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Summary of Contents for Kampmann TOP
- Page 1 TOP [TOP C] ► Assembly, installation and operating instructions Keep these instructions in a safe place for future use! Issue07/24EN SAP No.1371885...
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Page 3: Table Of Contents
Table of contents 1 General ..........................6 1.1 About these instructions ........................1.2 Explanation of Symbols.......................... 2 Safety............................ 7 2.1 Correct use............................. 2.2 Limits of operation and use........................2.3 Risk from electrocution!......................... 2.4 Personnel requirements - Qualifications ....................10 2.5 Personal Protective Equipment ......................10 3 Transport, storage and packaging.................. - Page 4 Cabling TOP (**00), activation via speed controller type 30510 with industrial thermostat type 30058/ 30059 ................................ 7.2.4 Cabling of TOP (**00), actuation by speed controller type 30510 with room thermostat type 30055 ..38 7.2.5 Cabling of TOP(**00), actuation by speed controller type 30510 with clock thermostat type 30056 ..39 7.2.6...
- Page 5 11.4 KaControl faults ............................. 62 11.5 Start-up after rectification of fault ......................63 12 List of KaControl parameters....................64 12.1 TOP parameter list ..........................64 12.2 KaController parameter list........................67 13 Certificates..........................69 13.1 EU_KONFORMITÄTSERKLÄRUNG_LUFTERHITZER_INT.PDF ..............70 13.2 ERP Datenblatt TOP ..........................72...
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Page 6: General
TOP [TOP C] Assembly, installation and operating instructions General About these instructions These instructions ensure the safe and efficient handling of this equipment. These instructions form an integral part of the equipment and have to be kept in the direct vicinity of the equipment and available to personnel at all times. -
Page 7: Safety
TOP [TOP C] Assembly, installation and operating instructions Safety This section provides an overview of all important safety aspects to ensure optimum protection of personnel as well as safe and trouble-free operation. In addition to the safety instructions in these operating instructions, the valid safety, accident pre- vention and environmental protection regulations must be observed for the area of use of the unit. - Page 8 TOP [TOP C] Assembly, installation and operating instructions The water used should be free of contamination, such as suspended substances and reactive substances. Water quality pH value (at 20 °C) Conductivity (at 20 °C) μS/cm < 700 Oxygen content (O mg/l <...
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Page 9: Risk From Electrocution
TOP [TOP C] Assembly, installation and operating instructions WARNING! Note the maximum flow temperatures to protect the fan! Long periods of idleness with high water temperatures can lead to the impermissible heating up of the fan motor. The flow temperatures should therefore be limited depending on the application and the motor model. -
Page 10: Personnel Requirements - Qualifications
TOP [TOP C] Assembly, installation and operating instructions Personnel requirements - Qualifications Expertise The installation of this product requires specialist expertise in heating, cooling, ventilation, installation and electrical engin- eering. As this knowledge is normally acquired through professional training in one of the above fields, it is not dealt with further here. -
Page 11: Transport, Storage And Packaging
IMPORTANT NOTE! Warranty claims can only be made within the applicable period for complaints. (More information is avail- able in the T&Cs on the Kampmann website) IMPORTANT NOTE! 2 people are needed to transport the unit. Wear personal protective clothing when transporting the unit. -
Page 12: Storage
TOP [TOP C] Assembly, installation and operating instructions Storage Store packaging under the following conditions: Do not store outdoors. Store in a dry and dust-free place. Store in a frost-free place. Do not expose to aggressive media. Protect from direct sunlight. -
Page 13: Technical Data
22 – 61 [dB(A)] Tab. 6: Technical data, TOP C The sound pressure level was calculated with an assumed room insulation of dB(A). This corresponds to a dis- tance of m, a room volume of m³ and a reverberation time of s (in accordance with VDI 2081). -
Page 14: Construction And Function
Brief description TOP unit heaters are used for the decentralised heating or cooling and ventilation of high-ceilinged buildings, either wall- or ceiling-mounted. Air is drawn in through the EC fan and blown through the heat exchanger into the room through the stand- ard single-row louvre. -
Page 15: Installation And Wiring
Be sure to observe the minimum clearances when using accessories or for maintenance purposes! L min Fig. 1: Minimum clearances TOP Series Type Minimum clearance L min. -
Page 16: Installation Of Sheet Steel Accessories
TOP [TOP C] Assembly, installation and operating instructions Installation 2 people are needed to install the unit. CAUTION! Risk of injury from sharp metal housing! The inner metal of the casing can have sharp edges. Wear suitable protective gloves. IMPORTANT NOTE! Horizontal installation of units! When installing the units, ensure that they are completely horizontal to ensure proper operation. - Page 17 TOP [TOP C] Assembly, installation and operating instructions Figure Description Dimensions [mm] Suitable for Series 44 Series 45 Series 46 Induction louvre, type 3*101 Series 47 RaDeck ceiling air outlet, type Series 44-47 3*087 KaMAX air outlet, type 3*111 All series...
