Preface Manual Usage This manual introduces the main characteristics, performance, and working principle of the new generation modular intelligent UPS, and provides users with information on installation, use, operation, and maintenance. Users Technical Support Engineer Service Engineer Authorized Person Note Our company provides a full range of technical support and service.
1 Safety Precautions This manual contains information concerning the installation and operation of modular UPS. Please carefully read this manual prior to installation. The modular UPS cannot be put into operation until it is commissioned by engineers approved by the manufacturer (or its agent). Not doing so could result in personnel safety risk, equipment malfunction and invalidation of warranty.
Read all the warning labels carefully before operation and follow the instructions. WARNING When the system is running, do not touch the surface with this label, to avoid any hurt of scald. ESD sensitive components inside the UPS, anti-ESD ...
This UPS full complies with “IEC62040-1-1-General and safety requirements for use in operator access area UPS". Dangerous voltages are present within the battery box. However, the risk of contact with these high voltages is minimized for non-service personnel. Since the component with dangerous voltage can only be touched by opening the protective cover with a tool, the possibility of touching high voltage component is minimized.
Page 9
acid will leak from the battery. Therefore, be sure to wear a pair of protective glasses, rubber gloves and skirt when operating the battery. Otherwise, you may become blind if acid enters your eyes, and your skin may be damaged by the acid.
2 Overview 2.1 Product Introduction Intelligent modular UPS series products using on-line double conversion design, based on the DSP full digital control, provide stable, uninterrupted power supply, can eliminate the mains surge, instantaneous high voltage, instantaneous low voltage, wire noise and frequency offset "power pollution", to provide customers with high efficiency, high power density of power supply guarantee.
2.3 Power Module Description The power module structure is shown as Figure 2-2. The power module contains a rectifier, an inverter, and one DC charger. Output Input Rectifier Inverter AC/DC DC/DC DC/AC Battery DC/DC Figure 2-2 Power module schematic diagram 2.4 Operation Mode The modular UPS is an on-line, double-conversion UPS that permits operation in the following modes:...
Page 12
2.4.2 Battery Mode Upon failure of the AC mains input power, the inverters of power modules will obtain power from the batteries, and supply AC power to the critical AC load. There is no interruption to the critical load. After restoration of the AC mains input power, UPS will transfer automatically to normal mode.
Page 13
2.4.4 Maintenance Mode (Manual Bypass) When repairing the UPS system and battery or repairing the equipment failure, manually close the manual bypass switch, and the load is directly supplied by the mains power through the manual bypass to realize the emergency power supply to the load. Manual bypass mode schematic diagram is shown in Figure 2-6.
Note There is a short interruption time (less than 10ms) when transferring from ECO mode to battery mode, it must be sure that the interruption has no effect on loads. 2.4.6 Auto-restart Mode UPS provides automatic power-on function, that is, the mains power outage time is too long, the battery discharge to the EOD voltage causes the inverter to shut down.
Page 15
2.5.2 UPS System Outlook The UPS front outlooks are shown as figure 2-8. (a) The front view of 4-slot cabinet (b) The front view of 6-slot cabinet 25-300KVA Modular UPS User Manual...
Page 16
(c) The front view of 10-slot cabinet Figure 2-8 System Front view 25-300KVA Modular UPS User Manual...
Page 17
The UPS back outlooks are shown as figure 2-9. (a) The back view of 4-slot & 6-slot cabinet (b) The back view of 10-slot cabinet Figure 2-9 System back view 25-300KVA Modular UPS User Manual...
3 Installation 3.1 Location As each site has its requirements, the installation instructions in this section are as a guide for the general procedures and practices that should be observed by the installing engineer. 3.1.1 Installation Environment The UPS is intended for indoor installation and uses forced convection cooling by internal fans.
Page 19
depth of 916mm.The UPS depth of 816mm does not include the bottom entry cable assembly. DANGER Ensure the following space margin: at least 0.8m before the front door of the cabinet, so as to easily maintain the power module with the front door fully open; at least 0.5m at behind the cabinet for ventilation and cooling;...
