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Summary of Contents for Alpha-InnoTec HYBROX 5
- Page 1 OPERATING MANUAL HYBROX 5 HYBROX 8 83026200bUK Air/Water heat pumps Outdoor installation www.alpha-innotec.com...
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Page 2: Table Of Contents
Heating water quality ......17 Hydraulic integrations ........45 Flushing, filling and venting the heating Hybrox 5 / Hybrox 8 with hydraulic station ..45 circuit ............18 Hybrox 5 / Hybrox 8 with hydraulic module ..46 Insulation of hydraulic connections .. -
Page 3: About This Operation Manual
About this operation manual Symbol Meaning Safety‑relevant information. This operation manual is an integral part of the device. Warning of physical injuries. Flammable materials / ► Before working on or with the device, always read flammable (primary) refrigerant the operation manual carefully and follow it for all Safety‑relevant information. -
Page 4: Contact
1.4 Contact All procedural instructions in this operating manual are intended excusively for qualified and skilled per‑ Addresses for purchasing accessories, for service sonnel. cases or for answers to questions about the device Only qualified and skilled personnel are able to carry and this operating manual can be found on the internet out the work on the device safety and correctly. -
Page 5: Disposal
2.5 Disposal Existing earthing connections within housings or on mounting plates must not be altered. If this should nev‑ ertheless be necessary in the course of repair or as‑ Environmentally hazardous substances sembly work: Improper disposal of environmentally hazardous sub‑ ►... -
Page 6: Description
Description Improper action Requirements for minimum scale and corrosion dam‑ age in hot water heating systems: 3.1 Condition on delivery ● Professional planning and commissioning ● Closed system with regard to corrosion ● Integration of an adequately dimensioned pres‑ sure maintenance ●... -
Page 7: Functionally Necessary Accessories
3.5 Function Nameplate The nameplate is attached at the following position on Liquid refrigerant is evaporated (evaporator). The en‑ the device ergy for this process is ambient heat coming from the outside air. The gaseous refrigerant is compressed ● on the rear (compressor), which increases the pressure and thus It contains the following information at the very top: also the temperature. -
Page 8: Operation And Care
Operation and care Delivery, storage, transport and installation NOTE The device is operated via the control panel IMPORTANT of the heating and heat pump controller Damage to the housing and the device components ( Operation manual for the heating and due to heavy objects. heat pump controller). -
Page 9: Unpacking And Transport
5.3 Unpacking and transport 5.4 Installation Preparation for installation, together with Notes on safe transport the wall duct device heavy ( “Condensate line”, To connect the outdoor unit to the indoor unit (hydraulic page 43). There is a risk of injuries or material dam‑ unit or wall‑mounted controller), there must be a suit‑... -
Page 10: Installation With A Wall Bracket
Installation site requirements NOTE When installing with a wall duct, make sure ● Only install outdoors the wall clearance is correct. Clearance dimensions were complied. 5.7 Opening and closing the device “Minimum clearances”, page 37 Free air intake and blowing air are possible with‑ ... -
Page 11: Installation Of Hydraulic System
Installation of hydraulic Towards the inside of the building system ► Insert the condensate pipe (wall duct accessory) through the wall duct (accessory) (using lubricant) and connect it to the condensate nozzle using the 6.1 Condensate drain enclosed plastic elbows. The condensate precipitated from the air must be re‑... - Page 12 Install the shut‑off device with dirt trap (included NOTE in the scope of supply) inside the building as close If an existing system is being replaced, the as possible to the transition to the outdoors. old vibration decoupling may not be reused. 1.1.
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Page 13: Pressure Safety
6.3 Pressure safety ► Mount the sockets (Ⓑ) towards the heat pump, the plugs (Ⓢ) towards the hydraulic unit or the Equip the heating circuit with a safety valve and dia‑ wall‑mounted controller. phragm expansion vessel in accordance with local standards and guidelines. - Page 14 3.2. Strip the load cable 55 mm. 3.5.2. Insert the twisted wire of the neutral conductor as far as it will go into the neutral conductor plug 55 mm pin. 3.3. Shorten the live wires so that the PE conductor has a lead of 8 mm.