- Page 18 TOP [TOP C] Assembly, installation and operating instructions Figure Description Dimensions [mm] Suitable for Universal bracket extension, type All series 30043 Wall bracket, type 34044 Series 44 Wall bracket, type 35044 Series 45 Wall bracket, type 36044 Series 46 Wall bracket, type 37044...
- Page 19 TOP [TOP C] Assembly, installation and operating instructions Figure Description Dimensions [mm] Suitable for Wall brackets, extended, type Series 44 30022 Wall brackets, extended, type Series 45 30024 Wall brackets, extended, type Series 46 30026 1080 Wall brackets, extended, type...
- Page 20 TOP [TOP C] Assembly, installation and operating instructions Figure Description Dimensions [mm] Suitable for Series 44 Series 45 Series 46 Filter box, filter ISO Coarse 90%. Type 3*010 Series 47 Sailcloth connection, type 3*013 Series 44-47 Series 44 Series 45 Series 46 Air duct 90°, type 3*021...
- Page 21 TOP [TOP C] Assembly, installation and operating instructions Figure Description Dimensions [mm] Suitable for Variable Series 44 Variable Series 45 Variable Series 46 Air duct, type 3*015 Variable Series 47 Tab. 8: Air-side sheet steel accessories Fig. 2: Connecting frame dimensions Series...
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Page 22: Suspension Points
..R KaControl module, incl. repair switch ..C1 Tab. 10: Factory-fitted accessories 6.3.2 Suspension points Fig. 3: TOP suspension points Air heater series A [mm] B [mm] Tab. 11: Suspension points for wall/ceiling installation... -
Page 23: Universal 2-Point Brackets Type 30041
TOP [TOP C] Assembly, installation and operating instructions 6.3.3 Universal 2-point brackets type 30041 Fig. 4: Universal 2-point brackets, series 44-47 6.3.4 Universal 2-point brackets type 38041 Fig. 5: Universal 2-point brackets, series 48... -
Page 24: Universal 4-Point Brackets Type 30042
TOP [TOP C] Assembly, installation and operating instructions 6.3.5 Universal 4-point brackets type 30042 Fig. 6: Universal 4-point brackets, series 44-47 6.3.6 Universal 4-point brackets type 38042 Fig. 7: Universal 4-point brackets, series 48... -
Page 25: Universal 2-Point T-Brackets Type 30047
TOP [TOP C] Assembly, installation and operating instructions 6.3.7 Universal 2-point T-brackets type 30047 Fig. 8: Universal 2-point T-brackets, series 44-47 6.3.8 Wall brackets, type 3*044, type 3002* Fig. 9: Wall brackets * Wall bracket, extended (type 002*) -
Page 26: Ceiling To Wall Brackets Type 3*049
TOP [TOP C] Assembly, installation and operating instructions 6.3.9 Ceiling to wall brackets type 3*049 Fig. 10: Ceiling to wall bracket installation 6.3.10 Louvres Fig. 11: Louvres Induction louvre mounting (type 3*101): A + B Induction louvre mounting, 2-row (type 3*002): A + C + D... -
Page 27: Installation
TOP [TOP C] Assembly, installation and operating instructions Installation Actuator with ‘First Open’ function When delivered, the actuator is normally open in a de-energised state, thanks to the First Open function. This enables heating mode to run even if the electric wiring is not yet completed. -
Page 28: Connection To The Pipe Network
Air vent 1 1/2“ 1“ Air vent Heat exchanger, copper/aluminium Heat exchanger, galvanised, and galvanised, 2-layer Heat exchanger, cross- 1-layer Heat exchanger, steam current Fig. 13: TOP heat exchanger versions Series A [mm] B [mm] type 4*22 B [mm] type 4*32... -
Page 29: Condensation Connection
TOP [TOP C] Assembly, installation and operating instructions 6.4.2 Condensation connection TOP C models are equipped as standard with a droplet separator with drain connection. A built-in condensate pump with float switch is optionally available. Fig. 14: TOP C TOP C... - Page 30 This is used to pump the condensate into higher collection or discharge equipment. When the TOP C version is ordered, the condensate pump with float switch is fact- ory-fitted to the unit.
