Zeiss OPMI pico Installation Instructions Manual
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Zeiss OPMI pico Installation Instructions Manual

Zeiss OPMI pico Installation Instructions Manual

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OPMI® pico
on S100 Suspension System
Installation Instructions
Installation Instructions
Confidential and Proprietary
SM-30-0030-A01
Version 09, 2013-01-25
Order No. 1520-654

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Summary of Contents for Zeiss OPMI pico

  • Page 1 OPMI® pico on S100 Suspension System Installation Instructions Installation Instructions Confidential and Proprietary SM-30-0030-A01 Version 09, 2013-01-25 Order No. 1520-654...
  • Page 2 OPMI® pico Installation Instructions SM-30-0030-A01 Confidential and Proprietary Order No. 1520-654 2 / 29 Version 09, 2013-01-25...

  • Page 3: Table Of Contents

    OPMI® pico Contents 1 Contents ........................3 2 Update information....................4 3 General information ....................5 Special tools and supplies ................... 5 4 Additional documentation ..................5 5 Abbreviations ......................5 6 OPMI® pico on S100 floor stand ................6 Preparations .......................

  • Page 4: Update Information

    OPMI® pico Update information Version Comments 30.03.2000 03.07.2000 27.11.2000 27.08.2001 2006-05-16 - New illumination (Superlux 180) added 2007-09-12 - Screw length corrected 2007-10-09 - Installation of Digital CCU in new PSU added, page 18 2007-11-23 - Xenon PSU with ferrite core added, page 10 2013-01-25 - LED added, page 11, 16, 20 Installation Instructions...

  • Page 5: General Information

    OPMI® pico General information Special tools and supplies  C-clip pliers A 2 INR 0097-424  True RMS voltmeter INR 0115-026  8 mm hex key INR 0015-252 (included in delivery package)  Spring balance, 60 kp INR 0422-145  Set of angled hex keys, 1.5-8mm INR 0119-721 ...

  • Page 6: Opmi® Pico On S100 Floor Stand

    OPMI® pico OPMI® pico on S100 floor stand Preparations The OPMI® pico with the S100 floor stand is delivered in two boxes mounted on two pallets. One of the pallets carries the stand base (weight approx. 40kg). The other pallet carries a box containing the following components: ...

  • Page 7: Preparing And Mounting The Stand Arm

    OPMI® pico Preparing and mounting the stand arm Note The stand arm (suspension arm and swivel arm) comes with the light guide and the video cable (if ordered) already installed. 1) Remove two locking screws (1) and covers (2) from the swivel arm. Fig.

  • Page 8: Final Assembly Of The Suspension System Arm

    OPMI® pico Final assembly of the suspension system arm Halogen lamp housing 1) Remove the dummy cover or camera control unit (1) (disconnect the plug). 2) Pull two cables (2) through opening (3). 3) Insert the illumination module in the groove of the mounting plate installed on the stand arm and lock it in position by tightening four screws M 6 x 12 DIN 912-12.9 (4).

  • Page 9: Xenon Lamp Housing

    OPMI® pico Xenon lamp housing 1) Insert the new lamp housing into the slot and secure it with four screws M 6 x 12 DIN 912-12.9 (1). Note Apply screw sealant KL 44 to the threads of the screws. Fig. 6: Insert the Xenon lamp housing 2) Cables (2) must be inserted from behind (3) through the hole in the lamp housing.
  • Page 10 OPMI® pico 4) Secure the two cables of the potentiometer and inclination switch in the indicated position (1) using cable ties. 5) Make sure that the shielding of the cables is in reliable contact with the housing. 6) Insert the wires of the two cables in ferrite core (2) and close it.

  • Page 11: Led Lamp Housing

    OPMI® pico LED lamp housing 1) Insert the new lamp housing into the slot and secure it with four screws M6x12 DIN 912 (1). Note Apply screw sealant KL 44 to the threads of the screws. Fig. 10: Insert the LED lamp housing 2) To facilitate installation, unscrew the housing by undoing four screws M4x40 ISO 14583 (2) and removing the side cover.
  • Page 12 OPMI® pico 6) Attach the two cables with two cable ties (1). 7) Connect the 2-pin cable of the inclination switch to X14 (2) and the 3-pin cable of the potentiometer to X1 (3). 8) Attach the mounting bracket, the case lid and the housing cover.

  • Page 13: Installing The Microscope

    OPMI® pico Installing the microscope 1) Remove securing screw (1) from the microscope shaft. Slightly lubricate the shaft. 2) If provided, attach the 120° coupling to the shaft (to do this, undo locking screw (2) and the securing screw on the opposite side, then retighten them) and firmly screw in securing screw (1).
  • Page 14 OPMI® pico 13) Properly route the light guide, cables and video cable (if provided), form excess cable into loops, and secure them with cable ties. Note Make sure to route the light guide without tensioning and twisting it! Fig. 17: Route the light guide, secure with cable ties 14) Re-attach covers (2) and locking screws (1).

