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Qubic System QS-CH2 User Manual

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Summary of Contents for Qubic System QS-CH2

  • Page 2 The Motion Systems, manufacturer of Qubic System, would like to thank you for choos- ing the QS-CH2, an innovative product that helps you to develop highly reliable train- ing and entertainment solutions that reproduce key immersive elements, such as sur- face textures, acceleration, engine vibrations and vehicle dynamics for multiple types of land, air or sea vehicles.
  • Page 3 SUPPORT Our experts are ready to assist you: MotionSystems.eu/Support SEARCH OUR TUTORIALS Everything you wish to know is here: QubicSystem.com/Tutorials SUPPORTED GAMES Racing games and professional simulation software: QubicSystem.com/Supported-Games DISCORD YOU ASK, WE ANSWER Join our discord server to ask questions: QubicSystem.com/Discord...
  • Page 4 3.9 Software Installation ....... . 3.10 QS-CH2 software compatibility ......
  • Page 5 To reduce the risk of burns, fire, electrical shock, injury or me- chanical damage always TURN OFF THE POWER SUPPLY before plugging and unplugging the QS-CH2. Dangerous voltages level can be present in Power Cabinet for a few minutes after turning off the machine. WARNING DO NOT touch the actuators when the power is on.
  • Page 6 Use the QS-CH2 only for its intended purpose, according to instructions. Unplug the QS-CH2 from the power supply if it is not used for an extended period of time or when there is a need to perform hardware installation, maintenance, service or repair.
  • Page 7 Cables must not be stretched and should be kept in a way that prevents them from getting under actuator or any part that can crush or tear them. If you want to use the QS-CH2 in an unusual application, and you are not sure, that the desired setup is feasible, please contact, the distributor/reseller.
  • Page 8 QS-CH2 WARNING QS-CH2 will move automatically after turning it on in order to perform start up procedure. Stay in the safe distance from that movement and do not try to interrupt it. DO NOT interrupt or change the weight of payload mounted to the QS-CH2 during start-up calibration.
  • Page 9 PRODUCT DESCRIPTION QS-CH2 is 2DoF (Degree of Freedom) motion platform delivering SURGE and YAW move- ments. It is dedicated for car driving simulations and flying simulators. It utilizes two longitudinal linear motion actuators with dedicated a Power Cabinet under the floor to replicate longitudinal and lateral acceleration.
  • Page 10 QS-CH2 2.2. EXCURSIONS 2.3. DIMENSIONS...
  • Page 11 *Value of acceleration is limited for safety reasons. 2.5. POWER REQUIREMENTS Power Cabinet (QS-SB2) contains the power supply for connected actuators. If there is no certainty if fuses or entire electrical installation can handle QS-CH2, contact a qualified electrician. Breaker Converter specification...
  • Page 12 CH2. Screw both bolts with nuts gradually one by one using 17 mm socket wrench until the bracket is flush against the side of the device and platform is high enough to be transported. INFO Transportation wheels can be mounted to QS-CH2 with payload attached.
  • Page 13 INSTALLATION WARNING Use small amount of medium strength threadlocker on all mounting bolts. INFO Bolts tightening torque values: Bolt Size Torque DIN 912 M8 x 40 23 Nm DIN 912 M8 x 12 23 Nm DIN 7991 M8 x 20 22 Nm DIN 7380-1 M6 x 16...
  • Page 14 While the top cover is removed, ensure that the power switch on Power Cabinet is in the ON position (dash, instead of a circle). Once the switch is ON - the backlight is ON. After installing the cockpit on top of the QS-CH2 it will no longer be possible. INFO While the top cover is off - also ensure correct CFG switch setup.
  • Page 15 ALWAYS place car-stands under lifted cockpit as a safety measure. Remove all plastic feet from the actu- ator by unscrewing them counterclock- wise. Slide the Locking plates into the actua- tor rods and screw in QS-CH2’s actuator feet.
  • Page 16 In order to fit a custom motion actuators implemented cockpit - transverse adjustment will be needed. Use included adjustment plates to set the width of actuator feet. INFO To calculate if your cockpit will fit QS-CH2’s Actuator feet adjustment range: 2x 55.4mm + cockpit width = is it between 660.5mm and 750.5mm?
  • Page 17 Adaptability dimensions (both QS-210 and QS-220’s actuator rod axis to adapter edge measure 55.4 mm): Use adjustment plates to make the actuator feet wider or more narrow to accommodate for the custom cockpit. Mount the actuator feet on top of adjustment plates: In order to adjust the plates to your specific cockpit - slide the plates sideways within slotted hole limits.