Page 20
(b) The size diagram of the 6-slot cabinet (Unit:mm) (c) The size diagram of the 6-slot cabinet (Unit:mm) Figure 3-1 cabinet size diagram (Unit:mm) 25-300KVA Modular UPS User Manual...
Figure 3-2 Space reserved for the cabinet (Unit: mm) It should be ensured that the ground or installation platform can withstand the weight of UPS cabinets, batteries, and battery racks. The weight of batteries and battery racks is calculated based on actual usage, and the weight of UPS is shown in Table 3-1 Table 3-1 Dimension and Weigh for the cabinet Configuration Weight(Kg)
Page 22
Figure 3-3 Transport to the designated site 3) Open the top plate of the steel-edged wooden case with the awl and the hammer, followed by side boards (see Figure 3-4). Figure 3-4 disassemble the case 4) Remove the protective foam around the cabinet. As show below Figure 3-5. Figure 3-5 remove the protective foam 5) Check the UPS, visually examine if there are any damages to UPS during 25-300KVA Modular UPS User Manual...
Page 23
transportation. If any damages, please contact the carrier. Check the UPS with the list of the goods. If any items are not included in the list, please contact our company or the local office. 6) Dismantle the bolts that connect the cabinet and wooden pallet after disassembly. 7) Move the cabinet to the installation position.
Page 25
The steps of position the cabinet are as follows: 1) Ensure the supporting structure is in good condition and the mounting floor is smooth and strong. 2) Retract the anchor bolts by turning them counterclockwise with the wrench, the cabinet is then supported by the four wheels.
Page 26
Figure 3-7 Installation schematic diagram 3.The 4-6 slot module cabinet is directly loaded into the server cabinet, placed on the guide rail, and lock the screws of the bypass module and the manual bypass switch panel, as shown in Figure 3-8. Figure 3-8 Installation schematic diagram 4.Insert the module into the UPS cabinet and lock the module panel screws, as shown in Figure 3 -9.
Page 27
Figure 3-9 Installation schematic diagram 5.Complete installation. 3.4 Battery Three terminals (positive, neutral, negative) are drawn from the battery group and connected to UPS system. The neutral line is draw from the middle of the batteries in series (See Figure 3-10) Figure 3-10 Battery string wiring diagram DANGER The battery terminal voltage is of more than 400Vdc, please follow the safety...
3.5 Cable Entry The product can support top and bottom entry. The cable entry is shown in Figure 3-11. (a) 4-slot & 6-slot cabinet top cables entry diagram 10-slot cabinet bottom cables entry diagram Figure 3-11 Cable entry diagram 25-300KVA Modular UPS User Manual...
Page 29
3.6 Switch between Single Input and Double Input of Cabinet When the UPS cabinet leaves the factory, it defaults to a double input configuration. Change dual input to single input, just need to install the main input and the bypass input short connecting copper bar(optional).
3.7 Power Cables 3.7.1 Specifications The UPS power cables are recommended in Table 3-2. Table 3-2 Recommended sizes for power cables Contents 100K 120K 150K 180K 250K 300K Main Input Current(A) 2*70 2*70 2*120 2*150 2*70 2*70 2*120 2*150 Main Input CableSection 2*70 2*70...
Page 31
Note The recommended cable section for power cables are only for the situations described below: Ambient temperature: +30℃. AC loss is less than 3%, DC loss is less than 1%, the length of the AC power cables should be no longer than 50 meters and the length of the DC power cables should be no longer than 30 meters.
Page 32
Installed 100k 120k 150k 180k 250k 300k position Main input 250A/3P 320A/3P 320A/3P 400A/3P 630A/3P 630A/3P Bypass input 160A/3P 250A/3P 250A/3P 320A/3P 400A/3P 630A/3P Output CB 160A/3P 250A/3P 250A/3P 320A/3P 400A/3P 630A/3P Manual 160A/3P 250A/3P 250A/3P 320A/3P 400A/3P 630A/3P Bypass CB CAUTION The CB with RCD (Residual Current Device) is not suggested for the system.
