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Summary of Contents for Alpha-InnoTec HYBROX 11
- Page 1 OPERATING MANUAL HYBROX 11 HYBROX 16 83026300aUK Air/Water heat pumps Outdoor installation www.alpha-innotec.com...
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Page 2: Table Of Contents
....12 Hydraulic integrations ........51 Condensate drain ........12 Hybrox 11 / Hybrox 16 with hydraulic tower ..51 Connection to the heating circuit .... 13 Hybrox 11 / Hybrox 16 with hydraulic module .. 52 Pressure safety ........14... -
Page 3: About This Operation Manual
About this operation manual Symbol Meaning Safety‑relevant information. This operation manual is an integral part of the unit. Warning of physical injuries. Danger of fatal injury due to ► Before working on or with the unit, always read electric current. the operation manual carefully and follow it for all DANGER Indicates an imminent danger re‑... -
Page 4: Contact
1.4 Contact All procedural instructions in this operating manual are intended excusively for qualified and skilled per‑ Addresses for purchasing accessories, for service sonnel. cases or for answers to questions about the unit and Only qualified and skilled personnel are able to carry this operating manual can be found on the internet and out the work on the unit safety and correctly. -
Page 5: Disposal
2.5 Disposal Existing earthing connections within housings or on mounting plates must not be altered. If this should nev‑ ertheless be necessary in the course of repair or as‑ Environmentally hazardous substances sembly work: Improper disposal of environmentally hazardous sub‑ ►... -
Page 6: Description
Description Improper action Requirements for minimum scale and corrosion dam‑ age in hot water heating systems: 3.1 Condition on delivery ● Professional planning and commissioning ● Closed system with regard to corrosion ● Integration of an adequately dimensioned pres‑ sure maintenance ●... -
Page 7: Functionally Necessary Accessories
3.5 Function Nameplate The nameplate is attached at the following position on Liquid refrigerant is evaporated (evaporator). The en‑ the unit ergy for this process is ambient heat coming from the outside air. The gaseous refrigerant is compressed ● on the rear and inside of the unit (compressor), which increases the pressure and thus It contains the following information at the very top: also the temperature. -
Page 8: Operation And Care
Operation and care Delivery, storage, transport and installation NOTE The unit is operated via the control panel IMPORTANT of the heating and heat pump controller Damage to the housing and the unit components due ( Operation manual for the heating and to heavy objects. -
Page 9: Unpacking And Transport
5.3 Unpacking and transport Unpacking Remove plastic films. Make sure that you do not Notes on safe transport damage the unit when doing this. The unit is heavy ( “Condensate line”, page 49). Remove the transport lock ➀, which is attached There is a risk of injuries or material damage if the unit to one of the front and one of the rear adjustable falls down or overturns. -
Page 10: Installation
5.4 Installation The surface is suitable for installation of the unit: ● The foundation is level, solid and horizontal CAUTION ● The foundation has no structure‑borne sound In the air outlet area the air temperature is contact with the building approx. -
Page 11: Opening And Closing The Unit
NOTE When using the wall duct WDF, make sure the wall clearance is correct. A corresponding opening must be provided in the buildign wall for the wall duct WDF or an opening must be provided in order to insert the Ø125 mm waste water pipe (= wall duct accessory). -
Page 12: Installation Of Hydraulic System
► Connect the condensate pipe (wall duct accesso‑ NOTE ry) to the condensate pipe nozzle. Remove the maintenance door if necessary. “Wall duct installation instruction” The condensate pipe must not be inserted into the ground on its own, it must first be inserted into a sec‑ ond pipe that is suitable for installation in the ground (such as a waste water pipe). -
Page 13: Connection To The Heating Circuit
6.2 Connection to the heating circuit If no wall duct is used, route the fixed piping of the heating circuit outdoors below the frost line. Insert the vent at the highest point of the heating IMPORTANT circuit. Avoid open heating systems and / or heating systems Attach the enclosed sealing plate ➀... -
Page 14: Pressure Safety
Electrical installation 4.2. Screw the vibration decouplings onto the two pipes in the wall duct or hydraulic connection line. Connect the heating water inlet (return) ④ first, Establishing the electrical then the heating water outlet (flow) ⑤. connections Example: hydraulic connection line IMPORTANT Irreparable damage to the compressor due to wrong ro‑... - Page 15 ► Mount the sockets Ⓑ towards the heat pump, 3.2. Strip the load cable 55 mm. the plugs Ⓢ towards the hydraulic unit or the 55 mm wall‑mounted controller. 3.3. Shorten the live wires so that the PE conductor has a lead of 8 mm. 8 mm 3.4.
