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INST. No FKR-201505-3F
This product is a special specification with the following functions added. For other specifications, refer to the
standard instruction manual. Please be noted that since it is special specifications, there are some differences
from the standard instruction manual.
In addition, the company names (organization names) and product names mentioned are trademarks and
registered products of respective companies.
○
TM and
R mark are omitted throughout the manual.
1 Overview
This function is to assist operation of AMS2750 Rev. G (Aerospace Material Specifications of the U.S.) and
CQI-9 (Special Process: Heat Treat System Assessment).
1-1 Accuracy of KR2S00/ KR3S00/ KR2D00/ KR3D00 after using Input value correction
function adjustment
This specification is provided so that the customer can use the input value correction function of this
device to meet the accuracy required by the AMS2750G and CQI-9.
Following is the accuracy when input value correction function (Up to 16 points) is used. This is the
performance under the standard operating conditions. For the standard operating conditions, refer to the
specification section of the general instruction manual.
Input type
R
S
K
TC
N
J
T
KR2S00/ KR3S00/ KR2D00/ KR3D00
Heat Treatment Assistance
Specification Instruction Manual
Measurement
range
400 to 1760°C
400 to 1760°C
0 to 1370°C
±0.6°C or ±0.1% of reading value, whichever is greater
0 to 1300°C
0 to 1200°C
0 to 400°C
*Accuracy typical value does not include the error of the standard device.
Accuracy typical value (including RJ error)
1 / 60
*
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Related Manuals for Chino KR2S00
Summary of Contents for Chino KR2S00
- Page 1 This function is to assist operation of AMS2750 Rev. G (Aerospace Material Specifications of the U.S.) and CQI-9 (Special Process: Heat Treat System Assessment). 1-1 Accuracy of KR2S00/ KR3S00/ KR2D00/ KR3D00 after using Input value correction function adjustment This specification is provided so that the customer can use the input value correction function of this device to meet the accuracy required by the AMS2750G and CQI-9.
- Page 2 Caution *1 The external memory supplied with this product is "CF card" for KR2S00/ KR3S00/ KR2D00/ KR3D00, for KR2S00H/ KR3S00H/ KR2D00H/ KR3D00H it is "SD card". If "USB memory" is set for the external memory selection, saving destination is USB memory.
- Page 3 • [Factory reset] is added to [Operation] → [MENU settings] [Memory operation]. For operation of each item related to the setting initialization/ loading of the settings is as follows. For other items in the [Memory operation] are same as standard device. Items Descriptions Setting other than security setting is initialized.
- Page 4 ・ For setting the end trigger "Period (seconds)" in the file detail settings (1) The timing of period (seconds) reckoning timing differs from that of standard products. In the heat treatment assistance specification, it is after the falling edge of the start trigger.
- Page 5 Caution In the high order communication in this specification, if the writing permission of the high order communication setting is set to "Prohibit", it corresponds to the reading of digital input data (function code 02H) and the reading of analog input data (function code 04H), and does not correspond to other function codes.
- Page 6 2 Electronic recording 2-1 User log in function Only authorized persons can operate this device. Two types of users, Administrator/ General user exist in this device. The contents of each user are as follows. Max. user User type Operation Main log in purpose count All settings, operation Initial setting, change of security setting, and...
- Page 7 *3 Register 2 or more administrators and manage your password so that you will not forget it. If all the administrators become unable to log in (Locked-out), the administrators are not be able to log in as the administrators after this. In this case, please contact CHINO’s nearest sales office.
- Page 8 (2) General user setting Follow the steps below to move to this screen. [Operation]→[MENU settings]→[System settings]→[Security settings]→[General user registration] In this screen, registration of the general user, the password initialization and authority setting can be done. Enter ID and full name. *5 ID: Log in ID can be set.
- Page 9 (3) User delete Procedure [Operation]→[MENU settings]→[System settings]→[Security settings]→[Administrator registration] or [General user settings] To delete a user, delete the ID name of the desired ID. The ID of the currently logged-in administrator cannot be deleted. (4) How to change the log in password Follow the steps below to move to this screen.
- Page 10 (5) How to cancel locked-out If the user fails to log in beyond the log in failure limit, the user will not be able to log in (locked out). Number of the log in failure limit can be set in “Security settings”. Log in screen (in the state of locked-out) To unlock the locked-out situation, the...
- Page 11 (6) Authority settings Follow the steps below to move to this screen. [Operation]→[MENU settings]→[System settings]→[Security settings]→[General user’s authority] For KR2S00/ KR3S00 In this screen, the functions that can be used by the general users can be set. By touching an item, a check mark is placed.