- Page 15 3.9. Lock the top part of the strain relief housing firmly 4.3. Push the shielding braid back 10 mm over the onto the bottom part. sheath. 3.10. Screw the strain relief screw tight. 4.4. Pull back the shielding foil up to the shielding braid and cut off.
- Page 16 4.7.3. Pull the operating tool or screwdriver out of the Connect the wired sockets of the load cable and connection lock pin to lock the connection. the bus cable to the unit. 6.1. Open the strain reliefs on the unit. 4.7.4.
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Page 17: Flushing, Filling And Venting
6.4. Route both cables through the strain reliefs, close IMPORTANT the strain reliefs and tighten the strain reliefs. The wire assignment of the bus cable plug must match the wire assignment of the bus cable socket. “Assignments of the pins”, page 16 Insert the load cable plug and bus cable plug up to the limit stop into the corresponding sockets on the underside of the electrical switch box of the... -
Page 18: Flushing, Filling And Venting The Heating Circuit
10 Overflow valve Antifreeze in the heating circuit It is not permitted to fill an antifreeze or a water/anti‑ Operation manual for the hydraulic unit freeze mixture into the heating circuit. The heat pumps have safety devices that prevent the water from freezing, even when the heating is switched off. -
Page 19: Maintenance
12 Maintenance Cleaning the shut‑off device with dirt trap NOTE We recommend that you conclude a mainte‑ nance agreement with your specialist heat‑ ing company. NOTE Water accumulations resulting from extreme weather conditions, or from condensation in, on and under the unit which do not flow away via the condensate discharge are nor‑... -
Page 20: Maintenance As Required
12.3 Maintenance as required 12.5 Annual maintenance ► Check and clean the components of the heating ► Determine the quality of the heating water by anal‑ circuit, e.g. valves, diaphragm expansion vessels, ysis. In the event of deviations from the specifica‑ circulation pumps, filters, dirt traps tions, take suitable measures without delay ►... -
Page 21: Technical Data / Scope Of Supply
Technical data / scope of supply Performance data Hybrox 5 Hybrox 8 Heating capacity | COP for A10/W35 acc. to DIN EN 14511-x Partial load operation kW | COP 2.16 | 5.09 3.07 | 5.25 for A7/W35 acc. to DIN EN 14511-x... -
Page 22: Performance Curves
Hybrox 5 Heating mode Performance curves Qh min/max [kW] Pel min/max [kW] 35°C 55°C 65°C 35°C 55°C 65°C -25 -20 -15 -10 Temp„ [°C] Temp„ [°C] ∆pmax [bar] “ ” [m³/h] Temp„ [°C] 823332 Legende: Volumenstrom Heizwasser TempWQ Temperatur Wärmequelle... -
Page 23: Hybrox 5 Cooling Mode
Performance curves Hybrox 5 Cooling mode Q0 min/max [kW] Pel min/max [kW] 18°C 18°C Temp [°C] Temp [°C] ∆pmax [bar] “ [m³/h] Temp [°C] 823332 Legende: Volumenstrom Kühlwasser TempWS Temperatur Wärmesenke Q0 min/max Q0 min/max minimale/maximale Kühlleistung Pel min/max Pel min/max minimale/maximale Leistungsaufnahme ∆pmax... -
Page 24: Hybrox 8 Heating Mode