Page 33
(a) 4-slot cabinet connection terminals diagram (b) 6-slot cabinet connection terminals diagram (c) 10-slot cabinet connection terminals diagram Figure 3-13 Connection terminals layout diagram 3) Connect the protective earth wire to protective earth terminal (PE). 4) Connect the AC input supply cables to the main input terminal and AC output supply 25-300KVA Modular UPS User Manual...
cables to the output terminal. 5) Connect the battery cables to the battery terminal. 6) Check to ensure there is no mistake and re-install all the protective covers. CAUTION The operations described in this section must be performed by authorized electricians or qualified technical personnel.
Page 35
(b) Communication interface for 10-slot cabinet UPS Figure 3-14 Communication interface diagram The UPS can accept the external dry contact signal and send out the dry contact signal, through the phoenix terminal ports. The cables connected to the dry contact terminals must be separated from power cables.
Page 36
Common terminal for temperature TEMP-3 TEMP_COM detection TEMP-4 TEMP_BAT Detection of battery temperature Input dry contact, the function is adjustable. IP1-1 BCB_Status Default: BCB Status & BCB Online available (when BCB Status is invalid, the alarm makes no battery) IP1-2 GND_DRY Ground for +24V Input dry contact, the function is...
Page 37
Note The dry contact ports can be programmed through our background monitor software. Remote EPO Input Port EPO1-4 is the input port for remote EPO. It requires connecting NC (EPO-4) and +24V (EPO-3) and disconnecting NO (EPO-1) and +24V (EPO-2) during normal operations, and EPO is triggered when disconnecting NC (EPO-4) and +24V (EPO-3), or connecting NO (EPO-1) and +24V (EPO-2).
Page 38
TEMP Figure 3-12 TEMP 1-4 for temperature detection Table 3-7 Description of TEMP 1-4 Port Name Function ENV_TEMP Detection of battery temperature TEMP-1 TEMP_COM common terminal TEMP-2 TEMP_COM common terminal TEMP-3 TEMP_BAT Detection of environmental temperature TEMP-4 Note A specified temperature sensor is required for temperature detection, and it’s optional, please confirm with the manufacturer or the local agency before the order.
Page 39
100mA) to trip the battery breaker when EPO is triggered, or EOD (end of discharge) happen. The UPS would detect the BCB status, when BCB is closed, it indicates batteries are connected, when open, it alarms batteries not connected. The port diagram is shown in Figure 3-14, and the description is shown in Table 3-9.
Page 40
are connected. The port diagram is shown in Figure 3-15, and the description is shown in Table 3-10. Figure 3-15 Battery warning output dry contact interface diagram Table 3-7 Battery warning output dry contact interface description Port Name Function Battery warning relay (normally closed) will be OP1-1 BAT_LOW_ALARM_NC open during warning...
Page 41
Port Name Function Integrated warning relay (normally closed) will OP2-4 GENERAL_ALARM_NC be open during warning Integrated warning relay (normally open) will OP2-5 GENERAL_ALARM_NO be closed during warning OP2-6 GENERAL_ALARM_GND Common terminal Utility Fail Warning Output Dry Contact Interface The default function of OP3 is the output dry contact interface for utility failure warning, when the utility fails, the system will send a utility failure warning information and provide an auxiliary dry contact signal via the isolation of a relay.
Page 42
4 UPS Control LCD Panel 4.1 UPS LCD Panel The LCD panel for cabinet is divided into three functional areas: LED indicator, control and operation keys and LCD touch screen. The structure of operator control and display panel for cabinet is shown in Figure 4-1. 1: LCD touch screen 2: EPO switch 3: Status indicator...
