [l]...
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Page 18: Installation Note
KaDius Devices can be suspended on site in conjunction with design elements such as ring lights. However, these must not be fixed to the KaDius. To ensure proper functioning and maintenance of the device, ring lights must have an internal dia- meter of at least 950 mm and a maximum material thickness of 40 mm. -
Page 19: Installing The Unit On The Ceiling
Unit shown with wire cables threaded rods o 852 o 852 Fig. 4: KaDius suspension points KaDiusmust be suspended with wire cables (optionally avail- able as accessories) or threaded rods (provided by the cus- tomer) from the ceiling. Fig. 5: KaDius suspended... -
Page 20: Installation
KaDius Assembly, installation and operating instructions Installation Actuator with ‘First Open’ function When delivered, the actuator is normally open in a de-energised state, thanks to the First Open function. This enables heating mode to run even if the electric wiring is not yet completed. -
Page 21: Connecting The Supply Lines
KaDius Assembly, installation and operating instructions 6.5.2 Connecting the supply lines Connect the supply lines to corrugated stainless steel pipes (copper connector 18 x 1 mm). Pay attention to the correct connection of supply and re- turn (instructions immediately in front of the corrugated stainless steel pipes). -
Page 22: Condensate Drainage Using A Condensate Pump
KaDius Assembly, installation and operating instructions 6.5.4 Condensate drainage using a condensate pump The water is drawn off by the condensate pump and discharged via a hose to be connected on the pressure side. Depending on the conditions on site, the water can be introduced into drain lines, e.g. with a siphon connection. - Page 23 KaDius Assembly, installation and operating instructions Condensate pump alarm messages LED alarm relay signals LED alarm relay operating table Starting sequence (normally closed) (normally open) Pump status Condensate level Standard mode Peripheral mode Not driven Driven Below the alarm stage...
- Page 24 KaDius Assembly, installation and operating instructions Connecting the condensate pump (if provided) Connect the power supply and alarm contact (enclosed cable with plug) according to the enclosed wiring diagram. Connect the hose for condensate drainage (enclosed). Flow direction: see arrow on the side of the housing...
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Page 25: Electrical Connection
[kΩ] 360xxxxx 47.5 0.41 ca. < 3.5 B 16 IP20 xxxx00 Tab. 6: Maximum electrical connection values KaDius Electromechanical control 7.2.1 Connection (*00) Line entry (top side of unit) Patch board Lockable repair switch 230 V line entry Data cable entry... -
Page 26: Circuit Description
KaDius Assembly, installation and operating instructions Circuit description All units need a 230 V/50 Hz power supply. An accessible lockable repair switch is located on the top of the unit. Factory-fitted actuators are connected to the patch board via plugs. - Page 27 KaDius Assembly, installation and operating instructions Section of the printed circuit board Description Terminal block X3 (control voltage/fault alarm): Fan control: UC/GND 0 – 10 V DC signal for EC fan speed continuously variable NO/C/NC potential-free motor alarm contact 30 V DC/1 A No fault ->...
- Page 28 KaDius Assembly, installation and operating instructions Section of the printed circuit board Description Fuse F1: Fuse 4 A slow-acting 230 V AC Dimensions: 5 x 20 mm Repair switch A lockable repair switch is always fitted and connected to the unit.
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Page 35: Pre-Commissioning Checks
KaDius Assembly, installation and operating instructions Pre-commissioning checks During initial commissioning, it must be ensured that all necessary requirements are met so that the appliance can function safely and as intended. Structural tests Check that the unit is securely standing and fixed. -
Page 36: Operation
KaDius Assembly, installation and operating instructions Operation Operation of electromechanical control Room thermostat, type 30155 Electronic room thermostat with 3-stage automatic function for 2- and 4- pipe applications, surface-mounted wall installation on a flush-mounted box in visually unobtrusive design simple operation using a large rotary dial for temperature setting with... - Page 37 KaDius Assembly, installation and operating instructions Climate controller, white, type 196000148941 for 2- and 4-pipe applications, surface-mounted wall installation on a flush- mounted box with a visually unobtrusive design with 2.5” LCD display and high-quality glass finish with capacitive keys...
- Page 38 KaDius Assembly, installation and operating instructions Climate controller, white, type 196000148943 with Modbus interface for 2- and 4-pipe applications, surface-mounted wall installation on a flush- mounted box with a visually unobtrusive design with 2.5” LCD display and high-quality glass finish with capacitive keys...