- Page 31 * Maximum recommended operating delivery height Any condensate produced on he TOP C with a factory-fitted condensate pump is drawn in by suction by the condensate pump via the connected float head and discharged via a hose to be fitted on the pressure side (supplied loose). Depending on con- ditions on site, the water can be discharged into drainage lines, possibly with a trap connection.
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Page 32: Electrical Connection
TOP [TOP C] Assembly, installation and operating instructions Electrical connection IMPORTANT NOTE! Condensation formation in the cooling unit! In the event of on-site valve control, the cooling valve must be closed when the fans are switched off. IMPORTANT NOTE! Switch the unit on and off at the control input! Do not switch the unit on and off at the mains, since a fault message is generated for up to 10 seconds after... -
Page 33: Maximum Electrical Rating Values
47**58C1 48**68 50/60 0.68 3.11 <3.5 48**68C1 Tab. 13: Electrical data for TOP, without KaControl and valve actuator type Quantity Speed controller, type 30510 Room thermostat, type 30155 Clock thermostat 230 V, type 30256 Electronic speed controller, type 30515 Tab. 14: Maximum number of air heaters with EC fan that can be connected per speed control Electromechanical control type ...58/56/68... -
Page 34: Connection (**00)
NO open). The fault signalling chain in types 45xx58, 46xx58, 47xx5x and 48xx68 is protected by a relay with a unit fuse Ø5x20 mm, T0,1A. Fig. 18: TOP with motor junction box Terminal configuration for control of unit heater with EC fan (46xx58) - Page 35 TOP [TOP C] Assembly, installation and operating instructions Control via 0 - 10 VDC The 0 - 10 VDC control signal is interpreted for speed according to the following values: Control signal Function 2 - 10 V - 100% (2 V) The speed can be limited to approx.
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Page 36: Cabling Of Top (**00), Actuation By Speed Controller Type 30510
TOP [TOP C] Assembly, installation and operating instructions 7.2.2 Cabling of TOP (**00), actuation by speed controller type 30510... -
Page 37: Cabling Top (**00), Activation Via Speed Controller Type 30510 With Industrial Thermostat Type 30058
TOP [TOP C] Assembly, installation and operating instructions 7.2.3 Cabling TOP (**00), activation via speed controller type 30510 with industrial thermostat type 30058/ 30059 Heating... -
Page 38: Cabling Of Top (**00), Actuation By Speed Controller Type 30510 With Room Thermostat Type 30055
TOP [TOP C] Assembly, installation and operating instructions 7.2.4 Cabling of TOP (**00), actuation by speed controller type 30510 with room thermostat type 30055 Heating... -
Page 39: Cabling Of Top(**00), Actuation By Speed Controller Type 30510 With Clock Thermostat Type 30056
TOP [TOP C] Assembly, installation and operating instructions 7.2.5 Cabling of TOP(**00), actuation by speed controller type 30510 with clock thermostat type 30056 Heating... -
Page 40: Cabling Of Top (**00), Actuation By Climate Controller Type 30155, 2-Pipe Valve Actuator 230 V Ac
TOP [TOP C] Assembly, installation and operating instructions 7.2.6 Cabling of TOP (**00), actuation by climate controller type 30155, 2-pipe valve actuator 230 V AC, Open/Close... -