Page 43
When the system has serious faults (for example: fuse blown or Continuous alarm hardware failure) 4.1.2 Control and Operation Keys Control and operation keys mainly include emergency power off (EPO). The function description is shown in Table 4-3. Table 4-3 Functions of control and operation keys Function Key Description Long press,cut off the load power (shut down the rectifier,...
Page 44
The status bar contains the product, capacity, operational mode, and the number of the power module and the time of the system. ● Warning Information Display the warning information of the cabinet. The red indicates a serious alarm, while orange indicates a general alarm. ●...
Page 45
4.2 Main Menu The main menu includes Cabinet, Module, Setting, Log, Control and Scope, and it is described in detail below. 4.2.1 User Login Click on the icon in the upper right corner of the homepage to enter the user login interface, as shown in Figure 4-4.
Page 46
Figure 4-5 Cabinet menu The cabinet menu interface mainly consists of sub menus for bypass, main input, output, load, and battery. Each sub-menu displays detection information for each part of the cabinet. The sub-menu of Cabinet is described in detail below in Table 4-4. Menu information can be displayed on the next page through the flip icon in the bottom right corner.
Page 47
Sub-menu Contents Meaning Battery Temp.(℃) Battery temperature Ambient Temp.(℃) Environmental temperature 4.2.3 Module menu Touch the icon (At the left of the screen), and the system enters the page of the Module menu, as is shown in Figure 4-6. Figure 4-6 Module menu The power module mainly menu interface includes Input, Output, Load, INFO and S-CODE etc.
Page 48
Table 4-5 Description of each sub-menu of Module Sub-menu Contents Meaning Input phase voltage of selected module Input phase current of selected module Input Input frequency of selected module Input power factor of selected module Output phase voltage of selected module Output phase current of selected module Output Output frequency of selected module...
Page 49
Figure 4-7 Setting menu Under the setting menu, there are the following grading sub-menus, which are language setting, system function, network setting, general setting, communication setting, user setting, battery setting, system setting, rating setting, system code setting, calibration function and dry contact setting. The setup subordinate sub-menu is shown in Table 4-6.
Page 50
Boost Charge Setting the boost Voltage for battery cell (2V) Voltage/Cell EOD Voltage(0.6C) EOD voltage for cell battery, 0.6C current EOD Voltage(0.15C) EOD voltage for cell battery, 0.15C current Charge Current Battery Set Charge current (percentage of the rated current) Percent Limit Battery Temperature...
Page 51
Display various events and alarm information that have occurred in the system in sequence and record the time of their set and clear. The recording menu is divided into two menus: current alarm and historical alarm. The Home screen is shown in Figure 4-8 below.
Page 52
Event Describe Load On UPS The system is in a normal inverter power supply state Load On Bypass The system is in a bypass power state No Load The system has no output Battery Boost The battery is in Boost charging state Battery Float The battery is in a Floating charging state Battery Discharge...
Page 53
Event Describe More than 5 switching times between bypass and Exceed Tx Times Lmt inverter in the last hour Exceed Tx Times Lmt -Disappear Disappear the number of switchovers Output Short Circuit The system output is short-circuited Output Short Circuit -Disappear The system output short circuit -Disappear s The battery voltage reaches the battery shutdown Battery EOD...
Page 54
Event Describe N# Inverter Overload Tout The N# module output is overloaded with a timeout Inverter Overload Tout The N# module output overloaded timeout clear -Disappear N# Inverter Over Temp The inverter of the N# module is overheated The over temperature of the N# module inverter N#Inverter Over Temp-Disappear -Disappear s On UPS Inhibited...
Page 55
Event Describe EOD System Inhibited-Disappear Signal Cable Fail The signal cables connect fail Signal Cable Fail-Disappear The signal cables connect returns to normal Ambient Over Temp. The battery ambient temperature over setting range Ambient Over Temp.-Disappear The battery ambient temperature is less setting range REC CAN Fail The monitor unit rectifier CAN signal abnormal REC CAN Fail-Disappear...
