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Summary of Contents for Kampmann Airblock FG Series
- Page 1 Airblock FG Air handling unit with EC single-phase motor Airblock FG modules for heating, cooling and ventilating Installation and Operating Instructions Keep these instructions in a safe place for future use! Kampmann.de/installation_manuals I498/04/18 EN I SAP-Nr. 1201142...
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Page 2: Table Of Contents
1.50 Airblock FG Slimline air handling unit for decentralized, dynamic air treatment Installation and Operating Instructions Key to symbols: 1. Intended Use ................. Caution! Danger! 2. Safety Information ............... Failure to comply with 3. Operation ..................these instructions can result in serious personal 4. - Page 3 Airblock FG 1.50 Slimline air handling unit for decentralized, dynamic air treatment Installation and Operating Instructions 10. Chiller Module ................33 10.1 Unit Construction ................ 33 10.2 Installation ................... 34 10.3 Hydraulic Connection ..............35 10.4 Control Components ..............36 10.5 Maintenance ................
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Page 4: Intended Use
1. Intended Use The Kampmann Airblock range offers an all-purpose air handling system for a range of different applications. Kampmann Airblock units are built in line with the state of the art and recognised safety regulations. Nevertheless their use can result in danger to people or damage to the unit or other material property if they are not properly installed or properly used. -
Page 5: Safety Information
Airblock FG 1.50 Slimline air handling unit for decentralized, dynamic air treatment Installation and Operating Instructions 2. Safety Information Installation, assembly and maintenance work on electrical units should only be performed by a qualified electrician in compliance with the VDE guidelines. -
Page 6: Operation
1.50 Airblock FG Slimline air handling unit for decentralized, dynamic air treatment Installation and Operating Instructions 3. Operation The supply air module draws in room air or fresh air via the filter through the integral radial fan or fans and delivers this though the heat exchanger (heating medium LPHW). -
Page 7: Standard System Set-Up
Airblock FG 1.50 Slimline air handling unit for decentralized, dynamic air treatment Installation and Operating Instructions 4. Standard System Set-up Weather protection grille Weather protection grille frame Wall duct Mixed air unit, short Sound absorber Insulated connections Airblock supply air module Airblock chiller module CPW Flexible pipe connection unit Top view... - Page 8 1.50 Airblock FG Slimline air handling unit for decentralized, dynamic air treatment Installation and Operating Instructions Flexible pipe connection unit Sound absorber Compact filter unit Insulated connections Airblock exhaust air module T-piece, compact Heat recovery module (counterflow) Louvre Louvre, compact 90°...
- Page 9 Airblock FG 1.50 Slimline air handling unit for decentralized, dynamic air treatment Installation and Operating Instructions Flexible pipe connection unit Sound absorber Insulated connections Pre-filter as slide-in filter ISO Coarse 90% Airblock chiller module Droplet separator Airblock exhaust air module Particle filter module Example 3: Overpressure system (as recirculating air system) Installation in a suspended ceiling;...
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Page 10: Supply Air Module (Incl. Heat Exchanger And Iso Epm2,5 65% Filter)
1.50 Airblock FG Slimline air handling unit for decentralized, dynamic air treatment Installation and Operating Instructions 5. Supply Air Module (incl. Heat Exchanger and ISO ePM2,5 65% Filter) 5.1 Unit Construction Airblock FG supply air module Suspension bracket with slot Connecting strut on air discharge side (4 no., included in pack) Connecting strut on air intake side... -
Page 11: Installation
Airblock FG 1.50 Slimline air handling unit for decentralized, dynamic air treatment Installation and Operating Instructions 5.2 Installation The Airblock housing has four suspension points as standard as screwable mounting brackets with a slot fixing for universal installation. All Airblock modules are suitable for the installation of accessories or attachments with standard duct connection profiles thanks to the connecting flange with several fixing holes. -
Page 12: Electrical Wiring
1.50 Airblock FG Slimline air handling unit for decentralized, dynamic air treatment Installation and Operating Instructions 5.4 Electrical Wiring Damage can be caused by the use of incompatible switching devices and by the use of inadequate protective equipment. The manufacturer does not accept any warranty in these cases. -
Page 13: Control Components
