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Qubic System QS-BT1 User Manual

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Summary of Contents for Qubic System QS-BT1

  • Page 2 QS-BT1...

  • Page 3: Table Of Contents

    7 Software ......... . QS-BT1 software compatibility ......
  • Page 4 QS-BT1 9.3.2 Adding power-cut circuit with E-STOP button ... . . 9.3.3 Implementing the working zone protection with power-cut circuit Implementing non-factory Motion lock switch ....

  • Page 5: Introduction

    It is powered by the same technology as QS-220 and provides force feedback similar to that offered by direct-drive wheels. QS-BT1 gen- erates vibrations to simulate a running engine, tensions up with downshifts, upshifts, in corners, and finally - gives a strong pull when crashing.

  • Page 6: Essential Information

    Use the QS-BT1 only for its intended purpose, according to instructions. Unplug the QS-BT1 from the power supply if it is not used for an extended period of time or when there is a need to perform hardware installation, maintenance, service or repair.
  • Page 7 QS-BT1 if the ambient temperature is below 5°C (41°F) or above 40°C (104°F). DO NOT use the QS-BT1 if it has been damaged, or any component is broken or missing. Please contact technical support. DO NOT use attachments or replacement parts not recommended or approved by the manufacturer.

  • Page 8: Technical Details

    ONLY for entertain- ment and training purposes. WARNING It is forbidden to use the device in applications other than intended. 4.2. LIST OF COMPONENTS INFO The QS-BT1 package does not include seat belts; they need to be obtained sepa- rately.

  • Page 9: Operating And Storage Conditions

    Maximum altitude: 0 - 2000 m (6561 ft) Ensure a correct distance from QS-BT1’s cooling vents on the backside (min. 15 cm / 6 in.) and on the frontside (min. 3 cm / 1.18 in.), and for cable plugs underneath (min.
  • Page 10 QS-BT1 UNIVERSAL MOUNTING ADAPTER DIMENSIONS SEAT INSERTS DIMENSIONS BELT BUCKLE DIMENSIONS * ALL DIMENSIONS IN MILLIMETERS...

  • Page 11: Mounting Hole Dimensions

    QS-BT1’S WEIGHT The QS-BT1 unit’s weight is: 13 kg (28.66 lbs) [without cockpit mounting adapters]. MOUNTING HOLE DIMENSIONS The QS-BT1’s mounting bolts insertion depth CANNOT exceed 20 mm and CANNOT less than 15 mm. INCLUDED CABLES LENGHTS Power supply’s integrated cable - 1.9 m (75 in) Power cord for power supply - 1.8 m (71 in)

  • Page 12: Power Supply Specification

    QS-BT1 4.5. POWER SUPPLY SPECIFICATION QS-BT1 requires 120/230 VAC 50-60 Hz single phase power source with neutral and pro- tective earth connection. WARNING The power supply for QS-BT1 includes an electric cord with an equipment- grounding conductor and a grounding plug. The plug must be plugged into a matching socket that is correctly installed and grounded in accordance with ap- propriate local codes and ordinances.

  • Page 13: Noise Emission

    4.7. NOISE EMISSION The QS-BT1 was checked for noise level emission. Noise level during normal work con- ditions is not over 50 dB. Measurements method complies with ISO 11202 standard. Four measuring positions as shown on the picture are placed 160 cm from the floor level and 100 cm from the edge of the device.

  • Page 14: Setup And Installation

    QS-BT1 SETUP AND INSTALLATION 5.1. ATTACHING TO THE ALUMINUM BASED COCKPIT PROFILE If you have a custom cockpit based on aluminum profiles, QS-BT1 must be mounted using universal mounting adapters. Assembly parts included with QS-BT1: Qty. Part description Universal mounting adapter...
  • Page 15 Seat belts must always be tightened in order for QS-BT1 to work correctly. INFO Before installing the QS-BT1 to a cockpit - write down Serial Number which is located on the underside of the device. Refer to section 7.2 on page 43 for details.
  • Page 16 QS-BT1 Attach the QS-BT1 to the mounting brackets. Align and adjust the position of the belt tensioner. It should rest flat against the bracket. Tighten all eight bolts down (25 Nm [18.5 ft-lbs] of torque applies for bolts with an 8.8 metric grade).

