Watts LOCKSMITH CLS-150 Installation, Operation And Maintenance Manual
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Watts LOCKSMITH CLS-150 Installation, Operation And Maintenance Manual

Watts LOCKSMITH CLS-150 Installation, Operation And Maintenance Manual

11/2" and 2" commercial water softener systems
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IOM-WQ-CLS-150-200
Installation, Operation and Maintenance
11/2" and 2" Commercial
Water Softener Systems
Models: CLS-150, CLSTA-150, CLSP-150, CLS-200,
CLSTA-200, and CLSP-200
CLS-150 and CLS-200 Simplex Systems
CLSTA-150 and CLSTA-200 Duplex Alternating Systems
CLSP-150 and CLSP-200 Progressive Multi-Tank Systems

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  • Page 1 IOM-WQ-CLS-150-200 Installation, Operation and Maintenance 11/2" and 2" Commercial Water Softener Systems Models: CLS-150, CLSTA-150, CLSP-150, CLS-200, CLSTA-200, and CLSP-200 CLS-150 and CLS-200 Simplex Systems CLSTA-150 and CLSTA-200 Duplex Alternating Systems CLSP-150 and CLSP-200 Progressive Multi-Tank Systems...
  • Page 2 Congratulations on your purchase of this Watts Locksmith™ commercial water softening solution. ® You have made a great choice to protect your plumbing system against the damaging effects of hard water. This system has been engineered for trouble free operation and produced using top quality components. Simple programming, corrosion resistant mineral tank(s) and an easy to service design ensures this system will be durable and easy to maintain.

  • Page 3: How To Use This Manual

    Exposure to such hydrocarbons may cause the products to leak. Do not use the product(s) If you are unsure about installing your Watts water softener contained in this document on water supplies that contain contact a Watts representative or consult a professional water hydrocarbons such as kerosene, benzene, gasoline, etc.

  • Page 4: Table Of Contents

    Introduction Contents How To Use This Manual ........Principals of Softening- Ion Exchange Introduction .

  • Page 5: Project Data Sheet

    Project Data Sheet Installation Summary Installation Date: ______________________________________________ Installation Location: __________________________________________ Installer(s): ___________________ _______________ _________________ Phone Number: ____________________ _______________ ____________ Application Type: (Softener) _______________ Other: _____ ____________ Water Source: __________________ _______________ ______________ Water Test Results: __________________ _______________ _________ Hardness: ______________ Iron: _____ _________ pH:_______________ Other: ___ ____________________________________________________ _____________________________________________________________ Misc:...

  • Page 6: System Specifications

    System Specifications Dimensions - Weights CLS-150, CLS-200, CLSP-150* and CLSP-200* CLSTA-150 and CLSTA-200 A & B A & B FRONT SIDE FRONT SIDE Series CLS-150, CLS-200, CLSP-150* and CLSP-200* Call customer service if you need assistance with technical details. MODEL NO. DIMENSIONS WEIGHTS M4410L...
  • Page 7 System Specifications Specifications MINERAL TANK BRINE TANK SOFTENING LBS. SALT PER FLOW RATE & PRESSURE MODEL NO. TANK RESIN GRAVEL TANK SALT CAPACITY REGENERATION SERV DROP SIZE SIZE FILL M4410L 12" x 52" 30 lbs. 18" x 40" 60 K 40 K 25/40 15/25...

  • Page 8: Ordering Information

    Ordering Information Ordering Information for 11/2" and 2" Simplex (CLS-150 and CLS-200) Softeners SPACE REQUIRED SHIPPING WEIGHT MODEL NO. ORDERING CODES DESCRIPTION D X W X H M4410L 68110950 2 Cubic Foot 11/2" Simplex Softener with Flow Meter 24" x 44" x 75" M4414L 68110952 3 Cubic Foot 11/2"...
  • Page 9 Ordering Information Ordering Information for 11/2" and 2" Triplex Progressive (CLSP-150 and CLSP-200) Softeners SPACE REQUIRED SHIPPING WEIGHT MODEL NO. ORDERING CODES DESCRIPTION D X W X H M4422LTR 68110959 5 Cubic Foot 11/2" Progressive Triplex Softener with Flow Meter 38"...