Page 56
Event Describe The N# module outlet temperature is not within the set N#Outlet Temp. Error range The N# module outlet temperature returns to the N#Outlet Temp. Error-Disappear normal range There is a difference in the three-phase input current N#Input Curr Unbalance of the N# module N#Input Curr...
Page 57
Event Describe -Disappear normal N#Inlet Over Temp. The N# module air inlet temperature is too high The N# module air outlet temperature returned to N#Inlet Over Temp -Disappear normal The N# module clears the capacitor cumulative N#Capacitor Time Reset runtime record The N# module clears the fan cumulative runtime N#Fan Time Reset record...
Page 58
Event Describe Cell Overvoltage-Disappear The single cell battery voltage returns to normal Excessive voltage difference between single cell Cell Volt Difference Fail battery Cell Volt Difference Fail-Disappear The single cell battery voltage returns to normal Batt Low Temperature The battery ambient temperature too low Batt Low Temperature-Disappear The battery ambient temperature returns to normal Battery Over Temp.
Page 59
(c) Red, faults happen. 4.2.6 Control Menu Touch the icon (at the left of the screen), and the system enters the page of the "Control", The control menu include "Func Button" & "Test Command”, as it is shown in Figure 4-9& Figure 4-10.
Page 60
Mute or unmute alarm of the system by touching the icon Fault Clear Clear the faults by touching the icon Manual Bypass and ESC Manual Bypass Transfer to bypass mode or cancel this command by touching the icon Manual Transfer Inv Transfer the bypass mode to Inverter Mode by touching the icon Battery History Data Clear Clear the battery history data by touching the icon...
Page 61
Battery Maintenance By touching the icon , the system transfers to the battery mode. This function is used for maintaining the battery, which requires the normality of the bypass and minimum capacity of 25% for the battery. Battery Boost By touching the icon , the system starts boost charging.
Page 62
4.2.7 Scope Menu Click the icon at the bottom of the LCD screen, enter the waveform menu, which mainly provides the output voltage, output current, bypass voltage and other waveforms, convenient for users to observe intuitively. As shown in Figure 4-11 below, click the upper menu option, and the display area will show the corresponding waveform, where the yellow, green and blue will represent the corresponding ABC phase respectively.
Page 63
5 Operations 5.1 UPS Start-up 5.1.1 Startup in Normal Mode The UPS must be started up by commissioning engineer after the completeness of installation. The steps below must be followed: 1) Ensure all the circuit breakers are open. 2) For cabinet system, one by one to turn on the output breaker (Q4), input breaker (Q1), bypass input breaker (Q2), and then the system starts initializing.
Page 64
2) Press the red battery start button for 3 seconds, as shown in Figure 5-1, when the monitoring module starts working. (a) 4-slot & 6-slot cabinet battery cold start (b) 10-slot cabinet battery cold start Figure 5-1 Monitor module battery cold start button position 3) Subsequently, the cold start button of the module is pressed, as shown in Figure 5-2, the module starts working and the system starts following the step after step 3 under normal mode startup.
Figure 5-2 Power module battery cold start button position 4) Turn on the external output breaker is to power supply the loads, and the system is working in battery mode. 5.2 UPS Shut down If you want to shut down UPS completely, please first ensure the load is shut down correctly, and then turn off the external battery breaker, the main input breaker (internal or external), the bypass input breaker (internal or external, if have) one by one, the display screen will be off completely.
Page 66
5.3.3 Switching the UPS into Normal Mode from Bypass Mode Enter the menu "Control", touch the icon "Ecs Manual Bypass" and the system should transfer to Normal mode. Note Normally, the system will transfer to the normal mode automatically. This function is used when the frequency of the bypass is over track and when the system needs to transfer to Normal mode by manual.