Airblock FG 1.50 Slimline air handling unit for decentralized, dynamic air treatment Installation and Operating Instructions 5.5 Control Components Please refer to the enclosed technical information for technical data on the following accessories delivered separately or fitted at the factory. Description of accessory Type suffix for Type of accessory/... -
Page 14: Maintenance
1.50 Airblock FG Slimline air handling unit for decentralized, dynamic air treatment Installation and Operating Instructions 5.6 Maintenance 5.6.1 Safety Information Disconnect all parts of the system and secure them against being switched on again before any wiring and maintenance work! The housing must only be opened once the motor has come to a standstill. -
Page 15: Housing
Airblock FG 1.50 Slimline air handling unit for decentralized, dynamic air treatment Installation and Operating Instructions 5.6.3 Housing The galvanised, double-walled housing of the Airblock modules is maintenance-free. Dirt on the outer housing has no influence on the operation of the unit. Dirt on the inside of the housing indicates a lack of maintenance. -
Page 16: Filter Change
1.50 Airblock FG Slimline air handling unit for decentralized, dynamic air treatment Installation and Operating Instructions 5.6.6 Filter Change Observe the safety information on page 14, sections 5.6.1 and 5.6.2! Filter cartridge ISO ePM2,5 65% in a Fiberplast frame (with supply air module). •... -
Page 17: Exhaust Air Module
Airblock FG 1.50 Slimline air handling unit for decentralized, dynamic air treatment Installation and Operating Instructions 6. Exhaust Air Module 6.1 Unit Construction Suspension bracket with a slot EC fan (4 no., included in pack) Screw-on hinge for service hatch* Flow rate transmitter (optional accessory) (2 no. -
Page 18: Installation
1.50 Airblock FG Slimline air handling unit for decentralized, dynamic air treatment Installation and Operating Instructions 6.2 Installation The Airblock housing has four suspension points as standard as screwable mounting brackets with a slot fixing for universal installation. All Airblock modules are suitable for the installation of accessories or attachments with standard duct connection profiles thanks to the connecting flange with several fixing holes. - Page 19 Airblock FG 1.50 Slimline air handling unit for decentralized, dynamic air treatment Installation and Operating Instructions A potential-free 250 V / 6 A (AC1) / 2 A (AC3) changeover contact is available in the motor terminal box for the switch position 0 or power failure message.
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Page 20: Control Components
1.50 Airblock FG Slimline air handling unit for decentralized, dynamic air treatment Installation and Operating Instructions 6.4 Control Components Please refer to the enclosed technical information for technical data on the following accessories delivered separately or fitted at the factory. Description of accessory Type suffix for Type of accessory/... -
Page 21: Maintenance
Airblock FG 1.50 Slimline air handling unit for decentralized, dynamic air treatment Installation and Operating Instructions 6.5 Maintenance 6.5.1 Safety Information Disconnect all parts of the system and secure them against being switched on again before any wiring and maintenance work! The housing must only be opened once the motor has come to a standstill. -
Page 22: Housing
1.50 Airblock FG Slimline air handling unit for decentralized, dynamic air treatment Installation and Operating Instructions 6.5.3 Housing The galvanised, double-walled housing of the Airblock modules is maintenance-free. Dirt on the outer housing has no influence on the operation of the unit. Dirt on the inside of the housing indicates a lack of maintenance. -
Page 23: Commissioning The Fan Modules
Airblock FG 1.50 Slimline air handling unit for decentralized, dynamic air treatment Installation and Operating Instructions 7. Commissioning the Fan Modules Check the following before commissioning the unit: - Is the protective conductor connected properly on all units? - Are all the lines connected properly as per the wiring diagrams? - Do all cables comply with the necessary cross-sections? - Are both DIP switches set correctly when controlled via the MODBUS RTU interface? -
Page 24: Connecting Airblock Modules
1.50 Airblock FG Slimline air handling unit for decentralized, dynamic air treatment Installation and Operating Instructions 8. Connecting Airblock Modules Node profile Node profile guide M8 x 16 ratchet screw Housing Service hatch Fig. Airblock module (simplified diagram) Screw the modules together using the connecting elements included in the pack. -
Page 25: Heat Recovery Module
Airblock FG 1.50 Slimline air handling unit for decentralized, dynamic air treatment Installation and Operating Instructions 9. Heat Recovery Module 9.1 Unit Construction Note: 2 service hatches are fitted on the top and underside of the units to ensure optimum accessibility for maintenance purposes. Suspension bracket with slot Connecting strut on air discharge side (6 no., included in pack) -