Hybrox 8 Heating mode Performance curves Qh min/max [kW] Pel min/max [kW] 35°C 55°C 65°C 35°C 55°C 65°C -25 -20 -15 -10 Temp„ [°C] Temp„ [°C] ∆pmax [bar] “ ” [m³/h] Temp„ [°C] 823333 Legende: Volumenstrom Heizwasser TempWQ Temperatur Wärmequelle Qh min/max minimale/maximale Heizleistung Pel min/max... -
Page 25: Hybrox 8 Cooling Mode
Performance curves Hybrox 8 Cooling mode Q0 min/max [kW] Pel min/max [kW] 18°C 18°C Temp [°C] Temp [°C] ∆pmax [bar] “ [m³/h] Temp [°C] 823333 Legende: Volumenstrom Kühlwasser TempWS Temperatur Wärmesenke Q0 min/max Q0 min/max minimale/maximale Kühlleistung Pel min/max Pel min/max minimale/maximale Leistungsaufnahme ∆pmax maximaler Druckverlust Keys:... -
Page 26: Dimensional Drawings
Hybrox 5 / Hybrox 8 Dimensional drawings 1320 1090 175 100 4x M8 IG 1270 Legende: DE819543 Alle Maße in mm. Keys: UK819543 Vorderansicht All dimensions in mm. Seitenansicht von links Pos. Name Dim. C-C Schnitt (Grundplatte) Front view –... -
Page 27: Installation Plans
Protection zones / safety distances Hybrox 5 / Hybrox 8 2,3m 0,5m 0,5m 3,3m Abbildung: Sicherheitsabstände zur Wärmepumpe Legende: DE819401a Technische Änderungen vorbehalten Keys: UK819401 Wärmepumpe Pos. Name Schutzbereich bis zum Boden Heat pump Türen, Fenster, Lichtschächte, usw. ins Haus... -
Page 28: Wall Bracket
Hybrox 5 / Hybrox 8 Wall bracket with wall duct 1320 FS >800 FS >800 Legende: 819393-1f Technische Änderungen vorbehalten. Alle Maße in mm. Variante 1 Keys: UK819393‑1f Vorderansicht All dimensions in mm. Draufsicht Detailansicht Verkleidung Pos. Name Detailansicht Wandbefestigung Detailansicht Kondensatleitung innerhalb Gebäude... -
Page 29: With Hydraulic Connection Line
Wall bracket Hybrox 5 / Hybrox 8 with hydraulic connection line 1320 FS >800 FS >800 Legende: 819393-2f Technische Änderungen vorbehalten. Alle Maße in mm. Variante 2 Keys: UK819393‑2f Vorderansicht Draufsicht All dimensions in mm. Detailansicht Verkleidung Detailansicht Wandbefestigung Pos. -
Page 30: Floor Bracket
Hybrox 5 / Hybrox 8 Floor bracket with wall duct 1320 FS >800 FS >800 Legende: 819393-3f Technische Änderungen vorbehalten. Alle Maße in mm. Variante 3 Keys: UK819393‑3f Vorderansicht Draufsicht All dimensions in mm. Detailansicht Verkleidung Detailansicht Kondensatleitung innerhalb Gebäude Pos. -
Page 31: With Hydraulic Connection Line
Floor bracket Hybrox 5 / Hybrox 8 with hydraulic connection line 1320 FS >800 FS >800 Legende: 819393-4f Technische Änderungen vorbehalten. Alle Maße in mm. Variante 4 Vorderansicht Draufsicht Keys: UK819393‑4f Detailansicht Verkleidung All dimensions in mm. Detailansicht Kondensatleitung außerhalb Gebäude Detailansicht Bodenbefestigung Pos. -
Page 32: Drill Template For Wall Bracket
Hybrox 5 / Hybrox 8 Drill template for wall bracket with wall duct Ø12 Legende: 819393-5f Technische Änderungen vorbehalten. Alle Maße in mm. BB1 Bohrbild für Wandkonsole (Zubehör) an Befestigungswand zu V1 Vorderansicht Keys: UK819393‑5f Detailansicht Wandbefestigung All dimensions in mm. -
Page 33: With Hydraulic Connection Line
Drill template for wall bracket Hybrox 5 / Hybrox 8 with hydraulic connection line Ø12 Legende: 819393-6f Technische Änderungen vorbehalten. Alle Maße in mm. BB2 Bohrbild für Wandkonsole (Zubehör) an Befestigungswand zu V2 Vorderansicht Detailansicht Wandbefestigung Keys: UK819393‑6f Gerätekontur All dimensions in mm. -