  • Page 18 QS-CH2 3.5. CFG SWITCH CONFIGURATION CFG switches needs to be set to appropriate positions in accordance with actuator num- ber. Actuator number can be found on the actuator cable output side on the Power Cabinet. By default they are set accordingly to the connected actuator number.
  • Page 19 3.6. CONNECTING QS-CH2 INDEPENDENTLY WITH USER’S PC This section refers to 2DoF traction loss QS-CH2 platform used independently. CFG dip switch setting and connection diagram for 5DoF setup (4 vertical actuators + QS-CH2) are on page 16. INFO If you are running QS-CH2 independently: QS-MC6 set (including M10 controller, Motion Lock button and M-Bus terminator) is required.
  • Page 20 Motion Lock Switch to either one of the Power Cabinets. When connecting QS-CH2 with 3DoF set of QS-210/220 the CFG switches in the QS-CH2 must be set to actuator 5-6 setting (as shown on 14 in section 3.5).
  • Page 21 3.8. CONNECTING WITH A COMPATIBLE QS-CH1 MOTION PLATFORM INFO When connecting QS-CH2 with a 3DoF set of QS-210/220 the CFG switches in the QS-CH2 must be set to actuator 5-6 setting (as shown on 14 in section 3.5).
  • Page 22 3.9. SOFTWARE INSTALLATION INFO Note down the QS-CH2 serial number before installation as it is needed to access software download page. The SERIAL NUMBER can be found on the M10 identification label in the XXXXXX-XXXXXX- XXXXX-XXXXXX format. This serial number is also used for activation of FSMI (Force- SeatMI) and MT (Motion Theater) licenses - more information on page 25.
  • Page 23 If Qubic Manager has recognized the QS-CH2 correctly, the status of the machine visible in the lower left corner will change to Parked/Centered. WARNING If the device did not connect correctly: Go over the cable connections - compare the connections to the dia- gram again, look for loose plugs or damaged cords.
  • Page 24 QS-CH2 It is possible to solve them one by one or by pressing the Resolve All button. Firmware update may require additional confirmation in the dialogue box. Go to Tools and Diagnostics → Devices and select Configure.
  • Page 25 Choose the correct layout variant from the list (traction loss). For QS-CH2 set with traction loss control (QS-CH2): Choose the correct layout vari- ant from the list (4A T/S setup).
  • Page 26 QS-CH2 Platform dimensions for QS-CH2 are entered by default. In case of 5DoF platform (4A T/S) for dimensions between vertical actuators of QS-CH1 or QS-210/220 - fol- low instructions in the window or refer to User Manual of the specific QS-device (QubicSystem.com/User-Manuals).
  • Page 27 Close the configuration and return to the main application window. Choose the game and check profile details by clicking on the game tile. INFO Default profiles are integrated with the software and do not re- quire additional installation. List of supported games is available at: QubicSystem.com/Supported-games.
  • Page 28 QS-CH2 Activate a profile by clicking the Activate button. Launch the game by clicking the Run the game button. You can also adjust the settings during the game simulation by pressing ALT+TAB and switching between the applications - once the profile is active changes will...
  • Page 29 If you need the serial number to activate other software licenses such as Force- SeatMI or ForceSeatDI, it can be found in the QubicManager. After connecting the QS-CH2 go to Tools and Diagnostics → Devices. Serial number is visible under...
  • Page 30 QS-CH2 3.10. QS-CH2 SOFTWARE COMPATIBILITY Choose the software based on your primary motion platform family. Motion Platform Model Qubic ForceSeatPM Next Level Manager Racing® Platform Manager QS-BT1 QS-210 QS-220 QS-CH2 QS-S25 QS-S35 QS-V20 PS-6TM-XXX PS-6TL-XXX PS-3TM-XXX PS-2RM-XXX Next Level Racing® Motion V3 Next Level Racing®...
  • Page 31 CHECKING MOTION LOCK BUTTON At least once a month check if Motion Lock button is working correctly: Before anyone steps into the platform - turn on the QS-CH2. Push the red Motion Lock button. The machine should stop and not react to any signal.
  • Page 32 QS-CH2 4.2. GREASING THE SLIDER PADS If the QS-CH2 will start emitting squeaky noises during operation - the device is not broken but needs to be greased. In Platform diagnostics move the platform to maximum front position (surge slider). Spray some penetrating oil on the rear metal pads.
