Burkert 8140 Operating Instructions Manual
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Burkert 8140 Operating Instructions Manual

Burkert 8140 Operating Instructions Manual

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Operating Instructions
LEVEL TRANSMITTER
8140
Two-wire 4 ... 20 mA/HART

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  • Page 1 Operating Instructions LEVEL TRANSMITTER 8140 Two-wire 4 … 20 mA/HART...

  • Page 2: Table Of Contents

    Safety concept of the parameterization ................49 First setup ........................50 Function test ........................51 ..............53 Set up with the display and adjustment module ..............54 Insert display and adjustment module ................54 LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 3 17 Supplement .......................... 116 17.1 Technical data ......................116 17.2 Radio astronomy stations ..................... 136 17.3 Dimensions ........................137 17.4 Licensing information for open source software ............153 17.5 Trademark ........................153 LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 4 Contents Safety instructions for Ex areas: These instructions are attached as documents to each instrument with Ex approval and are part of the operating instructions. Editing status: 2023-07-24 LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...

  • Page 5: About This Document

    The dot set in front indicates a list with no implied sequence. Sequence of actions Numbers set in front indicate successive steps in a procedure. Disposal This symbol indicates special instructions for disposal. LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...

  • Page 6: For Your Safety

    During work on and with the device, the required personal protective equipment must always be worn. Appropriate use LEVEL TRANSMITTER 8140 is a sensor for continuous level meas- urement. chapter " Product description". Operational reliability is ensured only if the instrument is properly manual as well as possible supplementary instructions.

  • Page 7: Mode Of Operation - Radar Signal

    Installations in Canada shall comply with the relevant requirements of the Canadian Electrical Code A Class 2 power supply unit has to be used for the installation in the USA and Canada. LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...

  • Page 8: Product Description

    Scope of this operating This operating instructions manual applies to the following instrument instructions versions: • Hardware version from 1.1.1 • Software version from 1.2.0 Use see chapter "Mounting instructions, sealing to the process" LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...

  • Page 9: Constituent Parts

    Housing cover with optional display and adjustment module Ventilation Type label use of the instrument. Principle of operation Application area The LEVEL TRANSMITTER 8140 is a radar sensor for continuous process conditions. Antenna systems LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...

  • Page 10: Adjustment

    Devices with integrated Bluetooth module can be adjusted wirelessly Wireless adjustment via standard adjustment tools: • Smartphone/tablet (iOS or Android operating system) • PC/notebook (Windows operating system) LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...

  • Page 11: Packaging, Transport And Storage

    Unless otherwise indicated, the packages must be stored only under the following conditions: • Not in the open • Dry and dust free • Not exposed to corrosive media • Protected against solar radiation • Avoiding mechanical shock and vibration LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...

  • Page 12: Accessories

    Display and adjustment The display and adjustment module is used for measured value indi- module cation, adjustment and diagnosis. The integrated Bluetooth module (optional) enables wireless adjust- ment via standard adjustment devices. LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...

  • Page 13: Setup - The Most Important Steps

    Parameterize sensor Liquids Bulk solids Enter medium type, application, vessel height, adjustment and mode 100% 100% Check measured value Indicators Output Download via Apple App Store, Google Play Store, Baidu Store LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...

  • Page 14: Mounting

    Chemical properties of the medium • Second Line of Defense As a standard feature, the LEVEL TRANSMITTER 8140 is separate from the process through its plastic antenna encapsulation. Optionally, the instrument is available with a Second Line of Defense (SLOD), a second process separation. It is located as gas-tight leadthrough between the process component and the electronics.

  • Page 15: Mounting Preparations, Mounting Strap

    For devices in protection class IP66/IP68 (1 bar), ventilation is pro- Housing orientation The housing of LEVEL TRANSMITTER 8140 can be rotated com- pletely by 360° without any tools. This enables optimal reading of the display and easy cable entry.

  • Page 16: Mounting Versions, Plastic Horn Antenna

    Mounting versions, plastic horn antenna Mounting strap The optional mounting strap allows simple mounting of the instrument on a wall, ceiling or boom. Especially in the case of open vessels, this bulk solid material. LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 17 Mounting strap - Wall As an alternative the strap mounting is carried out horizontally or mounting obliquely. > 200 mm (7.87") Fig. 9: Wall mounting horizontally via the mounting strap with length 170 mm LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 18 Flange Two versions are available for mounting the instrument on a nozzle: • • sensor and can therefore only be used unpressurised. is permanently connected with the radar sensor and sealed. LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...