  • Page 10: Set Up

    Hardness (maximum) ... Depends on customer’s series number. If any components are missing or damaged acceptable hardness contact your Watts representative. If they can not be reached leakage level contact Watts customer service at 1-800-659-8400.

  • Page 11: System Installation

    O-ring applications. of the tank. When performing this step, seat the top of Watts recommends Ordering Code #68102757 Silicone the distributor tube inside the distributor port located on Lubricant. The use of other types of lubricants may attack the bottom of the control valve first, then press the control the control’s plastic or rubber components.

  • Page 12: System Installation

    18. If applicable, install a metal bonding strap across metal inlet and outlet plumbing lines to maintain electrical continuity. 9 . * If risk of vacuum exists, install Watts # 0556031 vacuum relief valve in the supply line to protect the system against 19.

  • Page 13: Installation Diagrams

    Provided system shall not be subject to any vacuum. If risk of vacuum is present, install siphon break on drain line and install vacuum relief valve Watts ordering code # 0556031 on inlet line. Brine tank dimensions shown on table are factory selected for use with the specified system size.

  • Page 14: Side View

    Installation Diagrams CLS-150 and CLS-200 Simplex Systems POWER CORD Top View (SEE NOTE 13) Side View 1.5" FLOWMETER MINERAL TANK DRAIN LINE (SEE NOTE 10) BRINE TANK POLY TUBING (SEE NOTE 14) (SEE NOTE 15) INLET UNION ISOLATION VALVE (SEE NOTE 4) VACUUM RELIEF BYPASS VALVE Front View...
  • Page 15 Installation Diagrams CLSTA-150 and CLSTA-200 Duplex Alternating Systems 1.5" FLOW METER Side View Top View SAMPLE PORT POWER CORD (SEE NOTE 13) DRAIN LINE (SEE NOTE 10) MINERAL TANK POLY TUBING (SEE NOTE 15) BRINE TANK (SEE NOTE 14) INLET UNION ISOLATION VALVE Front View 1.5"...
  • Page 16 Installation Diagrams CLSP-150 and CLSP-200 Progressive Systems Top View BYPASS VALVE (NORMALLY CLOSED) BYPASS VALVE (NORMALLY CLOSED) 1.5" FLOW METER 1.5" NO HARD WATER BYPASS (NHWB) BRINE TANK (SEE NOTE 14) POLY TUBING (SEE NOTE 15) Side View Front View INLET UNION BYPASS VALVE ISOLATION VALVE...

  • Page 17: Controller Electrical Connections

    Controller Electrical Connections Electrical Connections: Power supply and drive motor cables include cable harnesses that are already connected to the control board. If these cable need to be disconnected from the control board, pull on the white connectors while rocking side to side. DO NOT pull on the wires.

  • Page 18: Oem General Programming Instructions

    OEM General Programming Instructions The control valve offers multiple procedures that allow the valve to be modified to suit the needs of the installation. These procedures are: • OEM Configuration Setup • User Display Settings • OEM Softener System Setup •...

  • Page 19: Proportional Brining

    OEM General Programming Instructions A unique feature of this control valve is the ability to display actual water usage for the last 63 days. The values are initially stored as dashes, meaning the value is unknown. As days pass, values are stored as 0 for no flow or the actual volume of water. The system begins counting water usage at the regeneration time.

  • Page 20: Oem Configuration Setup

    Only use Watts no hard water bypass valves or Watts motorized alternating valves (MAV) with these selections. Watts no hard water bypass valves (1" or 1.25" V3070FF or V3070FM) are not designed to be used with the Alternator or Separate Source functions.
  • Page 21 CLS-150 and CLS-200 For Watts alternator systems using CLS-150 and CLS-200 valves, there will be an option to delay the Valves last 2 cycles of regeneration (Rinse and Fill). This feature splits the regeneration into 2 portions. The first portion of the regeneration will start immediately and all programmed cycles before Rinse and Fill will be performed.
  • Page 22 • OFF: Deactivates this output. Only use Watts MAVs with these selections. Watts no hard water bypass valves (1" or 1.25" V3070FF or V3070FM) are not designed to be used with the Time or Separate Source functions.
  • Page 23 OEM Configuration Setup Step 6CS – Auxiliary Input: Allows the use of an outside signal to control the initiation of a regen- STEP 6CS eration. Selection only matters if a connection is made to the 2-pin connector labeled DP SWITCH located on the printed circuit board.

