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user manual
EvoClean
( HYDSPL0409, HYDSPL0410, HYDSPL0411, HYDSPL0412, HYDSPL0413, HYDSPL0414)
HYD90100340

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Summary of Contents for Ecolab EvoClean HYDSPL0409

  • Page 1 user manual EvoClean ( HYDSPL0409, HYDSPL0410, HYDSPL0411, HYDSPL0412, HYDSPL0413, HYDSPL0414) HYD90100340...
  • Page 2: Table Of Contents

    contents contents introduction Overview 1. safety PPE for Cleaning Chemicals Electrical 2. description 2.1 Intended use 2.2 Models 3. contents of packaging 4. site survey and installation requirements 5. installation & connection 5.1 Installation Step 1: Site survey & mounting kit 5.2 Installation Step 2 : Incoming water supply 5.3 Installation Step 3 : Route discharge hose to machine 5.4 Installation Step 4 : Routing pick up tubes...
  • Page 3: Introduction

    introduction Overview The EvoClean is a low maintenance, venturi-based, water Please look at and read these instructions carefully before powered laundry unit. It features an integrated control system starting installation, operation, maintenance and keep for that can be used for applications requiring four, six or eight future reference.
  • Page 4: Description

    The product must only be used for washing and rinsing of laundry that are marked accordingly. The manufacturer waives any responsibility arisen from incorrect usage or transportation. 2.2 ECOLAB models: • HYDSPL0411 - EVOCLEAN 2, 4 PRODUCT, LF, 5/16, AF, RFS, ECOLAB • HYDSPL0412 - EVOCLEAN 2, 4 PRODUCT, HF, 5/16, AF, RFS, ECOLAB •...
  • Page 5: Contents Of Packaging

    3. contents of packaging • EvoClean Unit • Accessory Kit : Wall Mount Brackets Clips Screws Wall Plugs • Chemical Pickup tube and Install Kit* • Remote Formula Select* • Calibration Cylinder* • Backflow Device* *Do not come as standard - Optional extra. 4.
  • Page 6: Installation & Connection

    5. installation & connection 5.1. Installation Step 1: Site Survey & Mounting Kit 5.1.1. Choose a location near to the laundry machine. Use the mounting bracket to mark the appropriate locations for the mounting hardware. Use the mounting bracket as a hole template to mark the securing holes. Mounting bracket: 4 product unit (Left), or 6/8 product unit including joins (Right) 5.1.2.
  • Page 7: Installation Step 2: Incoming Water Supply

    5.2. Installation Step 2: Incoming Water Supply 5.2.1. Connect incoming water supply to EvoClean using fittings provided. This will either be a ¾’’ Female BSP swivel, or 15mm push-fit. Ensure the incoming water supply hose is supported so as not to create unnecessary force on the inlet. 5.2.2.
  • Page 8: Installation Step 5: Trigger Connections

    5.4.1. Eductors run from left to right in the following order: In 4 Product units (Single cabinet) • F (Flush) 1, 2, 3, 4 In 6 product units (Single cabinet) • F (Flush) 1, 2, 3, 4, 5, 6 In 8 Product units (Twin cabinet) •...
  • Page 9 10-way harness (4, 6 and 8 product units) Trigger Supply Signal (+) Signal Common (-) Connected RELAY Connected in NORMAL mode: mode: Trigger 1 Black Solenoid 1 Pre-Wash Trigger 2 Hot Green Orange Solenoid 2 Main-Wash Trigger 2 Cold White Orange Solenoid 2 Main-Wash...
  • Page 10: Installation Step 6: Power

    5.6. Installation Step 6: Power 5.6.1. Connect black power cable to power supply, ensuring correct polarity is followed; Brown is live and Blue is neutral. 5.6.2. It is a legal requirement to allow disconnection of the appliance from the supply after installation. The disconnection may be achieved by having the plug accessible or by incorporating a switch in the fixed wiring in accordance with the wiring rules.
  • Page 11: Setup & Programming

    6. setup & programming 6.1. Modes of Operation On 1st power up the unit will prompt the installer to input the date and time. For subsequent power up’s this screen will not be shown. The date & time is formatted as: YYYY-MM-DD HH:MM 2016-10-19 11:45 Once set the unit will then prompt the installer to set one of the six languages (English, French, German, Italian, Spanish or...
  • Page 12: Menu Structure

    6.1.1. Normal mode allows the installer to select any of the solenoids to operate once a validated trigger signal is received (as detailed in 5.5.1). Depending upon which input signal is received will determine which amount is used. For example a signal on trigger 1 will inject the ‘prewash’...
  • Page 13: Setup & Programming Step 1: Program Controller