  • Page 19: Mounting Instructions

    Depending on the distance and antenna size (beam angle), a approximately as a circle. It should be noted that installations outside merely represents the area of the highest energy density of the radar signal. LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 20 In this case, it is recommended to repeat the false signal suppression at a later time with existing buildup. LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...

  • Page 21: Reference Plane

    This applies especially if buildup on the vessel wall is to be expected. Reference plane The measuring range of the LEVEL TRANSMITTER 8140 physically begins with the antenna end. However, the min./max. adjustment begins mathematically with the version.

  • Page 22: Horn Antenna

    The following graphic shows the position of the reference plane with Fig. 17: Position of the reference plane Reference plane Plastic horn antenna Flange connection Horn antenna Flange with lens antenna uids LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 23 5 Mounting As a general rule, the device must not be mounted too close to or solids disturbed. exhauster should be as large as possible. should be as large as possible. LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 24 For nozzle mounting, the nozzle should be as short as possible and nozzles With threaded connection, the antenna end should protrude at least 5 mm (0.2 in) out of the nozzle. LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 25 Horn antenna Flange with lens antenna Socket mounting - longer nozzles LEVEL TRANSMITTER 8140 on sockets longer than the antenna. The socket end should be smooth and burr-free, if possible also rounded. Note: When mounting on a longer socket piece, we recommend to carry out a false signal suppression (see chapter "...
  • Page 26 100 mm 4" 150 mm 6" Thread with integrated antenna system Socket diameter "d" Socket length "h" 40 mm 1½" 50 mm 2" 80 mm 3" 100 mm 4" 150 mm 6" LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 27 PTFE washer Antenna encapsulation Note: large temperature changes. This can negatively the sealing proper- ties. To avoid this, use the disc springs from the scope of delivery during LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 28 Mounting, PTFE threaded PTFE threaded adapters are available for LEVEL TRANSMITTER adapter 8140 with thread G1½ resp. 1½ NPT. Due to this, only PTFE is in contact with the medium. G1½ G1½...
  • Page 29 Fig. 26: Mounting the instrument on insulated vessels Vessel insulation Distance piece for temperature decoupling Electronics housing Vessel installations The mounting location of the radar sensor should be a place where no LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 30 Orientation - Bulk solids In a cylindrical silo with conical outlet, the mounting is carried out on a third up to the half of the vessel radius from outside (see following drawing). LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 31 It depends on the measuring distance "d" and the distance "a" between vessel centre and mounting position. Check the alignment with a suitable level or water level. LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 32 5 Mounting Fig. 30: Determination of the angle of inclination for alignment of LEVEL TRANSMITTER 8140 Distance d (m) 2° 4° 6° 8° 10° 10.5 12.2 11.1 13.9 12.5 15.6 LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 33 3. Re-tighten the terminal screws, max. torque see chapter " Techni- cal data". Agitators lead to undesired incorrect measurements. Note: To avoid this, a false signal suppression should be carried out with the LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 34 In these applications, it must be taken into account that the radar sen- sors are designed for relatively slow level changes. Therefore, when using on moving parts, observe the measurement characteristics of the device (see chapter " Technical data"). LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 35 The sensor should be directed towards the emptying point in the centre of the silo. This can be done, for example, using the mount- ing strap. Fig. 34: Installation and orientation in multiple chamber silos LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 36 To protect the device against buildup, particularly in case of strong condensation, air rinsing is recommended. Plastic horn antenna: The LEVEL TRANSMITTER 8140 with plastic horn antenna is option- Rinsing air connection LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...

  • Page 37: Measuring Rigs - Bypass

    The LEVEL TRANSMITTER 8140 in 80 GHz technology is suitable as standard for non-contact level measurement in such a bypass. LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 38 For stand pipe lengths > 3 m the " Application stand pipe > 3 m" must be selected for the parametrisation • For stand pipe lengths > 3 m, the antenna diameter must be cho- sen as large as possible, but at least 80 mm/3" LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...