  • Page 17: Attaching To Qs-Ch1

    5.2. ATTACHING TO QS-CH1 The QS-BT1 should be attached to QS-CH1 using two mounting brackets (not included - can be purchased separately from our retailers). Assembly parts included with QS-BT1: Qty. Part description Mounting bracket Bolt M8 x 16 (DIN 933)
  • Page 18 QS-BT1 INFO Before installing the QS-BT1 to a cockpit - write down Serial Number which is located on the underside of the device. Refer to section 7.2 on page 43 for details. Serial Number is also available on the side of packaging box.

  • Page 19: Attaching To Qs-V20

    5.3. ATTACHING TO QS-V20 The QS-BT1 should be attached to QS-V20 using a mounting bracket (not included - can be purchased separately from our retailers). Assembly parts included with QS-BT1: Qty. Part description Mounting bracket Bolt M8 x 25 (DIN 912)
  • Page 20 QS-BT1 INFO Before installing the QS-BT1 to a cockpit - write down Serial Number which is located on the underside of the device. Refer to section 7.2 on page 43 for details. Serial Number is also available on the side of packaging box.
  • Page 21 Rest the bracket flat on the QS-V20 frame and put through back mounting bolts from the top. Screw on eye-ring nuts on the front bolts put through from the bottom. Screw nuts on the back bolts from underneath. Torque down all four bolts to 25 Nm (18.5 ft-lbs) of torque while holding two nuts from underneath with a flat wrench and eye-rings from the top.
  • Page 22 QS-BT1 Rest the QS-BT1 flat against the bracket and screw in the bolts by hand. Then torque down all four bolts to 25 Nm (18.5 ft-lbs) of torque. OPTIONAL - mount the logo plate back on - use a rivet gun with 4.8 mm x 10 mm...

  • Page 23: Attaching To Qs-S25

    5.4. ATTACHING TO QS-S25 The QS-BT1 should be attached to the QS-S25 using a mounting bracket (not included - can be purchased separately from our retailers). Assembly parts: Qty. Part description Mounting bracket Bolt M8 x 35 (DIN 912) Nut M8 (DIN 985)
  • Page 24 QS-BT1 Attach the QS-BT1 bracket to the back of QS-S25 frame. Rest the bracket flat on the QS-S25 frame and put through mounting bolts. Screw in the nuts on the bolts from underneath. Torque down all four bolts to 25 Nm (18.5 ft-lbs) of torque while holding the nuts from underneath with a flat wrench.

  • Page 25: Attaching To Next Level Racing Motion Platform V3

    Adding QS-BT1 reduces maximum user weight for NLR Motion Platform V3 down to 115 kg (253 lbs). The QS-BT1 should be attached to NLR Motion Platform V3 using two mounting brackets (not included - can be purchased separately from our retailers).
  • Page 26 QS-BT1 INFO Before installing the QS-BT1 to a cockpit - write down Serial Number which is located on the underside of the device. Refer to section 7.2 on page 43 for details. Serial Number is also available on the side of packaging box.
  • Page 27 Tighten M8x25 bolts to 25 Nm (18.5 ft-lbs) and M8x55 bolts to 20 Nm (14.7 ft-lbs) of torque while holding the nuts with a flat wrench. Rest the QS-BT1 flat against the brackets and screw in the bolts. Torque down all four bolts to 25 Nm (18.5 ft-lbs) of torque.

  • Page 28: Connecting Belts

    INFO Attaching harness to the platform (with snap-hooks or a shackle) is highly recommended. The QS-BT1 should only work as a belt tensioner, not a belt’s hooking point. First - attach the harness to a cockpit and adjust it for the user (section 5.7.1 on page 34), second - attach tensioner buckles to the harness.
  • Page 29 QS-CH1 Mount eye-ring nuts to the QS-BT1’s mounting bracket (hardware not included). Then attach the seat belt’s snap hooks to the eye-ring nuts. QS-V20 Attach the seat belt’s snap hooks to the eye-ring nuts. Eye-ring nuts are equipped from factory.
  • Page 30 Attach the seat belt’s snap hooks to the eye-ring nuts. Eye-ring nuts are equipped from factory. Next Level Racing Motion Platform V3 Mount eye-ring nuts to the QS-BT1’s mounting bracket (hardware not included). Then attach the seat belt’s snap hooks to the eye-ring nuts.