- Page 12 (7) Login settings Follow the steps below to move to this screen. [Operation]→[MENU settings]→[System settings]→[Security settings]→[Login settings] In this screen, log in password expiration date and auto log out time etc. can be set. Items Descriptions Password expiration date can be set. Password expires (days) If it expires, it is necessary to set the password again (0 to 400 days).
- Page 13 (8) How to log out Follow the steps below to move to this screen. [Operation]→[Logout] Touch logout. Touch logout. When it is log-out, the log in bar turns to gray. (9) How to log in (1) While it is log-out, by touching anywhere in the screen, a log in screen is displayed.
- Page 14 Enter the ID. (2) Enter the ID and the password. Touch log in. Enter the password. (3) If the message ”Your password is expired. Please change it.” is displayed, touch the OK button and change the password on the next screen.
- Page 15 (5) By touching [Log in], it is log-in. (6) When it is log-in, the log in bar turns to light blue, and currently logged in user ID and the log-in time is displayed. 15 / 60...
- Page 16 2-2 Electronic signature function Add the electronic signature to the recorded binary data file. *The administrator can sign all the sign level. *The general user can only sign the level which is registered at “Authority settings”. *A signature can only be made in order from level 1. For example, if you are to sign signature level 3, it is necessary to sign signature level 1 and 2.
- Page 17 On the trend screen of the recorded data, by touching [Operation], a screen on the right is displayed. [Signature] cannot be done at this stage. Display the whole trend of displayed recorded data (to the bottom of the data). Then you will be able to select the signature.
- Page 18 Added signature contents can be checked by touching the file, and [File information]. The signature can only be made from level 1 in order. For example, if you are to sign signature level 3, it is necessary to sign signature level 1 and 2.
- Page 19 3 Calibration There are 2 types of input correction functions in this device. (“Input value correction (the device)” and “Input value correction (sensor)”) For input value correction (the device), max. 16 points can be set for each channel. For input value correction (sensor), max. 16 points can be set for each registered sensor. 3-1 Input value correction (sensor) Follow the steps below to move to this screen.
- Page 20 3-2 Input value correction (instrument) Follow the steps below to move to this screen. [Operation]→[MENU settings]→[Input operation settings]→[Input settings]→(each CH) [set]→[Input detail settings] →[Input correction] A. CH selection B. Calibrator D. Reading value value C. Error E. Clear button F. Set button Symbols Descriptions Select a channel to apply input value correction.
- Page 21 Caution *6 Perform setting of the calibrator value in ascending order. If it is not in ascending order, an error message is displayed. 21 / 60...
- Page 22 3-3 Input value correction calculation Input value correction is performed as follows. First, find out in what range of the table the value entered in the channel is. Then, find the error from the slope of the corresponding range and subtract it from the measurement value (reading value) to correct it.
- Page 23 3-4 CSV saving of input value correction table If input value correction parameter is changed, correction value history file is created automatically in CF card SETUP folder. Created folder ..¥SETUP¥ File format CSV format CalTble(20191113130500).csv *Inside the () is year, month, day, File name hour, minute, second Format...
- Page 24 How to confirm input value correction The correction value history file saved in SETUP folder in the CF card can be displayed and checked. *10 *11 B. File change button Follow the steps below to move to this screen. [Operation]→[Instrument correction history] A.
- Page 25 3-5 How to get the data before input value correction by the calculation formula Follow the steps below to move to this screen. Set calculation formula [Operation]→[MENU settings]→[Input operation [How to input calculation formula] settings]→[Operation settings] SCH(channel number#type) SCH(X#Y) Description of type(Y): 0: Uncorrected data 1: Data after applying only input value correction (instrument)
- Page 26 4 Temperature sensor management function Procedure (1) Set judgment condition. Procedure (2) Register temperature sensor. Procedure (3) Check on the sensor information screen. Procedure (4) Perform alarm setting, mail report, and contact output (optional). When the setting is done, condition judgment is started using total time, cycle count, and usage period. When the current value reaches 80% of the judgment value, a message is displayed in yellow.
- Page 27 Symbols Descriptions Set condition number. 1 to 8 total 8 types of conditions can be saved. To perform judgment according to the total time, mark the check box. If the check *13 *15 box is unmarked (empty), judgment by the total time is not done. If setting degrade judge hours 10 hours, set to “10.0”.
- Page 28 The difference of each judgment Judgment types Descriptions Set start and end temperatures, and degrade judge hours. If the measurement value exceeds start temperature, it starts counting usage hour. Judge by total time (h) The time until the temperature drops below the end temperature (usage hour) is summed up to determine whether the degrade judge hours has been reached.