Page 41: Cabling Of Top (**00), Actuation By Climate Controller Type 30256, 2-Pipe Valve Actuator 230 V Ac
TOP [TOP C] Assembly, installation and operating instructions 7.2.7 Cabling of TOP (**00), actuation by climate controller type 30256, 2-pipe valve actuator 230 V AC, Open/Close... -
Page 42: Cabling Of Top (*00), Actuation By Speed Controller Type 30515
TOP [TOP C] Assembly, installation and operating instructions 7.2.8 Cabling of TOP (*00), actuation by speed controller type 30515... -
Page 43: Cabling Of Top (**00), Actuation By Ddc/Bms, 2-Pipe Valve Actuator 230 V Ac, Open/Close
TOP [TOP C] Assembly, installation and operating instructions 7.2.9 Cabling of TOP (**00), actuation by DDC/BMS, 2-pipe valve actuator 230 V AC, Open/Close valve open/closed unit 2 valve open/closed unit 1 Unit 2 motor fault Contact open = fault Unit 2 speed (respect unit’s internal resistance!) -
Page 44: Kacontrol (*C1)
TOP [TOP C] Assembly, installation and operating instructions KaControl (*C1) 7.3.1 KaController installation Fig. 19: Installation of flush-mounted back box Electrical connection Connect the KaController to the nearest KaControl unit in line with the wiring diagram. The maximum bus length between the KaController and the KaControl master unit is 30 m. -
Page 45: Connection (*C1)
TOP [TOP C] Assembly, installation and operating instructions 7.3.2 Connection (*C1) General information Route all low voltage cables along the shortest route. Ensure that low-voltage and power cables are separated, using metal partitions on cable harnesses. Wrong! Use only shielded cables as low-voltage and bus cables. - Page 46 Description of wiring Fig. 22: TOP with KaControl module The KaControl module offers the option of controlling the fan motor and value actuator either via a 0 - 10 VDC signal or via the KaController. The EC fan and the KaControl recirculation air module can be disconnected from the mains power supply via the integral master switch.
- Page 47 TOP [TOP C] Assembly, installation and operating instructions The type of activation is set by 6 DIP switches on the SmartBoard in accordance with the wiring diagram and system config- uration. Fig. 23: SmartBoard DIP switch and potentiometer Control via 0 - 10 VDC...
- Page 48 TOP [TOP C] Assembly, installation and operating instructions Voltage supply and fusing EC fan and KaControl recirculation air module are supplied together with 230 V/50 Hz voltage via a supply line. An operating indicator LED is located on the terminal circuit board in the KaControl module. Also installed on the terminal circuit board is a unit fuse Ø5 x 20 mm on the primary side for the control voltage, as well as on the secondary side for the 24 V voltage and a...
- Page 49 TOP [TOP C] Assembly, installation and operating instructions Observe these points in the following installation diagrams with KaControl: Comply with the details on cable types and cabling with due consideration of VDE 0100. Without *: NYM-J. The requisite number of wires, including PE conductor, is stated on the cable. Cross-sections are not stated, as the cable length is involved in the calculation of the cross-section.