- Page 16 3.5.2. Insert the twisted wire of the neutral conductor 3.9. Lock the top part of the strain relief housing firmly as far as it will go into the neutral conductor plug onto the bottom part. pin. 3.10. Screw the strain relief screw tight. 3.5.3.
- Page 17 4.3. Push the shielding braid back 10 mm over the 4.7.3. Pull the operating tool or screwdriver out of the sheath. connection lock pin to lock the connection. 4.7.4. Insert the three other wires in the same way into 4.4. Pull back the shielding foil up to the shielding braid the corresponding pins.
- Page 18 5.3. Snap the upper part of the housing ⑨ fully onto 6.4. Mount the side facade and the cover of the unit. the lower part. Guide the load and bus cable in cable conduits from the heat pump up to the building feed‑ Connect the wired sockets of the load cable and through, and from there to the electrical switch the bus cable to the unit.
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Page 19: Flushing, Filling And Venting
Flushing, filling and venting 8.2 Flushing, filling and venting the heating circuit 8.1 Heating water quality The outlet pipe of the safety valve is connected. ► Ensure that the response pressure of the safety NOTE valve is not exceeded. For detailed information refer, among other things, to the VDI Guidelines 2035 “Vermei‑... -
Page 20: Overflow Valve
10 Overflow valve The “Set bypass valve” menu item is set by default to “No”. The overflow valve adjustment function is deac‑ tivated. NOTE ● The UWP control signal is the indication of the currently required pump capacity in % ●... -
Page 21: Commissioning
11 Commissioning 12 Maintenance CAUTION NOTE Prior to commissioning the unit, the facing We recommend that you conclude a mainte‑ panels must be closed and the fan protec- nance agreement with your specialist heat‑ tion grille must be mounted. ing company. The relevant planning and design data of the system ... -
Page 22: Maintenance As Required
12.3 Maintenance as required ► Check and clean the components of the heating circuit, e.g. valves, diaphragm expansion vessels, circulation pumps, filters, dirt traps. ► Always regularly control for unimpeded air in‑ feed accordingly. Constrictions or even blockages which, for example occur 90°... -
Page 23: Annual Maintenance
12.5 Annual maintenance ► Determine the quality of the heating water by anal‑ ysis. In the event of deviations from the specifica‑ tions, take suitable measures without delay. ► Check all installed dirt traps for dirt and clean them if necessary. ►... -
Page 24: Technical Data / Scope Of Supply
Technical data / scope of supply Performance data Hybrox 16 Heating capacity | COP for A10/W35 acc. to DIN EN 14511-x Partial load operation kW | COP 5.61 | 5.90 for A7/W35 acc. to DIN EN 14511-x Partial load operation kW | COP 6.13 | 5.55 for A7/W55 acc. -
Page 25: Performance Curves
Hybrox 11 Heating mode Performance curves Keys: Keys: UK823xxx UK823xxx “” “” Volume flow heating water Volume flow heating water Temp” Temp” Temperature heating water Temperature heating water Temp„ Temp„ Temperature heat source Temperature heat source Qh min/max Qh min/max... -