- Page 29 Caution *16 *17 For judgment based on the total time and the cycle count, set the start temperature higher than the end temperature. If the end temperature exceeds the start temperature, error message below is displayed. Review the setting again. Procedure (2) Temperature sensor registration “Sensor registration”...
- Page 30 *Following three points are required as usage conditions for this function. ・The recorder KR has barcode function option (Option model code: N1NZ) ・Dedicated reader (QR code reader) ・JCSS calibration report QR code option（CHINO’s temperature sensor） Caution *18 If the serial number is not entered, registration cannot be done.
- Page 31 Caution *19 If the CH about to register exists in the list of the registered sensors, previously registered CH field becomes blank. Set the blank CH field again. It is saved by touching the “Return” button. (Cannot be overlapped) (1) If SET is touched while the CH is overlapped (2) Field of previously registered CH becomes blank When the setting is finished, touch the “Return”...
- Page 32 Procedure (3) Confirm on the sensor information screen “Sensor information” screen…Contents of sensor registration and measured usage hour and usage count are displayed. As for the display order, it is by registration number (descending order) and the sensor assigned with CH are displayed at the top with priority. Follow the steps below to move to this screen.
- Page 33 Symbols Descriptions Reached display (red) When it is reached to the judgment value at condition judgment, a red warning message is displayed. However, judgment is not done while displaying the setting screen or the specification screen. Not used (gray) If no CH number is set, it is displayed in gray. Usage hour Displays ”Usage hour”...
- Page 34 Procedure (4) To perform alarm setting, mail report, and contact output (optional) Follow the settings below if performing alarm judgment based on the usage hour or the usage count, notifying the alarm by e-mail, or performing contact output. Follow the steps below to move to this screen. Set the operation.
- Page 35 5 Abnormal measurement condition If data disturbance or no fluctuation of the sensor input continues, it is determined as sensor disconnection. Procedure (1) Set the judgment condition. Procedure (2) Set judgment target channel. Procedure (1) Set the judgment condition. Follow the steps below to move to this screen. [Operation]→[MENU settings]→[Input operation settings]→[Abnormal measurement condition]→[Judgment condition] A.
- Page 36 [Operation]→[MENU settings]→[Input operation settings]→[Abnormal measurement condition]→[Judgment CH settings] Channels that can be selected as the judgment target channels are 1 to 40 channel (for KR2S00/ KR2D00) and 1 to 120 channel (for KR3S00/ KR3D00). When the setting is finished, touch the “Return” button to save the setting.
- Page 37 Caution *23 Abnormal measurement judgment is done to the data scaled by input range/ scale setting, the data taken in by low order communication, and the calibration result. For this reason, set as many decimal points as possible in the input range/ scale settings. More detailed judgment becomes available by this setting.
- Page 38 6 Operation screen display The functions and displays of the operation screen are different from the standard device. 6-1 Recording status check operation The recording status of every group can be checked from the operation screen. There are two ways to display “Recording status display”.
- Page 39 6-2 Common parameters In the common parameter settings, the size of the data display with a tag on the operation screen can be selected. You can also draw lines to marker text to the trend. Follow the steps below to move to this screen. [Operation]→[MENU settings]→[Display settings]→[Common parameters] Item Descriptions...
- Page 40 6-3 Scale division settings In the scale division settings, the division of the scale plate can be set as desired. Follow the steps below to move to this screen. [Operation]→[MENU settings]→[Display settings]→[Scale division settings] Item Descriptions Select the scale division method. Scale div Auto: Displays on automatically set scale.
- Page 41 Scale division is performed according to the settings. [Display e.g.] ("Major div" 6, "Minor div" 20) When using auto range switching (Set by PDF setting "Chart" of KR2D/ 3D), "Major div" is ignored (automatically fixed at every 100°C) and the scale and the ruler are drawn according to the "Minor div". [Display e.g.] (0-320°C range, "Major div"...
- Page 42 By using the PDF output function, list of numeric value data, and recording equivalent to the chart paper of CHINO analog recorder or hybrid recorder can be saved as a PDF file in the CF card. There are three ways to output.
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Page 43: Digital Printing
7-1 Digital printing Follow the steps below to move to this screen. [Operation]→[MENU settings]→[File settings] Touch PDF setting “Digital”. Perform settings for PDF digital printing. Details of setting items are described in the next section. Printing contents can be selected by touching the Print information setting. - Page 44 7-1-1 Setting contents of PDF digital printing Items Descriptions Auto Select whether to create a PDF digital printing file when the data file is update completed, from "ON" or "OFF". Initial value: OFF Page size Select a page size to output from "A4", "A3", and "Letter". Initial value: A4 Select a paper orientation to output from “Vertical”, and “Horizontal”.