  • Page 24: Oem Softener System Setup

    OEM Softener System Setup STEP 1S Step 1S – Press NEXT and simultaneously for 3 seconds and release. If screen in Step 2S does not appear in 5 seconds, the lock on the valve is activated. To unlock, press , NEXT, , and CLOCK in sequence, and try again.
  • Page 25 OEM Softener System Setup Step 7S – Relay 1 Output: Use to select one of the following options: STEP 7S • REGEN TIME: Relay activates a set time after the start of regeneration and deactivates after a set period of time. The start of regeneration is defined as the first regeneration cycle that is NOT Fill, Softening, or Filtering.
  • Page 26 OEM Softener System Setup Step 9S – Scheduled Service Alarm: Use to select one of the following options: STEP 9S • TIME: Activates the service alarm after a set duration of time. • GALLONS: Activates the service alarm after a set volume of water is treated. •...

  • Page 27: Setting Options Table

    Setting Options Table REGENERATION SYSTEM REGENERATION OPERATION DESCRIPTION TYPE OPTION OVERRIDE TYPE Regeneration occurs at the next regeneration time when volume capacity falls below the reserve capacity, Softening Auto Normal 1 – 28 days or the specified number of days is reached, whichever comes first. Softening Auto Normal...

  • Page 28: Installer Display Settings

    Installer Display Settings Step 1I – Press NEXT and simultaneously for 3 seconds. STEP 1I Step 2I – Hardness: Use to set the amount of hardness in grains of hardness as calcium carbonate STEP 2I per gallon (Range: 1 – 150 grains). The grains per gallon can be increased if soluble iron needs to be reduced.

  • Page 29: User Display Settings

    User Display Settings General Operation: When the system is operating, one of several displays may be shown. The displays normally rotate; however, pressing NEXT will pause on the selected display for 5 minutes. Press NEXT to alternate between the displays. One of the displays is always the current time of day. Days Remaining is the number of days left before the system goes through a regeneration cycle.

  • Page 30: Manual Regeneration

    User Display Settings Manual Regeneration: Sometimes, there is a need to regenerate the system sooner than when the system calls for it, usually referred to as manual regeneration. There may be a period of heavy water usage because of guests or a heavy laundry day.

  • Page 31: Power Loss

    User Display Settings Power Loss: If the power goes out the system will keep time until the battery is depleted. If an extended power outage occurs, the time of day will flash on and off which indicates the time of day should be reset and the non rechargeable battery replaced. The system will remember the rest.

  • Page 32: Diagnostics

    Diagnostics Step 1D – Press simultaneously for 3 seconds. STEP 1D Step 2D – Days Since Last Regeneration. STEP 2D Press NEXT to go to Step 3D. Press REGEN to exit Diagnostics. Step 3D – Volume Since Last Regeneration: This display will show zero if a water meter is not installed. STEP 3D Press NEXT to go to Step 4D.
  • Page 33 Diagnostics Step 8D – MAV Drive History: Use to scroll through the drive time histories of all active MAV drives. STEP 8D The display is read as follows: • TTT: Measured MAV drive time • VVV: Measured MAV drive voltage • CCC: Total number of drives (in or out);...

  • Page 34: Valve History

    Valve History Step 1VH – Press simultaneously for 3 seconds and release. Then, press simultaneously STEP 1VH for 3 seconds again and release. Step 2VH – Software Version. STEP 2VH Press NEXT to go to Step 3VH. Press REGEN to exit Valve History. SOFTWARE VERSION TJ 100 Step 3VH...

  • Page 35: Replacing The Media

    Replacing the Media 15. Continue to siphon resin until it is completely evacuated from the mineral tank. Gravel will clogged the siphon hose and, Ion exchange resin may need to be replaced periodically if it must be removed due to fouling, or to repair or replace due to physical breakdown caused by chlorine/chloramine a damaged distributor tube and screen, must be evacuated disinfectants, or fouling caused by certain metals such as...