Page 26: Hybrox 11 Cooling Mode
Performance curves Hybrox 11 Cooling mode Keys: Keys: UK823xxx UK823xxx “© “© Volume flow cooling water Volume flow cooling water Temp© Temp© Temperature cooling water Temperature cooling water Temp¤ Temp¤ Temperature heat sink Temperature heat sink Q0 min/max Q0 min/max... -
Page 27: Hybrox 16 Heating Mode
Hybrox 16 Heating mode Performance curves Qh min/max [kW] Pel min/max [kW] 35°C 35°C 55°C 55°C 75°C 75°C -25 -20 -15 -10 Temp„ [°C] Temp„ [°C] ∆pmax [bar] “ ” [m³/h] Temp„ [°C] Keys: Keys: UK823344 UK823344 “” “” Volume flow heating water Volume flow heating water Temp”... -
Page 28: Hybrox 16 Cooling Mode
Performance curves Hybrox 16 Cooling mode Q0 min/max [kW] Pel min/max [kW] 18°C 18°C 7 °C 7 °C Temp [°C] Temp [°C] ∆pmax [bar] WR, HV, HSV nur WR “ [m³/h] Temp [°C] Keys: Keys: UK823344 UK823344 “© “© Volume flow cooling water Volume flow cooling water Temp©... -
Page 29: Dimensional Drawings 1/2
Hybrox 11 / Hybrox 16 Dimensional drawings 1/2 819550-1b G5/4" G5/4" Hybrox 11 170 kg Hybrox 16 189 kg Subject to technical amendments without prior notice | 83026300aUK | ait-deutschland GmbH... - Page 30 Dimensional drawings 2/2 Hybrox 11 / Hybrox 16 819550-3b 1330 G5/4" DN 40 G5/4" 11 kW 170 kg 16 kW 189 kg Subject to technical amendments without prior notice | 83026300aUK | ait-deutschland GmbH...
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Page 31: Installation Plans
Installation on floor bracket Hybrox 11 / Hybrox 16 with wall duct 1/4 819553-1b >3330 >1000 1330 TV BKS-L BKS-L VV BKS-L Subject to technical amendments without prior notice | 83026300aUK | ait-deutschland GmbH... - Page 32 Hybrox 11 / Hybrox 16 Installation on floor bracket with wall duct 2/4 819553-2b 1430 1330 >1000 1500 >3330 Subject to technical amendments without prior notice | 83026300aUK | ait-deutschland GmbH...
- Page 33 Installation on floor bracket Hybrox 11 / Hybrox 16 with wall duct 3/4 819553-3b >1000 BKS-L BKS-L BKS-L Subject to technical amendments without prior notice | 83026300aUK | ait-deutschland GmbH...
- Page 34 Hybrox 11 / Hybrox 16 Installation on floor bracket with wall duct 4/4 819553-4b 1430 1330 BKS-L BKS-L Subject to technical amendments without prior notice | 83026300aUK | ait-deutschland GmbH...
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Page 35: With Hydraulic Connection Line 1/4
Installation on floor bracket Hybrox 11 / Hybrox 16 with hydraulic connection line 1/4 819553-5b >3330 >1000 1330 TV BKS-L BKS-L HVLD EDH 200 VV BKS-L 6x 15° Subject to technical amendments without prior notice | 83026300aUK | ait-deutschland GmbH... - Page 36 Hybrox 11 / Hybrox 16 Installation on floor bracket with hydraulic connection line 2/4 819553-6b 1430 1330 HVLD >1000 1500 >3330 Subject to technical amendments without prior notice | 83026300aUK | ait-deutschland GmbH...
- Page 37 Installation on floor bracket Hybrox 11 / Hybrox 16 with hydraulic connection line 3/4 819553-7b >1000 BKS-L 6x 15° HVLD BKS-L Subject to technical amendments without prior notice | 83026300aUK | ait-deutschland GmbH...