- Page 45 Caution *25 If the recording cycle of data is less than the products of the “recording cycle” and the “sample count”, no data may be recorded. This is because the digital printing file is created with the start time which is a multiple of the product of the "recording cycle" and the "sample count"(=PDF digital printing interval).
- Page 46 7-2 Creating PDF chart In this section, only the custom chart specialized for this specification and the reverse scale setting on the chart are described. For details of PDF chart function, refer to KR2D00/ KR3D00 [General] Instruction Manual. Follow the steps below to move to this screen. [Operation]→[MENU settings]→[File settings] Touch PDF setting “Chart”.
- Page 47 Design of custom chart files can be done for a fee. Please contact your nearest CHINO’s sales office. Reverse scale, chart speed, and unit can be set to the standard chart optionally.
- Page 48 7-2-2 Reverse scale selection The scale range, unit, and tag are displayed for each channel. Select the channel to output to the chart as the reverse scale. Follow the steps below to move to this screen. [Operation]→[MENU settings]→[File settings]→PDF setting [Chart]→[Reverse scale selection (Common setting)] Items Descriptions...
- Page 49 7-3 How to output PDF digital printing from the internal memory and the external memory Follow the steps below to move to this screen. [DISPLAY]→[Information]→[Internal memory], [CF card], or [USB memory] Touch a data row to create a PDF digital printing file. Touch “Export PDF digital”...
- Page 50 (e.g. of PDF digital print output) (e.g. of PDF custom chart output) 50 / 60...
- Page 51 7-4 Common parameters By setting common parameters, a trend display according to the PDF chart can be displayed. Follow the steps below to move to this screen. [Operation]→[MENU settings]→[Display settings]→[Common parameters] Items Descriptions If "With" is selected, the scale plate linked to the auto range switch is Auto range switch displayed on the trend display.
- Page 52 ■Scale plate display switching judgment channel Follow the procedure below to set the scale plate display switching judgment channel. Touch [Operation]→[MENU settings]→[File settings]→PDF setting [Chart]→[PDF output setting] in order. Set [Auto range] to [Normal] or [Overlap]. Touch [Return] button to display [Chart] screen.
- Page 53 The scale plate display of the real-time trend switches based on the set measured value of channel 1. In the real-time trend and the historical trend, touching the scale area on the scale plate switches the range to the minimum and maximum in order. (It does not switch in the dual trend) Touching an area with a large scale switches to a large range, and touching an area with a small scale switches to a small range.
- Page 54 ■Reflecting handwritten content when output PDF chart By setting link chart speed ”On”, handwritten contents can be output at creating PDF chart as well. For chart speed setting, refer to “6-2-1 PDF output setting”. <e.g. of handwritten contents display> Handwritten contents on KR Handwritten contents reflected on the PDF chart Caution ・...
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Page 55: Batch Function
8 Batch function Batch function and display differ from those of standard device. Only parameters dedicated to this specification are described. 8-1 Batch recording settings You can hide the batch name. In addition, you can also prohibit batch changes during recording. Follow the steps below to move to this screen. - Page 56 The batches of all recording groups can be displayed on the "Recording status display" screen by setting common parameters. Follow the steps below to move to this screen. [Operation]→[MENU settings]→[Display settings]→[Common parameters] Items Descriptions The group display on the "Recording status display" screen can be switched.
- Page 57 8-2 Batch input delimiter (For barcode reader, barcode recipe specifications only) When entering scanned content as batch text on the "Recording status display" screen, you can use separator to enter multiple batch texts consecutively. For the batch input delimiter setting, the arrangement of parameters differs between the barcode reader specifications and the barcode recipe specifications.
- Page 58 Items Descriptions Select the separator character for batch text scanning from either "#" or ":". Initial value: "#". Batch input delimiter If the first three characters are separators ("###" or ":::"), it works with continuous input. When the setting is finished, touch the “Return” button to save the setting. When the recording status display group for common parameters is set to "All groups"...
- Page 59 If the first three characters of the barcode are the separators you have set, the batch text can be entered consecutively. （e.g.) If the batch input delimiter setting is "#" and "###AA#1234#BB#CC#DD#EE" are scanned Batch name Lot number 1234 Batch 1 Batch 2 Batch 3 Batch 4...
- Page 60 9 Barcode recipe information check (For barcode recipe specifications only) For reading barcode recipe information and writing barcode recipe file, some functions differ from those of the standard device. Barcode recipe settings are parameters exclusive to this specifications. Follow the steps below to move to this screen. [Operation]→[MENU settings]→[System settings]→[Barcode recipe settings] Items Descriptions...
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