Page 34: Foundation For V3
Hybrox 5 / Hybrox 8 Foundation for V3 with wall duct 1320 1190 >1300 1320 Legende: 819393-7f Technische Änderungen vorbehalten. Alle Maße in mm. FU3 Ansicht Fundament zu V3 Vorderansicht Draufsicht Keys: UK819393‑7f All dimensions in mm. OKF Oberkante Fundament Pos. -
Page 35: Foundation For V4
Foundation for V4 Hybrox 5 / Hybrox 8 with hydraulic connection line 1320 >1300 1190 X (1 : 5) Ø12 Legende: 819393-8f Pos. Name Technische Änderungen vorbehalten. Foundation Alle Maße in mm. Keys: UK819393‑8f Hydraulic connection line All dimensions in mm. -
Page 36: Open Field Installation
Hybrox 5 / Hybrox 8 Open field installation >1500 200-300 Legende: 819393-9f Technische Änderungen vorbehalten. Alle Maße in mm. Freifeldaufstellung nur mit Windschutz zulässig! FW1 Windschutz, funktionsnotwendige Fläche für Wärmepumpe Vorderansicht Seitenansicht von links Windschutz Luftrichtung Keys: UK819393‑9f All dimensions in mm. -
Page 37: Minimum Clearances
Minimum clearances Hybrox 5 / Hybrox 8 Keys: UK819393‑10f >3000 All dimensions in mm. Pos. Name Legende: 819393-10f FW2 Functionally necessary minimum clearances Technische Änderungen vorbehalten. Front view Alle Maße in mm. Top view FW2 Funktionsnotwendige Mindestabstände Complete external facade... -
Page 38: Parallel Mode
Hybrox 5 / Hybrox 8 Parallel mode Basic information Increase of sound level in parallel mode In parallel mode of several heat pumps installed in The parallel mode makes it possible to connect up to close proximity to each other, the sound pressure level... -
Page 39: Installation Plans For Parallel Mode
Protection zones / safety distances Hybrox 5 / Hybrox 8 for parallel mode ≥9,3m 0,5m 0,5m ≥10,3m Abbildung: Sicherheitsabstände zur Wärmepumpe Legende: DE819545a-1 Keys: UK819545a‑1 bis zum Boden Schutzbereich Pos. Name Wärmepumpe to the floor Aufstellung Schutzbereich Wärmepumpen Protection zone... -
Page 40: Clearance For Servicing
Hybrox 5 / Hybrox 8 Clearance for servicing for parallel mode FS≥800 FS≥1000 FS≥1000 FS≥1000 FS≥800 Legende: DE819545a-2 Alle Maße in mm. Vorderansicht Draufsicht Keys: UK819545a‑2 All dimensions in mm. Fertigaußenfassade Freiraum für Servicezwecke Pos. Name Luftrichtung OKB Oberkante Boden... -
Page 41: Minimum Clearances
Minimum clearances Hybrox 5 / Hybrox 8 for parallel mode ≥10300 Keys: UK819545a‑3 All dimensions in mm. IMPORTANT Legende: DE819545a-3 The air directions of the heat pumps must Pos. Name Alle Maße in mm. not cross. Functionally necessary minimum clearances Funktionsnotwendige Mindestabstände... -
Page 42: Installation Variants
Hybrox 5 / Hybrox 8 Installation variants for parallel mode ≥300 ≥1000 ≥300 200-300 ≥300 Legende: DE819545a-5 gende: DE819545a-4 AV2 Aufstellungsvariante 2 Vorderansicht 1 Aufstellungsvariante 1 Draufsicht Vorderansicht Draufsicht Fertigaußenfassade Luftrichtung Luftrichtung Allgemein- Windschutz, funktionsnotwendige Fläche für Wärmepumpe toleranz DIN ISO 2768 -cL Die Anordnung muss so gewählt sein,... -