- Page 38 Hybrox 11 / Hybrox 16 Installation on floor bracket with hydraulic connection line 4/4 819553-8b 1430 1330 C24 6x 15° BKS-L BKS-L Subject to technical amendments without prior notice | 83026300aUK | ait-deutschland GmbH...
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Page 39: Installation Directly On Foundation
Installation directly on foundation Hybrox 11 / Hybrox 16 with hydraulic connection line 1/4 819553-9b >3330 >1000 1330 HVLD 6x 15° EDH 200 Subject to technical amendments without prior notice | 83026300aUK | ait-deutschland GmbH... - Page 40 Hybrox 11 / Hybrox 16 Installation directly on foundation with hydraulic connection line 2/4 819553-10b 1430 1330 HVLD >1000 1500 >3330 Subject to technical amendments without prior notice | 83026300aUK | ait-deutschland GmbH...
- Page 41 Installation directly on foundation Hybrox 11 / Hybrox 16 with hydraulic connection line 3/4 819553-11b >1000 C24 6x 15° HVLD Subject to technical amendments without prior notice | 83026300aUK | ait-deutschland GmbH...
- Page 42 Hybrox 11 / Hybrox 16 Installation directly on foundation with hydraulic connection line 4/4 819553-12b 1430 1330 C24 6x 15° C07 2x Subject to technical amendments without prior notice | 83026300aUK | ait-deutschland GmbH...
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Page 43: Keys Dimensional Drawings
Keys Hybrox 11 / Hybrox 16 dimensional drawings / installation plans Symbol Name Pos. Name Installation variant 1 Front view Installation variant 2 Installation variant 3 Top view Direction of air Complete external facade Side view from left Upper edge of ground... -
Page 44: Parallel Mode
Hybrox 11 / Hybrox 16 Parallel mode Basic information Increase of sound level in parallel mode In parallel mode of several heat pumps installed in The parallel mode makes it possible to connect up to close proximity to each other, the sound pressure level... -
Page 45: Installation Plans For Parallel Mode
Ergänzung zu Schutzbereiche / Sicherheitsbereiche für Protection zones / safety distances Hybrox 11 / Hybrox 16 Wärmepumpen im Parallelbetrieb for parallel mode ≥9,3m 0,5m 0,5m >10,3m Legende: DE819552a-2 Wärmepumpe Schutzbereich bis zum Boden Türen, Fenster, Lichtschächte, usw. ins Haus Keys: UK819552a‑2 Wichtig: Pos. -
Page 46: Clearance For Servicing
Hybrox 11 / Hybrox 16 Clearance for servicing Serviceabstände Parallelbetrieb for parallel mode FS≥800 FS≥1000 FS≥1000 FS≥1000 FS≥800 Legende: 819552a-4 Alle Maße in mm. Keys: UK819552a‑4 All dimensions in mm. Vorderansicht Draufsicht Pos. Name Fertigaußenfassade Front view OKB Oberkante Boden... -
Page 47: Functionally Necessary Minimum Clearances
Functionally necessary minimum clearances Hybrox 11 / Hybrox 16 for parallel mode Funktionsnotwendige Mindestabstände Parallelbetrieb ≥10200 Keys: UK819522‑6 Legende: 819552a-6 IMPORTANT Alle Maße in mm. All dimensions in mm. The air directions of the heat pumps must not cross. Vorderansicht Pos. -
Page 48: Installation Variants