DANGER If you need to maintain the power module, wait for 5 minutes to let the DC bus capacitor fully discharge before removing the cover. 5.3.5 Switching the UPS into Normal Mode from Maintenance Bypass Mode These following procedures can transfer the load from the maintenance bypass mode to the inverter output.
Page 68
Figure 5-3 Battery maintenance 2) Auto discharging. The system can be set to discharge automatically per a certain time. The setting procedures are as follows. (this needs to be done by factory or connect the background monitor software operation). a) Enable "battery auto discharge". Enter the "Set" page of the setting menu, tick "Battery Auto Discharge"...
Figure 5-4 EPO Button 5.6 Installation of Parallel Operation System For UPS system, normally 3 cabinets can be parallel; and the parallel function is optional, if users need the function, please confirm the configuration with the supplier in advance. The parallel structure diagram as shown below figure 5-5. Figure 5-5 Parallel structure diagram The parallel board is located on the front panel of the 4-6 slots cabinet, differently located back door of the 10-slots cabinet.
Page 70
(a) 4-6 slot cabinet UPS parallel connect port position (b) 10-slot cabinet UPS parallel connect port position Figure 5-6 UPS parallel connect port position The parallel cables need to be connected to a cycle, the connect way as shown below figure 5-7.
6 Maintenance This chapter introduces UPS maintenance, including the maintenance instructions of power module and monitoring bypass module and the replacement method of dust filter. 6.1 Precautions Only maintaining engineers can maintain the power module and monitoring bypass module. 1) The power module should be disassembled from top to bottom, to prevent any inclination from high gravity center of the cabinet.
Page 72
6.3 Instruction for Maintaining the Monitor & Bypass Unit Confirm the UPS is operating in normal mode, and the bypass is working normally. 1) Use the LCD screen, switch the system into maintenance bypass mode, the load is powered by maintenance bypass. 2) Turn on the maintenance bypass breaker.
Page 73
WARNING Daily inspection is very important! Check and confirm the battery connection is tightened regularly, and make sure there is no abnormal heat generated from the battery. WARNING If a battery has leakage or is damaged, it must be replaced, stored in a container resistant to sulfuric acid and disposed of in accordance with local regulations.
7 Product Specifications This chapter provides the specifications of the product, including environmental characteristics mechanical characteristics and electrical characteristics. 7.1 Applicable Standards The UPS has been designed to conform to the following European and international standards: Table 7-1 Compliance with European and International Standards Item Normative General safety requirements for UPS used in operator access...
7.3 Mechanical Characteristics Table 7-3 Mechanical Characteristics for Cabinet Model 4-slot 6-slot 10-slot Mechanical Dimension 482*816*796 482*816*1018 600*1000*2000 (W*D*H) Weight Black color Protection IP20 Table 7-4 Mechanical Characteristics for Power Module Item Unit 25KVA Power Module 30KVA Power Module Mechanical Dimension, 440*678*85(2U) W*D*H Weight...
Page 76
lead-acid cells 2.25V/cell (selectable from 2.2V/cell~ Float charge 2.35V/cell) V/cell(VRLA) voltage Constant current and constant voltage charge mode 2.3V/cell (selectable from: Boost 2.30V/cell~2.45V/cell) V/cell(VRLA) charge voltage Constant current and constant voltage charge mode Temperature mV/℃/cl 3.0(selectable:0~-5.0) compensation 1.65V/cell (selectable from: 1.60V/cell~1.750V/cell) 0.6C discharge current Final 1.75V/cell (selectable from:...
Page 77
7.4.4 Electrical Characteristics (Bypass Mains Input) Table 7-8 Bypass Mains Input Item 25-300 Rated 380/400/415 voltage (three-phase four-wire and sharing neutral with the bypass) Rated Current 58~720 110%, Long term operation 110%~125%,for 5 min Overload % 125%~150%,for 1 min >150%,1S Current rating neutral 1.7×In...
Need help?
Do you have a question about the MTW and is the answer not in the manual?
Questions and answers