  • Page 36: Motorized Alternating Valve Piston Style Applications

    Motorized Alternating Valve Piston Style Applications MAV Operation Parameters: OPERATING PRESSURES: 20 PSI MINIMUM / 125 PSI MAXIMUM It is possible to use the Motorized Alternating Valve on OPERATING TEMPERATURES: 40°F MINIMUM / 110°F MAXIMUM controls with individual meters with some International or Custom PC Boards.
  • Page 37 Motorized Alternating Valve Piston Style Applications Service or Installation of Motor. If the control valve manual does not include instructions for setting up ALTA and ALTB software, please contact your local equipment supplier for current copies of installation instructions. If the control valve is in an error state during regeneration mode, the MAV will close the B port and keep open the A port until the error is corrected and reset.

  • Page 38: Replacement Parts - Cls-150 Major System Components

    Replacement Parts - CLS-150 Major System Components A & B DETAIL A DETAIL B *MAV or NHWBP Valve (#15) : FOR DUPLEX ALTERNATING AND PROGRESSIVE SYSTEMS ONLY...
  • Page 39 Replacement Parts - CLS-150 Major System Components Major System Components ITEM NO. ORDERING CODES DESCRIPTION 68111002 V15TJDTF CLS-150 LOCKSMITH SOFT VALVE 68108489 V2003-C-MCH-02 PVC DRAIN FLOW CONTROL PVC 1" HOUSING F/ .25-3.5 GPM BUTTONS 68108491 V2003-MCH FC PVC DRAIN FLOW CONTROL 1" MXM HSG F/5-10 GPM 68108487 V2003-A-MCH FC PVC 1 MXM HSG F/12 15 20 GPM 68104915...
  • Page 40 Replacement Parts - CLS-200 Major System Components Replacement Parts - CLS-200 Major System Components...

  • Page 41: Replacement Parts - Cls-200 Major System Components

    Replacement Parts - CLS-200 Major System Components Major System Components ITEM NO. ORDERING CODES DESCRIPTION 68111004 V2TJDTC CLS-200 LOCKSMITH SOFT VALVE 68108491 V2003-MCH FC PVC 1 MXM HSG F/5-10 GPM (USE -GPM) 68108487 V2003-A-MCH FC PVC 1 MXM HSG F/12 15 20 GPM (USE 68108498 V2005-A FC PVC 1.50 MXMHSG F/20-40 GPM (USE -GP 68104916...

  • Page 42: Replacement Parts - Cls-150 And Cls-200 Front Cover And Drive Assembly

    Replacement Parts - CLS-150 and CLS-200 Front Cover and Drive Assembly CLS-150 and CLS-200 DRAWING NO. ORDERING CODES DESCRIPTION QUANTITY 68111063 FRONT COVER ASSEMBLY 68104933 MOTOR DRIVE BRACKET ASY 68111064 THRU/2 EE PCB 5 DIGIT REPL DRIVE GEAR 12X36 DRIVE GEAR COVER 68104958 POWER SUPPLY US 15VDC HOCP Not Shown...

  • Page 43: Replacement Parts - Cls-150 Control Valve Body

    Replacement Parts - CLS-150 Control Valve Body CLS-150 Drive Cap Assembly, Downflow Piston, Upflow Piston, Regenerant Piston, Spacer Stack Assembly and Main Body ITEM NO. ORDERING CODES DESCRIPTION QUANTITY 68105004 DRIVE CAP ASSEMBLY 68105006 O-RING 228 (Included with drive cap assembly) 68104975 CLS-150 PISTON DOWNFLOW ASSEMBLY (AMBER IN COLOR) CLS-150 PISTON UPFLOW ASSEMBLY (BLACK IN COLOR)

  • Page 44: Replacement Parts - Cls-200 Control Valve Body

    Replacement Parts - CLS-200 Control Valve Body CLS-200 Drive Cap Assembly, Downflow Piston, Upflow Piston, Regenerant Piston, Downflow or Upflow Spacer Stack Assembly and Main Body DRAWING NO. ORDERING CODES DESCRIPTION QUANTITY CLS-200 BRINE PISTON ASSEMBLY 68104985 CLS-200 PISTON DOWNFLOW ASSEMBLY (AMBER IN COLOR) CLS-200 PISTON UPFLOW ASSEMBLY (BLACK IN COLOR) O-RING 230 CLS-200 DRIVE CAP ASSEMBLY...