    6.4.1. In normal mode the unit will show the home screen detailing which formula has been selected. If the user has navigated to any other part of the menu then after 5 minutes the unit will revert back to the home screen. Once a particular formula has finished the unit will then revert back to Formula 1 (see alternative options in 6.5.7.2).
  • Page 14 6.5.4. Edit Products This is where the chemical specific settings are inputted. The chemicals are numbered from 1 upwards and each one includes the following settings: a) Prewash amount. b) Main-wash amount. c) Final rinse amount. The chemical amounts are inputted in mls/kg and the controller calculates the chemical to be injected in conjunction with the machine size in kgs.
  • Page 15 Repeat the process for the Main wash, Spare and Final Rinse signal. P:C1 mls/kg: 6.5.7. Edit Settings 6.5.7.1 Signal filter - This is where the signal filter time can be set. The signal is unverified until it reaches the filter time at which point it becomes verified.
  • Page 16: Setup & Programming Step 2: Priming

    6.6. Setup & Programming Step 2: Priming Normal. ---- Prime Chem: 1 Prime Chemicals? Prime Chem: 1 On Formula: Back Back Back 6.6.1. Once the unit is sited, the pickup tubes are installed, the unit is now ready to be primed. 6.6.2.
  • Page 17: Formula Editor

    6.8.7. Volume estimates never hit zero. If the amount used should mean none is left (or technically a negative value), its set to 0.001L. In the background if it is set to zero this means it’s not monitored (e.g. when drum size is zero). 6.8.8.
  • Page 18: Usb Insert Memory Stick

    7.2. USB Insert Memory Stick Engineers passcode (See 6.5.7.4) Enter Passcode: 0*** Load from USB? Search for file? PROG0001.HSL Back Back Back Save to USB? Save to file: Writing to USB PROG0001.HSL Cancel? Back Settings Report? Save to file: Writing to USB REPORT00.htm Cancel? Back...
  • Page 19: Settings Screen

    7.3. Settings Screen Page 19...
  • Page 20: Set Up Screen

    7.4 Set up screen Page 20...
  • Page 21 Page 21...
  • Page 22: Maintenance

    8. maintenance CAUTION Before any maintenance, isolate the incoming power source and disconnect. All trigger signals should also be isolated. 8.1. Maintenance - Legal Requirements 8.1.1. If the power supply cord is damaged, it must be replaced by the manufacturer, its service agent or similarly qualified persons in order to avoid a hazard.
  • Page 23: Troubleshooting

    10. troubleshooting CAUTION Before any fault finding/troubleshooting, isolate the incoming power source and disconnect. All trigger signals should also be isolated. Issues listed here are to be investigated and resolved by a competent engineer. Any fault conditions not listed within this manual should not be attempted to be fixed/replaced without the advice of Hydro Systems Europe (Any unauthorised attempts to repair the unit will invalidate the warranty).
  • Page 24 ref. 2 detail Page 24...
  • Page 25: Replacement Parts

    11.1. Replacement Parts Components shown on the following page should only be replaced by a competent engineer. Any components not listed within this section should not be attempted to be replaced without the advice of Hydro Systems Europe (Any unauthorised attempts to repair the unit will invalidate warranty). CAUTION Before any maintenance, isolate the incoming power source and disconnect.
  • Page 26: Accessory Parts

    ITEM # DESCRIPTION PART # NOTES TOP MANIFOLD CLIP ASSEMBLY (x2) 10098136 MANIFOLD END SUPPORT 90099306 LOCK ASSEMBLY 10098138 UNIT TO WALL CLIPS 10098139 OPTIONAL NON-RETURN VALVE KIT (NRV) - 4 PRODUCT 90099599 NOT SHOWN (STANDARD IN UNIT APAC REGION ONLY) OPTIONAL NON-RETURN VALVE KIT (NRV) - 6 PRODUCT 90099600 NOT SHOWN (STANDARD IN...
  • Page 27: Warranty

    13. warranty Seller warrants solely to Buyer the Products will be free from defects in material and workmanship under normal use and service for a period of one year from the date of completion of manufacture. This limited warranty does not apply to (a) hoses; (b) and products that have a normal life shorter than one year;...
  • Page 28: Electrical Approvals

    Electromagnetic compatibility (EMC). Generic standards. Immunity for residential, commercial and light-industrial environments. BS EN 61000-6-3 : 2007+A1:2011 Electromagnetic compatibility (EMC). Generic standards. Emission standard for residential, commercial and light-industrial environments. Product manufactured by Hydro Systems on behalf of Ecolab HYD90100340 EvoClean 2 REV 13 (A) O8/2O19...