  • Page 31: Attaching Tensioner Buckles To The Harness

    5.6.2 ATTACHING TENSIONER BUCKLES TO THE HARNESS QS-BT1’s Tensioner Buckles should be mounted to your seat belts (harness) using in- cluded Belt buckles and fasteners. Use seat inserts for the holes in your racing seat. Assembly parts included with QS-BT1: Qty.
  • Page 32 The QS-BT1 comes from factory with the belts fully extended. Preferably - QS-BT1’s Tensioner Buckles should be mounted on the same level and evenly in relation to each other - parallel to the QS-BT1’s main unit. If necessary maximum angle of belt’s inclination is 83°.

  • Page 33: Installation

    Installation: Run your seat belt through the belt buckle and mount it with QS-BT1’s tensioner buckle. Start from screwing in top bolts, then proceed to the ones below. Ensure they are perpendicular to the belt. Belts should not have too much slack initially - before screwing the bolts down ensure proper tightening of the belts.
  • Page 34 MUST BE mounted to a position that is moving along with the seat. In order for QS-BT1 to work correctly it is recommended that it always is mounted directly to a cockpit and not separately. Excess seat belt should be rolled and attached permanently to rest of the harness.
  • Page 35 Check if the seat inserts fit your r ace seat’s shoulder harness slots. If so, apply self adhesive velcro strips (included) inside seat inserts and harness slots. Attach seat insert inside race seat’s shoulder harness slots. Inserts are identical and will fit interchangeably.

  • Page 36: Seat Belt Settings

    QS-BT1 5.7. SEAT BELT SETTINGS 5.7.1 SEAT BELT SETUP For your comfort and the best simulation experience, the seat belt must be set up cor- rectly (seat belt not included). Correct seat belt tension can be determined by placing your hands underneath the belts.

  • Page 37: Vehicle Vs. Flight Simulations Setup

    5.7.2 VEHICLE VS. FLIGHT SIMULATIONS SETUP INFO To have the most immersive experience in vehicle or flight simulations you need a compatible seat with specific seat belt slots height. In vehicle simulations you should have In flight simulations you should have horizontal pulling force instead of downward pulling force...

  • Page 38: Cable Connections

    BASIC CONNECTION DIAGRAMS WARNING The power supply must be switched off when connecting to the power socket. WARNING If QS-BT1 works with no Motion Lock feature, then Motion Lock jumper MUST be plugged in, as shown in the illustration below.

  • Page 39: Motion Lock Connection Diagrams

    It is recommended that you install a Motion Lock button within arm’s reach of the user. It is possible to run QS-BT1 device individually with a dedicated Motion Lock button. It is not included and can be purchased separately as an accessory from our retailers.
  • Page 40 QS-BT1 Seat belt tensioner (QS-BT1) with two power cabinets (QS-210/220) and a direct drive steering wheel (QS-DD-20). Seat belt tensioner (QS-BT1) with a direct drive steering wheel (QS-DD-20), motion platform (QS-CH2) and two power cabinets (QS-210/220). Seat belt tensioner (QS-BT1) with a direct drive steering wheel (QS-DD-20).
  • Page 41 Seat belt tensioner (QS-BT1) with a motion platform (QS-CH2) and two power cabinets (QS-210/220). Seat belt tensioner (QS-BT1) with one power cabinet (QS-210/220). Seat belt tensioner (QS-BT1) with Motion Lock only.

  • Page 42: Post-Assembly Check List

    QS-BT1 5.9. POST-ASSEMBLY CHECK LIST After successfully connecting the QS-BT1 to the power, PC and installation to the plat- form - check if everything is ready to operate:...

  • Page 43: Operation

    INFO For connecting and setting up the QS-BT1, see section 5.8 at page 36. 1. After turning on the QS-BT1, red light scanning effect at the led bar begins. The device is in standby mode. 2. Launch QubicManager software (QS devices need QubicManager software to op- erate in background).

  • Page 44: Software

    INFO This section refers to the QubicManager, which is the default Qubic Systems software. If you already own another Qubic System device, the QS-BT1 will be automatically added to your device list in the QubicManager after con- necting and powering up.

  • Page 45: Download And Installation

    DOWNLOAD AND INSTALLATION INFO The QS-BT1 is compatible with Qubic Manager, MotionSystems ForceSeatPM and Next Level Racing’s Platform Manager. If you already have software installed, no changes are necessary - device will be automatically added to device list, and all steps from this section should be skipped (ensure that your software version is up to date).
  • Page 46 Turn on the device by switching on the power switch button on the power supply unit. If QubicManager has recognized the QS-BT1 correctly, the status of the device will change to Connected. Device status is visible in the lower left corner.