  • Page 39: Measurement Setup - Flow

    • • Rectangular weir broad crown (ISO 3846) Flow formula: The value given takes into account the block distance. At smaller distances, the measuring accuracy is reduced, see " Technical data". LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 40 • Tip: Detailed project planning data can be found at the channel manufac- turers and in the technical literature. Rectangular overfall 3 ... 4 h 90° 90° max. Upstream water Tailwater LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 41 5 Mounting 3 ... 4 x h 90° max. Position sensor LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...

  • Page 42: Connecting To Power Supply

    In the case of instrument housings with self-sealing NPT threads, it is not possible to have the cable entries screwed in at the factory. The free openings for the cable glands are therefore covered with red dust protection caps as transport protection. LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...

  • Page 43: Cable Screening And Grounding

    1 cm (0.4 in) of insulation from the ends of the individual wires 5. Insert the cable into the sensor through the cable entry 6. Insert the wire ends into the terminals according to the wiring plan LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...

  • Page 44: Wiring Plan, Single Chamber Housing

    Fig. 42: Electronics and connection compartment - single chamber housing Voltage supply, signal output For display and adjustment module or interface adapter For external display and adjustment unit Ground terminal for connection of the cable screening LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...

  • Page 45: Wiring Plan - Version Ip66/Ip68 (1 Bar)

    After connection to the power supply, the device carries out a self- test: • Internal check of the electronics • Output signal is set to failure The current measured value is then output on the signal cable. LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...

  • Page 46: Access Protection, It Security

    DTM, the stored device code is then suggested to the user for unlocking. Emergency device code The emergency device code allows unlocking the device in case the device code is no longer known. It can't be changed. The emergency LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...

  • Page 47: Security (Iec 62443-4-2)

    • • Resource management • Data backup for recovery Note: Observe the requirements from the documents " Cyber Security according to IEC 62443-4-2" as well as the " Component Require- ments LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...

  • Page 48: Functional Safety (Sil)

    SIL rating and can be also found on our homepage via the search. • SIL logo on the type label • Safety Manual in the scope of delivery LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...

  • Page 49: Application Area

    • Application • Distance A (max. value) • Distance B (min. value) • Damping • Current output • Reaction when malfunctions occur • False signal suppression • Behaviour with echo loss LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...

  • Page 50: First Setup

    First setup 8.5.1 Overview The initial setup serves to check the device version and the current parameters under the existing measurement conditions. This deter- measurement data for safety-related instrumentation. LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...

  • Page 51: Setup Process

    Here, the user must start a measurement to determine the echo qual- ity in an empty vessel. Based on these data, the device calculates over the entire measuring range whether an adequate output signal is LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 52 3. Lower the level to directly above the switching point 4. Observe holding time of 1 minute, compare measured value with the calculated current value Monitoring lower limit value: 1. Lower the level to directly above the switching point LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 53 If the current checksum is identical to the last checksum, the setup assistant no longer needs to be run through. In this case, the param- eter adjustment is completed by simply " Verify and lock". LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...

  • Page 54: Set Up With The Display And Adjustment Module

    – Move to the menu overview – – Edit parameter – Save value • [->] key: – Change measured value presentation – Select list entry – Select menu items – Select editing position • [+] key: LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...

  • Page 55: Measured Value Indication - Selection Of National Language

    Approx. 60 minutes after the last pressing of a key, an automatic reset with [OK] will not be saved. Measured value indication - Selection of national language Measured value indica- With the [->] tion LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...

  • Page 56: Parameterization

    Select menu items and show data • Read data from the sensor into the display and adjustment module Caution: When the adjustment is blocked, the adjustment via PACTware/DTM and other systems is also blocked. LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 57 In the next step, the instrument checks the data of the measurement and decides by means of the evaluation results if a functions test is required. If a function test is necessary, the following message is displayed. LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...