  • Page 45: Replacement Parts - Cls-150 Regenerate Components

    Replacement Parts - CLS-150 Regenerate Components ITEM NO. ORDERING CODES DESCRIPTION QUANTITY CLS-150 INJECTOR BODY, WELDED ASSEMBLY O-RING -226 CLS-150 INJECTOR FEED TUBE DOWNFLOW (BLACK IN COLOR) CLS-150 INJECTOR FEED TUBE UPFLOW (GREY IN COLOR) INJECTOR SCREEN CLS-150 INJECTOR DRAW TUBE DOWNFLOW (BLACK IN COLOR) 5*** CLS-150 INJECTOR DRAW TUBE UPFLOW (GREY IN COLOR) CLS-150 INJECTOR CAP...

  • Page 46: Replacement Parts - Cls-200 Regenerate Components

    Replacement Parts - CLS-200 Regenerate Components ITEM NO. ORDERING CODE DESCRIPTION QUANTITY CLS-200 INJECTOR CAP 68105007 O-RING 135 CLS-200 INJECTOR BODY ASSEMBLY See Page 47 CLS-200H INJECTOR ASSEMBLY CLS-200 INJ DRAW TUBE DOWNFLOW ASSEMBLY (BLACK IN COLOR) CLS-200 INJ DRAW TUBE UPFLOW ASSEMBLY (GREY IN COLOR) CLS-200 INJ FEED TUBE DOWNFLOW ASSEMBLY (BLACK IN COLOR) CLS-200 INJ FEED TUBE UPFLOW ASSEMBLY (GREY IN COLOR) O-RING 231...

  • Page 47: Replacement Parts - Cls-150 And Cls-200 Injector Nozzle And Throat Chart

    Replacement Parts - CLS-150 and CLS-200 Injector Nozzle and Throat Chart CLS-150 and CLS-200 Injectors DOWNFLOW ITEM NO. ORDERING CODES DESCRIPTION IDENTIFIER TYPICAL TANK QUANTITY DIAMETER* 68104886 CLS-150 Injector Assembly B Violet 12" 68104887 CLS-150 Injector Assembly D White 14" 68104888 CLS-150 Injector Assembly E Blue...

  • Page 48: Replacement Parts - Stainless Electronic Turbine Meter Assembly

    Replacement Parts - Stainless Electronic Turbine Meter Assembly ORDERING CODE DESCRIPTION 68104915 KC11V3040 ELECTRONIC TURBINE METER 1.5" FPT WITH 15' CABLE S 68104916 KC11V3050 ELECTRONIC TURBINE METER 2" SS 20KF...
  • Page 49 Motorized Alternating Valve Piston Style Applications ORDER NO. DESCRIPTION QUANTITY 68108938 WST-PCL-V3071 WCS MOTORIZED ALTERNATOR VLV 1.5 F (FOR CLSTA ONLY) 68110383* KC11V3097 1.5" NO HARD WATER BYPASS VALVE (FOR CLSP ONLY) 68104920 KC11V3063 PART MOTORIZED ALTERNATING VLV 2.0 (FOR CLSTA ONLY) 68104930* KC11V3098 2"...

  • Page 50: Troubleshooting

    Troubleshooting PROBLEM POSSIBLE CAUSE SOLUTION No power at electric outlet Repair outlet or use working outlet Control valve Power Adapter not plugged into outlet or power cord end not Plug Power Adapter into outlet or connect power cord end to PC Board connected to PC board connection connection No Display on PC Board...
  • Page 51 Troubleshooting PROBLEM POSSIBLE CAUSE SOLUTION Bypass valve is open or faulty Fully close bypass valve or replace Media is exhausted due to high water usage Check program settings or diagnostics for abnormal water usage Meter not registering Remove meter and check for rotation or foreign material Water quality fluctuation Test water and adjust program values accordingly No regenerant or low level of regenerant in regenerant tank...
  • Page 52 Troubleshooting- Controller Error Codes PROBLEM POSSIBLE CAUSE SOLUTION Disconnect power, make sure motor is fully engaged, check for broken wires, make sure two pin connector on motor is connected to the two pin Motor not inserted full to engage pinion, motor wires broken connection on the PC Board labeled MOTOR.
  • Page 53 Troubleshooting- Controller Error Codes PROBLEM POSSIBLE CAUSE SOLUTION Press NEXT and REGEN buttons for 3 seconds to resynchronize software with Control valve programmed for ALT A or b, nHbP, SEPS, or AUX MAV with out piston position or disconnect power supply from PC Board for 5 seconds and having a MAV or NHBP valve attached to operate that function then reconnect.