  • Page 47: Adjustments

    Check the Action Center on the right side panel for a list of actions that require attention. It is possible to solve them one by one or by pressing the Resolve All button. Firmware updates may require additional confirmation in the dialogue box.
  • Page 48 QS-BT1 In the profile window select "Seat Belt Tensioner" and then adjust the settings to your own preferences using sliders in the profile window. Changes can be made "on the fly" without quitting or restarting the simulation application.

  • Page 49: Troubleshooting

    TROUBLESHOOTING WARNING DO NOT attempt to do any repairs by yourself. It is dangerous and will result in loss of warranty! All repairs should be consulted with technical support and performed by a qualified technician. Before contacting technical support, try this: Check the Action Center in QubicManager.
  • Page 50 Try different USB ports in your PC. If a problem occurs abruptly, it could be caused by thermal protection. Turn off QS-BT1, disconnect it from power outlets and wait at least 15 minutes to let it cool down. In case of any unclear electrical issues or strange behavior, contact technical sup- port.

  • Page 51: Creating A Snapshot

    It can be then analyzed to provide the best solution. WARNING The QS-BT1 and all interconnected Power Cabinets MUST BE be powered up when creating the snapshot.
  • Page 52 QS-BT1 Open the Snapshot window: Select the data that will be included in the snapshot. Scroll down, consent to the technical support terms and conditions and select Create & Show.

  • Page 53: Discord Channel

    We strongly recommend joining our discord channel, where our growing community is sharing amazing tips and ideas of how to set up, use and tune the Qubic System products. You can also send questions for technical support or get answers directly from the community.

  • Page 54: Advanced Applications

    9.1. ADDING ADDITIONAL DEVICES TO THE MOTION LOCK CIRCUIT If there is necessity to stop other devices, apart from the QS-BT1, ML (Motion Lock) and additional user devices can be controlled by safety relay outputs. In the example application, the E-STOP button is connected to the external safety relay. When the E- STOP is triggered, the safety relay will activate the Motion Lock function, which will stop motion of the platform and additional devices.
  • Page 55 Example application of single-channel safety relay that controls ML and additional devices : Example wiring diagram of application of one-channel safety relay with E-STOP button:...

  • Page 56: Implementing The Working Zone Protection

    QS-BT1 9.2. IMPLEMENTING THE WORKING ZONE PROTECTION For protection against accidental hit from moving parts of the platform, safety gate with opening sensor* can be connected to safety relay input for activating ML function. When the gate is opened, the safety relay output activates the ML (Motion Lock) function and stops the motions of the platform.

  • Page 57: Increasing Safety Level

    9.3. INCREASING SAFETY LEVEL WARNING Modifications of the safety system, involving application of the power line con- tactors, shall be performed only by a competent person. A competent person is a qualified and knowledgeable person, who because of their training, experi- ence has the knowledge required to apply those changes.

  • Page 58: Adding Power-Cut Circuit With E-Stop Button

    QS-BT1 9.3.2 ADDING POWER-CUT CIRCUIT WITH E-STOP BUTTON If specific SIL/PL rated level needs to be achieved, it might be necessary to install a power cut-off device. Two contactors connected in series and controlled by safety relay can be used to provide or cut-off power line to QS-SB2 power cabinets. When safety function on safety relay input is triggered, a safety relay will switch off the contactors, thus cutting-off the power to the platform.
  • Page 59 Example wiring diagram of application of power line contactors and one-channel safety relay with E-STOP INFO PE (protective grounding/earthing) connection is omitted for better transparency...

  • Page 60: Implementing The Working Zone Protection With Power-Cut Circuit

    QS-BT1 9.3.3 IMPLEMENTING THE WORKING ZONE PROTECTION WITH POWER-CUT CIRCUIT In example application contactors connected in series provide power line to the QS-SB2 power cabinets. When safety function on safety relay input is triggered, a safety relay will switch off the power contactors, thus cutting-off the power to the platform.

  • Page 61: Implementing Non-Factory Motion Lock Switch

    9.4. IMPLEMENTING NON-FACTORY MOTION LOCK SWITCH If you want to assemble custom motion lock switch or a button box setup (only Double Pole Single Throw switch compatible) using QubicSystem Motion Lock interlink cable, follow the diagrams below: For non-factory Motion Lock plug setup, you must assemble plug and connectors as shown below:...

  • Page 62: Conformity Information

    QS-BT1 is an advanced device and if stored or disposed of incorrectly, it could harm the environment or/and other people. Please contact your local authorities for information regarding the nearest collection point.

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