  • Page 58: Distance Unit

    Capital letters from A … Z • Numbers from 0 … 9 • Special characters + - / _ blanks Distance unit In this menu item you select the distance unit of the device. LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 59 Bypass Bypass tube outside Orientation of the po- the vessel larisation direction Lateral connections to the vessel Typical lengths: up False signal sup- to 6 m pression LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 60 Pumping station/ Partly strongly agitated surface False signal sup- Pump shaft pression Installations such as pumps and ladders Dirt and grease deposits on shaft wall and sensor Condensation on the sensor LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 61 Changing signal conditions when large Crusher Measured value jumps and varying pouring False signal sup- pression Fast reaction time Large distance to the medium tective devices LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 62 (min./max. adjustment). During adjustment, enter the respective measuring distance when the vessel is full and empty (see the following examples): LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 63 Max. level = min. meas. distance (distance A) Reference plane If these values are not known, and adjustment can for example be carried out with the distances of 10 % and 90 %. LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...

  • Page 64: Access Protection

    9.4.3 Access protection Bluetooth access code This menu item enables to change the factory-preset Bluetooth ac- cess code to your personal Bluetooth access code. LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 65 Note: adjustment app, PACTware/DTM and other systems. 9.4.4 Reset Reset During a reset, parameter settings made by the user are reset to the Menu overview". LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...

  • Page 66: Extended Settings

    In this menu item you determine which measured value is output via value the respective current output: The following selection possibilities are available: • Percent • Linearized percent • Filling height • Distance The event and parameter change memories are maintained. LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 67 4 … 20 mA or 3.8 … 20.5 mA. Current output - Reaction In the menu item " Current output - Behaviour in case of failure" you in case of fault LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 68 This menu item enables the setting of the requested national lan- guage. The following languages are available: • German • English • French • Spanish • Portuguese • Italian • Dutch • Russian LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 69 A false signal suppression detects, marks and saves these false signals to ensure that they are ignored in the level measurement. Note: The false signal suppression should be done with the lowest possible LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 70 Date/Time In this menu item, the internal clock of the sensor is set to the desired time. Note: The device is set to CET (Central European Time) at the factory. LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 71 (see chapter " Technical data, input variable"). Voltage supply: The power supply determines whether the sensor is in operation permanently or only in accordance with certain requirements. Copy instrument settings The following functions are available: LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 72 Note: The special parameters are described in a separate section at the end of the chapter " Parameter adjustment". 9.4.6 Diagnostics Diagnosis status The following is displayed in this menu item: LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 73 With the [OK] key, the peak indicator are reset to the actual measured values. Diagnostic behaviour event of an echo loss. For this purpose, the time after an echo loss until a fault message is selected. LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...

  • Page 74: Sensor Information

    " Maintenance". Note: The sensor terminates the simulation automatically after 60 minutes. To deactivate the simulation manually in advance, you have to push the [ESC] [OK] key. LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...

  • Page 75: Special Parameters

    This is an additional distance value " m" that is added to the special vessel bottom resp. the measuring range port the reliable detection of an echo when the vessel is completely empty. LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 76 " dB" an echo must have within the focussing range to be accepted as level echo. this value are not accepted as a level echo. LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 77 (location, amplitude, number of echoes) accepted for evaluating the current level. even in an extended range. SP18 - Minimum meas- dB" between echo urement reliability out- side focussing range LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...

  • Page 78: Save Parameter Adjustment Data

    If the instrument is equipped with a display and adjustment module, ment module the parameter adjustment data can be saved therein. The procedure is described in menu item " Copy device settings". LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...

  • Page 79: Set Up With Smartphone/Tablet

    The devices found are listed and the search is automatically contin- ued. Select the requested instrument in the device list. Authenticate authentication, each subsequent connection is made without a new authentication query. LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...

  • Page 80: Parameterization

    • Navigation section • Menu item display The selected menu item can be recognized by the colour change. Close the app to terminate connection. LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...

  • Page 81: Set Up With Pc/Notebook

    Bluetooth are found and created in the project tree. 11.2 Connecting (Bluetooth) Connecting Select the requested device for the online parameter adjustment in the project tree. Authenticate authentication, each subsequent connection is made without a new authentication query. LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...

  • Page 82: Parameter Adjustment

    The further setup steps with detailed descriptions can be found in the online help of PACTware and the DTMs. Note: Keep in mind that for the setup of device, the current version of the DTM Collection must be used. LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...

  • Page 83: Save Parameter Adjustment Data

    Internet. 11.4 Save parameter adjustment data We recommend documenting or saving the parameterisation data via PACTware. That way the data are available for multiple use or service purposes. LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...