  • Page 15: Start-Up

    OPMI® pico Start-up Halogen lamp housing Line voltage ranges: Line voltage setting 115V  line voltage range 100V to 125V, T6.3A fuses (slo-blow) Line voltage setting 230V  line voltage range 220V to 240V, T3.15A fuses (slo-blow) 1) Check the line voltage set at the system's power inlet (1).

  • Page 16: Led Lamp Housing

    OPMI® pico LED lamp housing 1) Adjusting the line voltage is not necessary. 2) Plug the power cord into the power inlet and secure it in position using the strain relief clamp mounted near it. 3) Plug the power cord into a wall socket with a properly connected protective earth contact.

  • Page 17: Setting The Inclination Switch

    OPMI® pico Setting the inclination switch 1) Remove clamping screw (1) and cover (2). 2) Loosen screws (3) and adjust the switching cam in such a way that the inclination switch switches on the OPMI® illumination at the required tilt position of the suspension arm, or loosen screws (4) and adjust the microswitch.

  • Page 18: Installing The Ccu

    OPMI® pico Installing the CCU 10.1 Halogen lamp housing Standard video module 1) Connect the CCU supply cable to X2 (1) on the 5V 400 mA PCB (1312-817). 2) Secure the cable using clamp (2). Note The shield of the cables must be under the clamp.

  • Page 19: Xenon Psu

    OPMI® pico 10.2 Xenon lamp housing Standard video module 1) Connect the CCU supply cable to X2 (1) on the interface PCB (304977-9300-000). 2) Secure the cable in such a way that its shield is in contact with housing (2). Route the cable away to the left.

  • Page 20: Led Psu

    OPMI® pico 10.3 LED lamp housing 1) Attach CCU with two screws (1). 2) Remove case lid (2). 3) Loosen two screws M3x6 ISO 10644 (3) and remove mounting bracket. Fig. 31: Remove CCU 4) Attach CCU cable on mounting bracket (4). Fig.
  • Page 21 OPMI® pico Caution 6) When installing a HD-Recording CCU the PE cable (1) must be connected to the CCU. 7) Cut the cable tie (2). Fig. 34: Cut the cable tie 8) Connect the PE cable to the connecting tab on the CCU (3).

  • Page 22: Making The Connections

    OPMI® pico 10.4 Making the connections 1) Insert the light guide. 2) Connect the system cable to the CCU and screw it down, then insert the front connector into OPMI® pico. 3) Connect a monitor via a Y/C cable and switch on the monitor. 4) Plug the power cable into the PSU and wall outlet and switch on the suspension system.

  • Page 23: Opmi® Pico On S100 Wall Mount

    OPMI® pico OPMI® pico on S100 wall mount 11.1 Preparations The OPMI® pico with the S100 wall mount is delivered in one box mounted on a pallet. Contents:  Wall mount arm  Wall bracket  Illumination module with camera control unit (if ordered), packed in a separate box ...

  • Page 24: Preparing And Mounting The Arm

    OPMI® pico 11.3 Preparing and mounting the arm Note The arm (suspension and swivel arms) comes with the light guide and the video cable (if ordered) already installed. 1) Remove two locking screws (1) and covers (2) from the swivel arm. Fig.
  • Page 25 OPMI® pico 4) Screw the two stop screws M5x6 DIN 6912 through the two opposite mounting holes (1) in the swivel shaft. 5) Route the connecting cable with its open end through the swivel arm shaft from below. Let it protrude approx.

  • Page 26: Opmi® Pico On S100 Ceiling Mount

    OPMI® pico OPMI® pico on S100 ceiling mount 12.1 Preparations The OPMI® pico with the S100 ceiling mount is delivered in one box mounted on a pallet. Contents:  -Ceiling mount arm  -Ceiling flange  -Column  -Illumination module and camera control unit (if ordered), packed in a separate box ...

  • Page 27: Mounting The Ceiling Flange

    OPMI® pico 12.2 Mounting the ceiling flange Note It is the customer's responsibility to ensure that the ceiling at the site of installation is prepared in accordance with the instructions and specifications given in the planning manual. In addition, a power outlet installed in compliance with the applicable regulations must be provided in the immediate vicinity of the ceiling flange.

  • Page 28: Preparing And Mounting The Arm

    OPMI® pico 12.3 Preparing and mounting the arm Note The ceiling mount arm (suspension and swivel arms) comes with the light guide and the video cable (if ordered) already installed. 1) Remove two locking screws (1) and covers (2) from the swivel arm. Fig.
  • Page 29 OPMI® pico 4) Insert the M 5 x 6 DIN 912 stop screw through mounting hole (1)and screw it to the swivel shaft. 5) Mount the outer tube (3) by screwing in countersunk screw (2). Fig. 46: Route the cables 6) Connect the line power cable to the terminal and grounding screw of the ceiling flange.

This manual is also suitable for:

S100

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