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Page 39: Maintenance
KaDius Assembly, installation and operating instructions Maintenance 10.1 Securing against reconnection DANGER! Risk of death by unauthorised or uncontrolled restart! Unauthorised or uncontrolled restarting of the equipment can result in serious injury or death. Before restarting, ensure that all safety devices are fitted and working properly and that there is no haz- ard to humans. -
Page 40: Maintenance Work
KaDius Assembly, installation and operating instructions 10.3 Maintenance work Before carrying out maintenance work, lower the unit base. Fig. 17: Lower the unit base. Loosen and unscrew the M6 knurled screws with a hexagon key. Lower the unit base. Note: To lower the unit base, do not use the area marked in yellow, only the outer EPP ring. -
Page 41: Replacing The Filter
KaDius Assembly, installation and operating instructions 10.3.1 Replacing the filter. CAUTION! Risk of injury from sharp metal housing! The inner metal of the casing can have sharp edges. Wear suitable protective gloves. To unlock the filter lock, turn the lock clockwise using a flat-blade screwdriver. -
Page 42: Cleaning The Condensate Tray
KaDius Assembly, installation and operating instructions 10.3.2 Cleaning the condensate tray Important: Only disassemble the base with 2 people to avoid an uncontrolled fall of the unit base! Important: When lowering the unit base, make sure not to pull down the area marked in yellow. This can cause mechanical dam-... -
Page 43: Cleaning The Condensate Pump
KaDius Assembly, installation and operating instructions 10.3.3 Cleaning the condensate pump Loosen the screws of the retaining plate for the condensate pump. Dismantle the condensate pump with retaining plate. Carefully clean the filling level monitor with a damp cloth. Make sure that the contacts do not bend when cleaning them! Fig. 19: Cleaning the condensate pump... -
Page 44: Faults
KaDius Assembly, installation and operating instructions Faults The following chapter describes possible causes of faults and the work needed to rectify them. Should faults occur frequently, shorten the maintenance intervals in line with the actual loading on the unit. Contact the manufacturer with any faults that cannot be rectified using the following information. -
Page 45: Disposal
KaDius Assembly, installation and operating instructions Disposal Electrical and electronic appliances Waste electrical and electronic equipment must be disposed of separately from unsorted municipal waste. This is indicated by the crossed-out wheeled garbage can symbol. If the old appliance contains batteries or accumulators, these must generally be removed from the old appliance before it is handed in at a collection point. -
Page 46: Certificates
KaDius Assembly, installation and operating instructions Certificates... -
Page 47: 360_Eu_Konformitätserklärung_Kadius.pdf
że produkt: deklarujeme, vědomi si své odpovědnosti, že produkt: Type, Modell, Artikel-Nr.: KaDius 360*** Type, Model, Articles No.: Type, Modèle, N° d’article: Typ, Model, Nr artykułu: Typ, Model, Číslo výrobku:... - Page 48 Gemäß den Bestimmungen der Richtlinien: Following the provisions of Directive: Conformément aux dispositions de Directive: Zgodnie z postanowieniami Dyrektywy: Odpovídající ustanovení směrnic: 2014/30/EU EMV-Richtlinie 2014/35/EU Niederspannungsrichtlinie 2009/125/EG ErP-Richtlinie 2016/2281 EU Durchführungsverordnung für Luftheizungsprodukte, Kühlungsprodukte, Prozesskühler mit hoher Betriebstemperatur und Gebläsekonvektoren Frank Bolkenius Lingen (Ems), 07.02.2025 Ort und Datum der Ausstellung...
- Page 49 KaDius Assembly, installation and operating instructions Table Tab. 1 Limits of operation ..............................7 Tab. 2 Operating voltage ..............................7 Tab. 3 Water quality................................7 Tab. 4 Technical data ............................... 12 Tab. 5 Technical data of the condensate pump......................... 24 Tab.
- Page 52 Land Kontakt Country Contact Kampmann GmbH & Co. KG Kampmann UK Ltd. Friedrich-Ebert-Str. 128 - 130 Dial House, Govett Avenue 49811 Lingen (Ems) Shepperton, Middlesex, TW17 8AG T +49 591/ 7108-660 T +44 1932/ 228592 Germany Great Britain...
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