  • Page 84: Menu Overview

    0,000 m Distance B (min. Min. value Min. adjustment value) 0 % corresponds to 120,000 m encapsulated antenna system Flange with lens antenna encapsulated antenna system Flange with lens antenna LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...

  • Page 85: Access Protection

    Scaling size Scaling size (dimensionless, mass, volume, Dimensionless Scaling unit (unit selection depending on Scaling format #, #.#, #.##, #.###, #.#### Scaling Scaling 100 % correspond to 0 % correspond to LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 86 See separate menu overview at the end oc the chapter " Menu overview" of the operat- ing instructions. Reset Menu item Parameter Selection Default setting Reset Reset Reset to factory settings, Restart LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...

  • Page 87: Adjustment App And Pactware/Dtm

    Echo curve memory 12.2 Adjustment app and PACTware/DTM Lock/Unlock adjustment Menu item Parameter Selection Default setting Lock/Unlock adjust- Lock, unlock SIL and Security: ment locked Neither SIL, nor Se- curity: released LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 88 Device code Device code Reset Menu item Parameter Selection Default setting Reset Reset Reset to factory settings, Restart encapsulated antenna system Flange with lens antenna encapsulated antenna system Flange with lens antenna LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 89 Dimensionless, mass, volume, height, pres- Dimensionless Scaling unit Unit selection depending on scaling size, Name of the unit Scaling format #, #.#, #.##, #.###, #.#### Scaling 100 % correspond to 100 L 0 % correspond to LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 90 Mode of operation 3: India, Malaysia, South Africa Mode 4: Russia Energy supply Permanent power supply, non-permanent Permanent voltage power supply supply Special parameters See separate menu overview at the end of the chapter " Menu overview" LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 91 Behaviour in case of echo loss, time until Output fault current fault signal Electronics temper- ature - Behaviour rent cation Status signals Activation of: Function control, Outside the Function check, out- maintenance re- quired LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...

  • Page 92: Special Parameters

    + ...m Correction of the propaga- 0.0 % tion speed Δv SP5, SP6 Factor for noise averaging rising Factor for noise averaging ø falling Deactivated active Smooth raw value curve" LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 93 SP19 Time for opening the focus- sing range SP22 0.000 m SP24 Factor for additional reliability 0.0 % at measuring range end SP HART Activate/Deactivate HART Activated LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 94 12 Menu overview Parameter Designation Presentation Default setting SP SIL Activate/Deactivate SIL Activated Deactivated SIL versions Non-SIL versions (cannot be activated) LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...

  • Page 95: Set Up With Other Systems

    They can then be transferred to a Field Communicator. In the HART communication, the Universal Commands and a part of the Common Practice Commands are supported. LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...

  • Page 96: Diagnosis, Asset Management And Service

    3 minutes. The requested values and recording conditions are set via a PC with PACTware/DTM or the control system with EDD. Data are thus read out and also reset. LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...

  • Page 97: Asset Management Function

    " Diagnostics" via the respective adjustment module. Status messages The status messages are divided into the following categories: • Failure • Function check • • Maintenance required and explained by pictographs: LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...

  • Page 98: Function Check

    Values are not continuously rising, Check linearization table Byte 5, Bit 2 of for example illogical value pairs Byte 0 … 5 Error in the lineari- Delete table/Create new zation table LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 99 Create a new false signal sup- applied under other measuring pression False signal sup- conditions pression not valid No false signal suppression avail- Create a new false signal sup- able pression LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...

  • Page 100: Maintenance

    "delivery status" to the sensor M501 Hardware error EEPROM Exchanging the electronics Byte 24, Bit 1 of Byte 14 … 24 Error in the non- Send instrument for repair active linearisation table LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...

  • Page 101: Echo Curve

    " Diagnosis". The echo curve enables a detailed assessment of the characteristics of a level measurement with the LEVEL TRANSMITTER 8140. The following chapters show the basic course of the echo curve and describe the menu functions.
  • Page 102 Distance and percentage value arrow 10 False signal suppression 11 Detected echo with initial and end point 12 Echo data of the selected echo 13 Echo curve of the setup 14 Useful echo history LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 103 Echo curve of the setup A high-resolution echo curve stored by the user during setup. High resolution The maximum number of scanning points available in the sensor is displayed. meaningful assessment of the echo curve. LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...