Page 26: Installation
1.50 Airblock FG Slimline air handling unit for decentralized, dynamic air treatment Installation and Operating Instructions Module dimensions Heat Recovery Module Model Length L Width W Height H Weight [mm] [mm] [mm] [kg] Model 6 1600 1640 Model 7 1600 2040 Model 8 1900... -
Page 27: Control Components
Airblock FG 1.50 Slimline air handling unit for decentralized, dynamic air treatment Installation and Operating Instructions Condensation drains • A siphon needs to be connected to all available condensation drain connections. • Ensure an adequate sealing water height (Hs) (see adjacent Fig.) Sealing water height: Hs = H + 50 mm H = static negative pressure in the unit (mm H... -
Page 28: Safety Information
1.50 Airblock FG Slimline air handling unit for decentralized, dynamic air treatment Installation and Operating Instructions 9.4.1 Safety Information Disconnect all parts of the system and secure them against being switched on again before any wiring and maintenance work! The housing must only be opened once the motor has come to a standstill. Risk of injury! Check the function of all components after completing the work. -
Page 29: Housing
Airblock FG 1.50 Slimline air handling unit for decentralized, dynamic air treatment Installation and Operating Instructions 9.4.3 Housing The galvanised, double-walled housing of the Airblock modules is maintenance-free. Dirt on the outer housing has no influence on the operation of the unit. Dirt on the inside of the housing indicates a lack of maintenance. - Page 30 1.50 Airblock FG Slimline air handling unit for decentralized, dynamic air treatment Installation and Operating Instructions Unscrewing the central support Removing the condensation tray (details)
- Page 31 Airblock FG 1.50 Slimline air handling unit for decentralized, dynamic air treatment Installation and Operating Instructions Removing the condensation tray Removing heat recovery units...
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Page 32: Filter Change
1.50 Airblock FG Slimline air handling unit for decentralized, dynamic air treatment Installation and Operating Instructions 9.4.5 Filter Change Observe the safety information on page 27 + 28, sections 9.4.1 and 9.4.2! Filter cartridge in a Fiberplast frame (filter class: ISO ePM10 70% for exhaust air and ISO ePM2,5 65% for fresh air as per DIN EN 779). -
Page 33: Chiller Module
Airblock FG 1.50 Slimline air handling unit for decentralized, dynamic air treatment Installation and Operating Instructions 10. Chiller Module 10.1 Unit Construction Please refer to the enclosed instructions from the pump manufacturer for technical data on the condensation pump! Suspension bracket with slot Flow connection (4 no., included in pack) Return connection... -
Page 34: Installation
1.50 Airblock FG Slimline air handling unit for decentralized, dynamic air treatment Installation and Operating Instructions 10.2 Installation The Airblock housing has four suspension points as standard as screwable mounting brackets with a slot fixing for universal installation. All Airblock modules are suitable for the installation of accessories or attachments with standard duct connection profiles thanks to the connecting flange with several fixing holes. -
Page 35: Hydraulic Connection
Airblock FG 1.50 Slimline air handling unit for decentralized, dynamic air treatment Installation and Operating Instructions 10.3 Hydraulic Connections • Connect the flow and return lines according to the labelling on the housing. • Provide for a shut-off, ventilation and drainage. Please note the following for connecting the heat exchanger: •... -
Page 36: Control Components
1.50 Airblock FG Slimline air handling unit for decentralized, dynamic air treatment Installation and Operating Instructions 10.4 Control Components Please refer to the enclosed technical information for technical data on the following accessories delivered separately or fitted at the factory. Description of accessory Type suffix for Type of accessory/... -
Page 37: Maintenance
Airblock FG 1.50 Slimline air handling unit for decentralized, dynamic air treatment Installation and Operating Instructions 10.5 Maintenance Observe the maintenance intervals prescribed by the legislature. Periodic maintenance is dependent on the basic conditions, see also maintenance of the heat exchanger and maintenance of the filter on pages 38 and 39. -
Page 38: Housing
1.50 Airblock FG Slimline air handling unit for decentralized, dynamic air treatment Installation and Operating Instructions Opening the service hatch (simplified diagram of a module) Detail: Security hooks Detailed view from below 10.5.3 Housing The galvanised, double-walled housing of the Airblock modules is maintenance-free. -
Page 39: Filter Change (Optional)