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Page 50: Cabling Top (*C1), Activation Via Kacontroller Type 321000X, 2-Wire, Valve 24 Vdc, Open/Closed
TOP [TOP C] Assembly, installation and operating instructions 7.3.3 Cabling TOP (*C1), activation via KaController type 321000x, 2-wire, valve 24 VDC, open/closed... -
Page 51: Cabling Top (*C1), Activation Via Kacontroller Type 321000X, 2-Wire, Valve 24 Vdc, Open/Closed, With
TOP [TOP C] Assembly, installation and operating instructions 7.3.4 Cabling TOP (*C1), activation via KaController type 321000x, 2-wire, valve 24 VDC, open/closed, with CAN bus card... -
Page 52: Cabling Top (*C1), Activation Via In Situ 0-10 Vdc Signal
TOP [TOP C] Assembly, installation and operating instructions 7.3.5 Cabling TOP (*C1), activation via in situ 0-10 VDC signal 2-pipe heating/cooling respect unit’s internal resistance! -
Page 53: Pre-Commissioning Checks
TOP [TOP C] Assembly, installation and operating instructions Pre-commissioning checks During initial commissioning, it must be ensured that all necessary requirements are met so that the appliance can function safely and as intended. Structural tests Check that the unit is securely standing and fixed. -
Page 54: Operation
0 to 100 %, manual or automatic, 0-10 VDC, recirculation air, in- cluding sensor Suitable for: EC units, electromechanical, max. number of connectible units: ten TIP, TOP, Resistent, Ultra or Venkon, two KaCool D AF or KaCool W Fig. 26: Electronic fan speed controller type 30515... -
Page 55: Operation Of The Kacontroller
TOP [TOP C] Assembly, installation and operating instructions Clock thermostat 230 V, type 30256 Electronic clock thermostat for 2- and 4-pipe applications, surface-mounted wall installation on a flush-mounted box in visually unobtrusive design Operation using 4 sensor keys Timer with automatic summer/winter changeover... -
Page 56: Function Keys, Display Elements
TOP [TOP C] Assembly, installation and operating instructions 9.2.1 Function keys, display elements All menus can be selected and set using the navigator dial. The LED background lighting is automatically switched off 5 seconds after the KaController is last used. The LED background lighting can be permanently disabled using a parameter setting. - Page 57 TOP [TOP C] Assembly, installation and operating instructions Fig. 32: Display Display of setpoint room temperature Current time Timer program enabled Weekday Alarm Selected function is locked “External ventilation“ mode is locked Filter alert Eco mode Setpoint setting enabled Fan control setting Auto-0-1-2-3-4-5...
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Page 58: Maintenance
TOP [TOP C] Assembly, installation and operating instructions Maintenance 10.1 Securing against reconnection DANGER! Risk of death by unauthorised or uncontrolled restart! Unauthorised or uncontrolled restarting of the equipment can result in serious injury or death. Before restarting, ensure that all safety devices are fitted and working properly and that there is no haz- ard to humans. -
Page 59: Replacing The Filter
TOP [TOP C] Assembly, installation and operating instructions DANGER! Risk of injury from burning High temperatures are produced at the fan’s electronic housing. Avoid direct contact! IMPORTANT NOTE! Do not use aggressive cleaning agents! Aggressive cleaning agents that can damage the paintwork must not be used on the fan. Water is not per- mitted to enter the inside of the motor or the electronics (through direct contact with seals or motor open- ings, for example), respect the protection rating (IP). -
Page 60: Faults
TOP [TOP C] Assembly, installation and operating instructions Faults The following chapter describes possible causes of faults and the work needed to rectify them. Should faults occur frequently, shorten the maintenance intervals in line with the actual loading on the unit. -
Page 61: Fault Table
TOP [TOP C] Assembly, installation and operating instructions LED code Relay in the fan* Cause Temperature alarm MODBUS communication fault Tab. 16: Status via flash code * Relay in the fan with factory-programmed function (fault message not inverted) 0 relay de-energised 1 relay energised 11.1 Fault table... -
Page 62: Fault Table, Electromechanical Control Type
TOP [TOP C] Assembly, installation and operating instructions Fault Possible cause Remedy Clean and/or replace impeller. Make sure that no Rotating parts unbalanced balancing brackets are removed during cleaning. Fan dirty. Clean dirt from fan. dirty. Clean dirt from the . -
Page 63: Kacontrol Faults
TOP [TOP C] Assembly, installation and operating instructions 11.4 KaControl faults Code Alarms Priority Faulty control sensor. Motor fault. Room frost protection. Condensation alarm. General alarm. Sensor AI1, AI2 or AI3 faulty. Unit frost protection. EEPROM error. Offline slave in the CAN bus network. -
Page 64: List Of Kacontrol Parameters
Flushing function: maximum idle time of fan P033 Flushing function: duration of flushing function P034 Flushing function: activation in operating modes Fan run-on time after operating mode is switched to stage P035 Parameter key TOP, SAP no. 9000812, dated 01.02.2018... - Page 65 TOP [TOP C] Assembly, installation and operating instructions Parameter Function Standard Min. Max. Unit P036 Type of setpoint P037 Display P038 Lock/disable function on control unit P039 Function of digital output V2 (in 2-pipe system) P040 Valve actuation via pulse width modulation...