  • Page 104: Adjustment Functions

    Echo curve Clicking with left mouse button on echo pro- vides indication of associated echo data Detection curve False signal suppression Is only visible in the service login and Useful echo history LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 105 By shifting the mouse, the displayed presentation ar- ea is shifted as well. Note: The DTM version, the measuring principle and the device version of the recordings must match the current DTM LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 106 Ident number assigned by the sensor to the detect- ed echo Location Distance from the sensor reference plane to the echo Amplitude Echo amplitude of the re- spective echo in dB LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...

  • Page 107: Rectify Faults

    22 mA, less than 3.6 mA pending on device version Treatment of measure- The below tables show typical examples of application-related meas- ment errors according to the following: • Constant level • Filling • Emptying LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 108 Amplitude or position of a false signal has Determine the reason for the changed false changed (e.g. condensation, buildup); false signals, carry out false signal suppression, signal suppression no longer matches ac- e.g. with condensation. time tual conditions. LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 109 10 … 20 % (only bulk Optimize installation position and sensor solids) orientation Select a more suitable installation position, optimize sensor orientation, e.g. with a swiv- elling holder time LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 110 100 % dur- range by editing. ing emptying With bulk solids, use radar sensor with purging air connection. time LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...

  • Page 111: Exchanging The Electronics Module

    14.7 Software update The following components are required to update the instrument software: • Instrument • Voltage supply • HART modem • PC with PACTware/DTM • LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...

  • Page 112: How To Proceed If A Repair Is Necessary

    Print the generated instrument return form. Clean the instrument and pack it damage-proof. Send the printed instrument return form and possibly a safety data sheet together with the device. return form. LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...

  • Page 113: Dismount

    If personal data is stored on the old device to be disposed of, delete it before disposal. If you have no way to dispose of the old instrument properly, please contact us concerning return and disposal. LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...

  • Page 114: Radio Licenses

    Germany. The published NAMUR recommendations are mendations: • NE 21 – Electromagnetic compatibility of equipment • NE 43 – Signal level for fault information from measuring transduc- • components • For further information see www.namur.de. LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...

  • Page 115: Security

    IT security guidelines" as well as the Component Requirements" on our homepage. 16.8 Safety Integrity Level (SIL) IEC 61508 or is in preparation. able or in preparation for the device. delivery when ordering. LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...