Hybrox 11 / Hybrox 16 Installation variants for parallel mode ≥300 ≥1000 ≥300 FA / WS FA / WS >300 >300 FA / WS FA / WS Legende: 819552a-8 ≥300 AV1 Aufstellungsvariante 1 Vorderansicht ≥300 Legende: 819552a-9 Draufsicht Aufstellungsvariante 2... -
Page 49: Condensate Line
External condensate line connection Hybrox 11 / Hybrox 16 Anschluss Kondensatleitung außen Keys: 819554‑1 Pos. Name Gravel bed for holding up to 100 l condensate per day as buffer zone for seepage Legende: 819554-1 Condensate drain pipe DN 40 (on site) Technische Änderungen vorbehalten. -
Page 50: Coastal Installation
Hybrox 11 / Hybrox 16 Coastal installation IMPORTANT The minimum distances necessary for correct and safe operation as well as any service work must be observed. facing away from the coast / prevailing wind direction ● in a sheltered area near a wall ... -
Page 51: Hydraulic Integrations
Hybrox 11 / Hybrox 16 with hydraulic tower Subject to technical amendments without prior notice | 83026300aUK | ait-deutschland GmbH... -
Page 52: Hybrox 11 / Hybrox 16 With Hydraulic Module
Hybrox 11 / Hybrox 16 with hydraulic module Subject to technical amendments without prior notice | 83026300aUK | ait-deutschland GmbH... -
Page 53: Hybrox 11 / Hybrox 16 With Wall-Mounted Controller
Hybrox 11 / Hybrox 16 with wall‑mounted controller Subject to technical amendments without prior notice | 83026300aUK | ait-deutschland GmbH... -
Page 54: Keys Hydraulic Integration
Subject to technical amendments without prior notice | 83026300aUK | ait-deutschland GmbH... -
Page 55: Circuit Diagrams
Hybrox 11 / Hybrox 16 Circuit diagram 1/5 X8_PE1_3 / 2.2 X8_PE2_2 X8_PE2_1 / 3.1 X8_PE2_4 X8_N1_2 / 1.6 X8_N1_4 / 2.7 X8_L1_2 / 2.2 X8_L1_4 / 1.5 X8_L2_2 / 2.2 X8_L3_2 / 2.1 X8_L1_4 X10_L_2 X8_N1_2 Refer to protection notice ISO 16016. - Page 56 Circuit diagram 2/5 Hybrox 11 / Hybrox 16 X8_L3_2 / 1.3 X8_L2_2 / 1.3 X8_L1_2 / 1.2 X8_PE1_3 / 1.1 Mod-GND_Inv / 3.1 Mod-B-Inv / 3.1 Mod-A+Inv / 3.1 / 3.5 E22-N / 3.5 X8_PE2_4 / 1.2 X10_L_2 / 1.6 X8_N1_4 / 1.2...
- Page 57 Hybrox 11 / Hybrox 16 Circuit diagram 3/5 Mod-A+ Ven Mod-B- Ven Mod-GND_Ven Mod-A+Inv Mod-B-Inv Mod-GND_Inv X8_PE2_1 E22-N Refer to protection notice ISO 16016. Subject to technical amendments without prior notice | 83026300aUK | ait-deutschland GmbH...
- Page 58 Circuit diagram 4/5 Hybrox 11 / Hybrox 16 -4W6 -TSG1/XJ2 -4W7 -TVD/XJ3 -4W8 -TWE/XJ4 -4W9 -THG/XJ5 -4W10 -TFL/XJ6 -4W11 -TFL/XJ7 -4W12 -TABT/XJ9 -4W13 -HD/XJ15 -4W14 -ND/XJ16 Refer to protection notice ISO 16016. Subject to technical amendments without prior notice | 83026300aUK | ait-deutschland GmbH...
- Page 59 Hybrox 11 / Hybrox 16 Circuit diagram 5/5 Refer to protection notice ISO 16016. Subject to technical amendments without prior notice | 83026300aUK | ait-deutschland GmbH...
- Page 60 Subject to technical amendments without prior notice | 83026300aUK | ait-deutschland GmbH...
- Page 61 GmbH Industriestraße 3 95359 Kasendorf Germany +49 9228 / 9906-0 +49 9228 / 9906-189 info@alpha-innotec.de www.alpha-innotec.com alpha innotec – an ait-deutschland GmbH brand Subject to technical amendments without prior notice.
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