- Page 66 TOP [TOP C] Assembly, installation and operating instructions Parameter Function Standard Min. Max. Unit P077 Serial address of Slave 7 P078 Serial address of Slave 8 P079 Serial address of Slave 9 P080 Serial address of Slave 10 P081 Dependence of the hydronic algorithms, Slave 1...
- Page 67 TOP [TOP C] Assembly, installation and operating instructions Parameter Function Standard Min. Max. Unit P121 reserved P122 Relative fan speed increase via contact P123 Maximum valve running time P124 Minimum P + I output variation for valve motion (0 to 10)
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Page 68: Kacontroller Parameter List
TOP [TOP C] Assembly, installation and operating instructions 12.2 KaController parameter list Para- Function Standard Min. Max. Unit Comment meter Address in Mod- t001 Serial address bus network Baud rate 0 = Baud rate 4800 t002 1 = Baud rate 9600... -
Page 69: Certificates
TOP [TOP C] Assembly, installation and operating instructions Certificates... -
Page 70: Eu_Konformitätserklärung_Lufterhitzer_Int.pdf
że produkt: deklarujeme, vědomi si své odpovědnosti, že produkt: Type, Modell, Artikel-Nr.: TOP/TOP C 44****; 45****; 46****; 47****; 48**** 54****; 55****; 56**** Type, Model, Articles No.: Resistent 84****;... - Page 71 Gemäß den Bestimmungen der Richtlinien: Following the provisions of Directive: Conformément aux dispositions de Directive: Zgodnie z postanowieniami Dyrektywy: Odpovídající ustanovení směrnic: 2014/30/EU EMV-Richtlinie 2014/35/EU Niederspannungsrichtlinie 2009/125/EG ErP-Richtlinie 2016/2281 EU Durchführungsverordnung für Luftheizungsprodukte, Kühlungsprodukte, Prozesskühler mit hoher Betriebstemperatur und Gebläsekonvektoren Frank Bolkenius Lingen (Ems), den 06.03.2023 ______________________________...
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Page 72: Erp Datenblatt Top
20 °C (Trockenkugel) Einlass 65 °C für 4-Rohrsysteme Wassertemperatur 10 °C für 4- Heizbetrieb Rohrsysteme Sound power test At ambient conditions without water flow Test Schallleistungspegel Bei Umgebungsbedingungen ohne Wasserdurchsatz Kampmann GmbH Contact Details Friedrich-Ebert-Straße 128-130, D-49811 Lingen (Ems), Germany Kontaktinformationen... - Page 73 20 °C (Trockenkugel) Einlass 65 °C für 4-Rohrsysteme Wassertemperatur 10 °C für 4- Heizbetrieb Rohrsysteme Sound power test At ambient conditions without water flow Test Schallleistungspegel Bei Umgebungsbedingungen ohne Wasserdurchsatz Kampmann GmbH Contact Details Friedrich-Ebert-Straße 128-130, D-49811 Lingen (Ems), Germany Kontaktinformationen...
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Page 74: Table
Tab. 12 Technical data for condensate pump ........................30 Tab. 13 Electrical data for TOP, without KaControl and valve actuator ................33 Tab. 14 Maximum number of air heaters with EC fan that can be connected per speed control ........33 Tab. - Page 76 Land Kontakt Country Contact Kampmann GmbH & Co. KG Kampmann UK Ltd. Friedrich-Ebert-Str. 128 - 130 Dial House, Govett Avenue 49811 Lingen (Ems) Shepperton, Middlesex, TW17 8AG T +49 591/ 7108-660 T +44 1932/ 228592 Germany Great Britain F +49 591/ 7108-173 F +44 1932/ 228949 E export@kampmann.de...
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