  • Page 54: Water Softener Flow Diagrams

    Water Softener Flow Diagrams CLS-150 Control Valve Cycle Positions SERVICE BACKWASH Raw water inlet Backwash water Raw water inlet Treated water supply to drain Raw/hard water is bypassed during regeneration UPFLOW BRINE DOWNFLOW BRINE Regenerant water Regenerant water Raw water inlet Raw water inlet to drain to drain...
  • Page 55 Water Softener Flow Diagrams CLS-150 Control Valve Cycle Positions RINSE TREATED WATER REFILL Rinse water Raw water inlet to drain Raw water inlet Raw/hard water is Treated water supply bypassed during regeneration Treated water to regenerant tank CLS-200 Control Valve Cycle Positions SERVICE BACKWASH Raw water inlet...
  • Page 56 Water Softener Flow Diagrams CLS-200 Control Valve Cycle Positions DOWNFLOW BRINE UPFLOW BRINE Raw water inlet Raw water inlet Regenerant water Regenerant water Raw/hard water is bypassed Raw/hard water is bypassed to drain to drain during regeneration during regeneration Regenerant Regenerant solution being solution being...

  • Page 57: Metric Units

    CLS-150 Injector Flow Data and Draw Rates Violet, Part No. 68104886 Violet, Part No. 68104886 Metric Units US Units Total Total Slow Rinse Slow Rinse Draw Draw Pressure (kPa) Pressure (psi) White, Part No. 68104887 White, Part No. 68104887 Metric Units US Units Total Total...
  • Page 58 CLS-150 Injector Flow Data and Draw Rates Yellow, Part No. 68104889 Yellow, Part No. 68104889 Metric Units US Units Total Total Slow Rinse Slow Rinse Draw Draw Pressure (psi) Pressure (kPa) Green Part No. 68104890 Green, Part No. 68104890 Metric Units US Units Total Total...

  • Page 59: Cls-200 Injector Flow Data And Draw Rates

    CLS-200 Injector Flow Data and Draw Rates White, Part No. 68111079 White, Part No. 68111079 Metric Units US Units Total Total Slow Rinse Slow Rinse Draw Draw Pressure (kPa) Pressure (psi) Blue, Part No. 68104910 Blue, Part No. 68104910 Metric Units US Units Total Total...
  • Page 60 Injector Flow Data and Draw Rates A, Part No. 68104902 US Units A, Part No. 68104902 Metric Units Total Total Slow Rinse Slow Rinse Draw Draw Pressure (kPa) Pressure (psi) B, Part No. 68104903 US Units B, Part No. 68104903 Metric Units Total Total Slow Rinse...
  • Page 61 Injector Flow Data and Draw Rates D, Part No. 68104905 US Units D, Part No. 68104905 Metric Units Total Total Slow Rinse Slow Rinse Draw Draw Pressure (psi) Pressure (kPa) E, Part No. 68104906 US Units E, Part No. 68104906 Metric Units Total Total Slow Rinse...
  • Page 62 Notes __________________________________________________________________________________________________________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________________________________________________________________________________________________________ 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  • Page 63 Notes __________________________________________________________________________________________________________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________________________________________________________________________________________________________ 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  • Page 64: Warranty

    AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED IN DURATION TO ONE YEAR FROM THE DATE OF ORIGINAL SHIPMENT. USA: T: (800) 659-8400 • N. Andover, MA 01845 • Watts.com Canada: T: (888) 208-8927 • Burlington, ON L7L 5H7 • Watts.ca Latin America: T: (52) 55-4122-0138 •...

This manual is also suitable for:

Locksmith clsta-150Locksmith clsp-150Locksmith cls-200Locksmith clsta-200Locksmith clsp-200

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