  • Page 116: Supplement

    PEEK Surface roughness metallic adapter < 0.76 μm Additional process seal depending on FKM (PPE V70SW), FFKM (Kalrez 6230, Perlast G74S), EPDM (Freudenberg 291) Flange with lens antenna 316L Antenna PEEK LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 117 5 Nm (3.688 lbf ft) 60 Nm (44.25 lbf ft) Recommended torque for tightening 60 … 100 Nm (44.25 … 73.76 lbf ft) Flange screws DRD connection 20 Nm (14.75 lbf ft) LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 118 120 m (393.7 ft) Recommended measuring range, depending on the antenna version and size 19)20) Antenna version Size Recommended measuring range up to Plastic horn antenna DN 80 120 m (393.7 ft) LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 119 HART output values according to HART 7.0 PV (Primary Value) Lin. percent SV (Secondary Value) Distance TV (Third Value) Measurement reliability Depending on the operating conditions Reference conditions: U Default values can be assigned individually. LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 120 Already included in the meas. deviation For operating mode 3 as well as with adjusted measuring range of more than 60 m: point 2 ± 20 mm, from 0.25 m ± 2 mm LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 121 G1, 1 NPT 13° – G1½, 1½ NPT 8° Flange with encapsulated an- 10° – 6° 3° Determination of the temperature drift acc. to the limit point method With operating voltage U LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 122 -15 … +150 °C (5 … +302 °F) G75B) -15 … +250 °C (5 … +482 °F) EPDM (A+P 70.10- -55 … +150 °C (-67 … +302 °F) EIRP: Equivalent Isotropic Radiated Power LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 123 -15 … +150 °C (5 … +302 °F) G75B) -15 … +250 °C (5 … +482 °F) EPDM (COG AP302) -40 … +150 °C (-40 … +302 °F) SIP process temperature +150 °C (+302 °F) LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 124 130°C 150°C -40°F 122°F 176°F 212°F 266°F 302°F -40°C / -40°F Fig. 59: Derating, ambient temperature, thread with integrated antenna system up to +150 °C (+302 °F) Ambient temperature Process temperature LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 125 250°C -40°F 122°F 176°F 212°F 302°F 392°F 482°F -40°C / -40°F Fig. 61: Derating, ambient temperature, thread with integrated antenna system up to +250 °C (+482 °F) Ambient temperature Process temperature LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 126 Ambient temperature Process temperature 80°C / 176°F 48°C / 118,4°F 0°C / 32°F -60°C 50°C 80°C 100°C 130°C 150°C -76°F 122°F 176°F 212°F 266°F 302°F -40°C / -40°F Ambient temperature Process temperature LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 127 38°C / 100,4°F 0°C / 32°F -196°C -40°C 50°C 80°C 100°C 150°C 200°C -320.8°F 40°F 122°F 176°F 212°F 302°F 392°F -40°C / -40°F (-320.8 … +392 °F) Ambient temperature Process temperature LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 128 Ambient temperature Process temperature 80°C / 176°F 49°C / 120°F 0°C / 32°F -40°C 50°C 80°C 100°C 150°C 200°C -40°F 122°F 176°F 212°F 302°F 392°F -40°C / -40°F Ambient temperature Process temperature LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 129 Ambient temperature Process temperature 80°C / 176°F 27°C / 80,6°F 0°C / 32°F -40°C 50°C 80°C 100°C 130°C 150°C -40°F 122°F 176°F 212°F 266°F 302°F -40°C / -40°F Ambient temperature Process temperature LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 130 Ambient temperature Process temperature 80°C / 176°F 49°C / 120,2°F 0°C / 32°F -40°C 50°C 80°C 100°C 150°C 200°C -40°F 122°F 176°F 212°F 302°F 392°F -40°C / -40°F Ambient temperature Process temperature LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 131 (-320.8 … +392 °F) -1 … 25 bar (-100 … 2500 kPa/-14.5 … 362.6 psig) PN 64 (900 lb) Version -196 … +200 °C (-320.8 … +392 °F) Thread for hygienic adapt- LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 132 -1 … 6 bar (-100 … 600 kPa/-14.5 … 87.0 psig) DN 101.6, DN 63.5 NEUMO BioControl DN 50 PN 16 -1 … 16 bar (-100 … 1600 kPa/-14.5 … 232.1 psig) LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...

  • Page 133: Shock Resistance

    0.4 bar (5.8 psig) 0.6 bar (8.7 psig) 0.8 bar (11.6 psig) 2.1 m 1 bar (14.5 psig) Tested according to IEC 60068-2-6 (5 … 200 Hz) ance. Tested according to IEC 60068-2-27 ance. LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 134 Options of the cable entry Cable entry M20 x 1.5; ½ NPT Cable gland M20 x 1.5; ½ NPT (cable ø see below table) Blind plug M20 x 1.5; ½ NPT Closing cap ½ NPT LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 135 Sensor version Max. cable length Shielded 4 … 20 mA/HART 50 m Integrated clock Date format Day.Month.Year Time format 12 h/24 h Time zone, factory setting Max. rate deviation 10.5 min/year LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...

  • Page 136: Radio Astronomy Stations

    Protection rating (IEC 61010-1) 17.2 Radio astronomy stations Certain restrictions on the use of LEVEL TRANSMITTER 8140 outside closed vessels result from Information sheet Radio licenses". Some of these restrictions have to do radio astronomy stations. The following table...