Airblock FG 1.50 Slimline air handling unit for decentralized, dynamic air treatment Installation and Operating Instructions Cleaning the heat exchanger: • Blast the Airblock CU/AL heat exchanger with appropriate compressed air or flush the heat exchanger with a suitable medium to remove accumulated dust. -
Page 40: Bag Filter Module
1.50 Airblock FG Slimline air handling unit for decentralized, dynamic air treatment Installation and Operating Instructions 11. Bag Filter Module 11.1 Unit Construction Airblock FG bag filter module Suspension bracket with slot Housing (4 no., included in pack) Screw-on hinge for service hatch* Differential pressure transmitter (2 no. -
Page 41: Installation
Airblock FG 1.50 Slimline air handling unit for decentralized, dynamic air treatment Installation and Operating Instructions 11.2 Installation The Airblock housing has four suspension points as standard as screwable mounting brackets with a slot fixing for universal installation. All Airblock modules are suitable for the installation of accessories or attachments with standard duct connection profiles thanks to the connecting flange with several fixing holes. -
Page 42: Control Components
1.50 Airblock FG Slimline air handling unit for decentralized, dynamic air treatment Installation and Operating Instructions 11.3 Control Components Please refer to the enclosed technical information for technical data on the following accessories delivered separately or fitted at the factory. Description of accessory Type suffix for Type of accessory/... -
Page 43: Maintenance
Airblock FG 1.50 Slimline air handling unit for decentralized, dynamic air treatment Installation and Operating Instructions 11.4 Maintenance 11.4.1 Safety Information Disconnect all parts of the system and secure them against being switched on again before any wiring and maintenance work! The housing must only be opened once the motor has come to a standstill. -
Page 44: Housing
1.50 Airblock FG Slimline air handling unit for decentralized, dynamic air treatment Installation and Operating Instructions 11.4.3 Housing The galvanised, double-walled housing of the Airblock modules is maintenance-free. Dirt on the outer housing has no influence on the operation of the unit. Dirt on the inside of the housing indicates a lack of maintenance. -
Page 45: Particle Filter Module
Airblock FG 1.50 Slimline air handling unit for decentralized, dynamic air treatment Installation and Operating Instructions 12 Particle Filter Module 12.1 Unit Construction Airblock FG particle filter module Suspension bracket with slot Housing (4 no., included in pack) Screw-on hinge for service hatch* Differential pressure transmitter (2 no. -
Page 46: Installation
1.50 Airblock FG Slimline air handling unit for decentralized, dynamic air treatment Installation and Operating Instructions 12.2 Installation The Airblock housing has four suspension points as standard as screwable mounting brackets with a slot fixing for universal installation. All Airblock modules are suitable for the installation of accessories or attachments with standard duct connection profiles thanks to the connecting flange with several fixing holes. -
Page 47: Control Components
Airblock FG 1.50 Slimline air handling unit for decentralized, dynamic air treatment Installation and Operating Instructions 12.3 Control Components Please refer to the enclosed technical information for technical data on the following accessories delivered separately or fitted at the factory. Description of accessory Type suffix for Type of accessory/... -
Page 48: Maintenance
1.50 Airblock FG Slimline air handling unit for decentralized, dynamic air treatment Installation and Operating Instructions 12.4 Maintenance 12.4.1 Safety Information Disconnect all parts of the system and secure them against being switched on again before any wiring and maintenance work! The housing must only be opened once the motor has come to a standstill. -
Page 49: Housing
Airblock FG 1.50 Slimline air handling unit for decentralized, dynamic air treatment Installation and Operating Instructions 12.4.3 Housing The galvanised, double-walled housing of the Airblock modules is maintenance-free. Dirt on the outer housing has no influence on the operation of the unit. Dirt on the inside of the housing indicates a lack of maintenance. -
Page 50: Spare Parts
1.50 Airblock FG Slimline air handling unit for decentralized, dynamic air treatment Installation and Operating Instructions 13. Spare Parts 13.1 Filter Overview of replacement filter types Model Unit size Model 06 Model 07 Model 08 Model 09 Replacement bag filter ISO ePM10 85% for bag filter 06013170 07013170 08013170... - Page 52 Kampmann.co.uk/Airblock_FG Kampmann GmbH Kampmann UK Ltd. Friedrich-Ebert-Str. 128 - 130 Dial House, Govett Avenue 49811 Lingen (Ems) Shepperton, Middlesex, TW17 8AG Germany Great Britain +49 591 7108-0 +44 (0)1932 228592 +49 591 7108-300 +44 (0)1932 228949 info@kampmann.de info@kampmann.co.uk Kampmann.de Kampmann.co.uk...
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