  • Page 33 Try different USB ports (also try bypassing the USB hub by a direct PC connection). If a problem occurred abruptly, it could be caused by a thermal protection. Turn off the QS-CH2, disconnect it from power outlets and wait at least 15 minutes to let it cool down. Try turning it on again later.
  • Page 34 It can be then analyzed to provide the best solution. WARNING The QS-CH2 and all interconnected Power Cabinets MUST BE be powered up when creating the snapshot.
  • Page 35 Select data that will be included in the snapshot. Scroll down, consent to the technical support terms and conditions and select Create & Show: The snapshot has been created, click the OK button - the folder with the snapshot ZIP file will open. Attach the snapshot ZIP file to your support request.
  • Page 36 We strongly recommend joining our discord channel, where our growing community is sharing amazing tips and ideas of how to set up, use and tune the Qubic System products. You can also send questions for our staff or get answers directly from the community.
  • Page 37 6.1. ADDING ADDITIONAL DEVICES TO THE MOTION LOCK CIRCUIT If there is necessity to stop other devices, apart from the QS-CH2, ML (Motion Lock) and additional user devices can be controlled by safety relay outputs. In the example application, the E-STOP button is connected to the external safety relay. When the E- STOP is triggered, the safety relay will activate the Motion Lock function, which will stop motion of the platform and additional devices.
  • Page 38 QS-CH2 Example application of single-channel safety relay that controls ML and additional devices: Example wiring diagram of application of one-channel safety relay with E-STOP button:...
  • Page 39 6.2. IMPLEMENTING THE WORKING ZONE PROTECTION To protect bystanders from accidental hit from moving parts of the platform, safety gate with opening sensor* can be connected to safety relay input for activating ML function. When the gate opens, the safety relay output activates the ML (Motion Lock) function and stops the motion of the platform.
  • Page 40 QS-CH2 6.3. INCREASING SAFETY LEVEL WARNING Modifications of the safety system, involving application of the power line con- tactors, shall be performed only by somebody competent. A competent person is a qualified and knowledgeable person, who because of their training and experi- ence has the knowledge required to apply those changes.
  • Page 41 6.3.2 ADDING POWER-CUT CIRCUIT WITH E-STOP BUTTON If specific SIL/PL rated level needs to be achieved, it might be necessary to install a power cut-off device. Two contactors connected in series and controlled by safety relay can be used to provide or cut-off power line to QS-SB2 power cabinets. When safety function on safety relay input is triggered, a safety relay will switch off the contactors, thus cutting-off the power to the platform.
  • Page 42 QS-CH2 Example wiring diagram of application of power line contactors and one-channel safety relay with E-STOP: INFO PE (protective grounding/earthing) connection is omitted for better transparency...
  • Page 43 6.3.3 IMPLEMENTING THE WORKING ZONE PROTECTION WITH POWER-CUT CIRCUIT In example application contactors connected in series provide power line to the QS-SB2 power cabinets. When safety function on safety relay input is triggered, a safety relay will switch off the power contactors, thus cutting-off the power to the platform. Example application of power line contactors with safety gate opening sensor: *Check your safety relay manual for list of applicable opening sensors INFO...
  • Page 44 QS-CH2 6.4. IMPLEMENTING NON-FACTORY MOTION LOCK SWITCH For non-factory Motion Lock plug setup, you must assemble plug and connectors as shown below: If you want to assemble custom Motion Lock switch or a button box setup (only Double Pole Single Throw switch compatible) using QubicSystem Motion Lock interlink cable,...
  • Page 45 QS-CH2 is shipped with wooden cases/cardboard boxes. If the packaging is no longer needed, it can be fully recycled. QS-CH2 is an advanced device and if stored or disposed of incorrectly it could harm the environment or/and other people. When the device is no longer in use it should be disposed in environmental safe manner in compliance with applicable local work and environmental protection regulations.
  • Page 46 (including, but not limited to, any damages caused directly or indirectly by any software, or by combining the QS-CH2 with any unsuit- able element or other elements not supplied or not approved by Motion Systems for this product).
  • Page 47 COPYRIGHT Qubic System is a trademark of Motion Systems. All rights reserved. All the contents in this user manual are the intellectual property of Motion Systems. No part of this manual, including the products and software described in it, shall be modified or translated into any language without the prior written permission of Motion Systems.