  • Page 137: Dimensions

    Fig. 73: Housing dimensions, with integrated display and adjustment module the housing is 18 mm/0.71 in higher ø 21 mm ø 107 mm (0.83") (4.21") ø 75 mm (2.95") ø 115 mm (4.53") ø 156 mm (6.14") ø 200 mm (7.87") LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 138 ø 156 mm (6.14") ø 200 mm (7.87") DN 80 PN 16 Rinsing air connection ø 75 mm (2.95") ø 98 mm (3.86") ø 180 mm (7.09") ø 220 mm (8.66") Process seal LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 139 17 Supplement connection ø 75 mm (2.95") ø 98 mm (3.86") ø 180 mm (7.09") ø 220 mm (8.66") Rinsing air connection LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 140 9 mm (2.95") (0.35") ø 107 mm (4.21") ø 115 mm (4.53") 12 mm (0.47") Fig. 78: LEVEL TRANSMITTER 8140, plastic horn antenna, mounting strap in 170 or 300 mm length LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 141 ø 39,3 mm ø 39,3 mm (1.55") (1.55") Fig. 79: LEVEL TRANSMITTER 8140, thread with integrated antenna system up to +80 °C (+176 °F) XE G1½ (DIN 3852-A) PVDF 1½NPT (ASME B1.20.1) PVDF LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 142 ø 42,5 mm ø 42,5 mm (1.67") (1.67") Fig. 80: LEVEL TRANSMITTER 8140, thread with integrated antenna system up to +150 °C (+302 °F) XF G¾ (DIN 3852-A) XJ ¾ NPT (ASME B1.20.1) XG G1 (DIN 3852-A) XK 1 NPT (ASME B1.20.1) XA G1½...
  • Page 143 ø 42,5 mm ø 42,5 mm (1.67") (1.67") Fig. 81: LEVEL TRANSMITTER 8140, thread with integrated antenna system up to +200 °C (+392 °F)/+250 °C (+482 °F) XF G¾ (DIN 3852-A) XJ ¾ NPT (ASME B1.20.1) XG G1 (DIN 3852-A) XK 1 NPT (ASME B1.20.1)
  • Page 144 ø48 2" 8.39" ø1.89" 13.19" ø2.95" 3" ø75 3" Version up to +150 °C (+302 °F) Version up to +200 °C (+392 °F) and version up to +250 °C (+482 °F) LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 145 LEVEL TRANSMITTER 8140, thread with horn antenna 450 °C version 1½" ø40 2" ø48 3" ø75 inch 6.04" ø1.58" 1½" 7.33" ø1.89" 2" 12.13" ø2.95" 3" Fig. 83: LEVEL TRANSMITTER 8140, thread with horn antenna 450 °C version LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 146 17 Supplement 1 ½" ø 40 2" ø 48 3" ø 75 inch 3.94" ø 1.58" 1 ½" 2" 4.72" ø 1.89" 3" 8.50" ø 2.95" LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 147 17 Supplement ø24 mm (0.94") ø67,5 mm (2.66") Fig. 85: LEVEL TRANSMITTER 8140, encapsulated antenna system DN 25 PN 40 Version up to +150 °C (+302 °F) Version up to +200 °C (+392 °F) ø75 mm (2.95") ø138 mm (5.43") Fig.
  • Page 148 (1.16") ø 44,5 mm (1.75") Fig. 87: LEVEL TRANSMITTER 8140, thread for hygienic adapter XM G1 (ISO 228-1) for hygienic adapter sealing with O-ring XO G1½ (ISO 228-1) for hygienic adapter sealing with O-ring LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 149 RA Slotted nut DN 50 (DIN 11851) DC Collar socket DN 50 Form A for tube 53 x 1.5 (DIN 11864-1) LF Threaded socket DN 50 Form A for tube 53 x 1.5 (DIN 11864-1) LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 150 ø 90 mm (3.54") (3.54") MA SMS 1145 DN 51 Q1 DRD connection ø 65 mm SA SMS DN 51 QB For Neumo Biocontrol D50 LA Hygienic connection with compression nut F40 LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 151 43 mm (1.69") 35 mm (1.38") 43 mm (1.69") 35 mm (1.38") Version up to +150 °C (+302 °F) Version up to +250 °C (+482 °F) Blind plug 90° angle joint LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 152 Version up to +150 °C (+302 °F) Version up to +250 °C (+482 °F) connection Version up to +150 °C (+302 °F) Version up to +250 °C (+482 °F) Blind plug 90° angle joint LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...

  • Page 153: Licensing Information For Open Source Software

    17.5 Trademark All the brands as well as trade and company names used are property of their lawful proprietor/ originator. LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 154 Notes LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 155 Notes LEVEL TRANSMITTER 8140 • Two-wire 4 … 20 mA/HART...
  • Page 156 The smart choice of Fluid Control Systems www.burkert.com 1026255-EN-230726...

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