Page 43: Condensate Line
External condensate line connection Hybrox 5 / Hybrox 8 Legende: 819400-1 Keys: 819400‑1 Technische Änderungen vorbehalten. Aufstellungshinweise für Anschluß der Kondensatleitung außerhalb des Gebäudes. Pos. Name Gravel bed for holding up to 50 l condensate per day as buffer zone for seepage Kiesschicht zur Aufnahme von bis zu 50l Kondenswasser pro Tag als Pufferzone zum versickern. -
Page 44: Coastal Installation
Hybrox 5 / Hybrox 8 Coastal installation IMPORTANT The minimum distances necessary for correct and safe operation as well as any service work must be observed. facing away from the coast / prevailing wind direction ● in a sheltered area near a wall ... -
Page 45: Hydraulic Integrations
Hybrox 5 / Hybrox 8 with hydraulic station Subject to technical amendments without prior notice | 83026200bUK | ait-deutschland GmbH... -
Page 46: Hybrox 5 / Hybrox 8 With Hydraulic Module
Hybrox 5 / Hybrox 8 with hydraulic module Subject to technical amendments without prior notice | 83026200bUK | ait-deutschland GmbH... -
Page 47: Hybrox 5 / Hybrox 8 With Wall-Mounted Controller
Hybrox 5 / Hybrox 8 with wall‑mounted controller Subject to technical amendments without prior notice | 83026200bUK | ait-deutschland GmbH... -
Page 48: Keys Hydraulic Integration
Subject to technical amendments without prior notice | 83026200bUK | ait-deutschland GmbH... -
Page 49: Circuit Diagrams
Circuit diagram 1/5 Hybrox 5 / Hybrox 8 X8_PE1_3 / 2.2 X8_PE2_2 X8_PE2_1 / 3.1 X8_PE2_4 X8_N1_2 X8_N1_4 X8_N1_3 / 2.2 X8_L1_2 X10_L_2 X8_N1_2 Refer to protection notice ISO 16016. Subject to technical amendments without prior notice | 83026200bUK | ait-deutschland GmbH... - Page 50 Hybrox 5 / Hybrox 8 Circuit diagram 2/5 Mod-B-Inv / 3.1 Mod-A+Inv / 3.1 Mod-GND_Inv / 3.1 X8_L1_2 / 1.2 X8_N1_3 / 1.2 X8_PE1_3 / 1.1 / 3.4 E20-N / 3.4 X8_PE2_4 / 1.2 X10_L_2 / 1.4 X8_N1_4 / 1.2...
- Page 51 Circuit diagram 3/5 Hybrox 5 / Hybrox 8 Mod-A+ Ven Mod-B- Ven Mod-GND_Ven Mod-A+Inv Mod-B-Inv Mod-GND_Inv X8_PE2_1 E20-N Refer to protection notice ISO 16016. Subject to technical amendments without prior notice | 83026200bUK | ait-deutschland GmbH...
- Page 52 Hybrox 5 / Hybrox 8 Circuit diagram 4/5 -4W6 -TSG1/XJ2 -4W7 -TVD/XJ3 -4W8 -TWE/XJ4 -4W9 -THG/XJ5 -4W10 -TFL/XJ6 -4W11 -TFL/XJ7 -4W12 -HD/XJ15 -4W13 -ND/XJ16 Refer to protection notice ISO 16016. Subject to technical amendments without prior notice | 83026200bUK | ait-deutschland GmbH...
- Page 53 Circuit diagram 5/5 Hybrox 5 / Hybrox 8 Refer to protection notice ISO 16016. Subject to technical amendments without prior notice | 83026200bUK | ait-deutschland GmbH...
- Page 54 Subject to technical amendments without prior notice | 83026200bUK | ait-deutschland GmbH...
- Page 55 Subject to technical amendments without prior notice | 83026200bUK | ait-deutschland GmbH...
- Page 56 GmbH Industriestraße 3 95359 Kasendorf Germany +49 9228 / 9906-0 +49 9228 / 9906-189 info@alpha-innotec.de www.alpha-innotec.com alpha innotec – an ait-deutschland GmbH brand Subject to technical amendments without prior notice.
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