ABB TLE 750 Series User Manual
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ABB TLE 750 Series User Manual

ABB TLE 750 Series User Manual

625 to 1000 kva ul s2
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USER MANUAL
TLE Series
625 to 1000 kVA UL S2
TLE Series 1000
TLE Series 625 & 750
© Copyright 2025 ABB, All rights reserved.

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Summary of Contents for ABB TLE 750 Series

  • Page 1 — USER MANUAL TLE Series 625 to 1000 kVA UL S2 TLE Series 1000 TLE Series 625 & 750 © Copyright 2025 ABB, All rights reserved.

  • Page 2: Document Information

    TLE Series 625 - 750 - 1000 UL S2 USER MANUAL — Document information File name 4NWD005341_ABB_UPS_USM_TLE_SUL_M62_1M0_2US_REV-C Model TLE Series 625 - 750 - 1000 UL S2 Date of issue 09/02/2015 Issued by (department) Center Of Excellence: R&D Checked by (department) Agile Team “Product Platform: Large UPS UL”...

  • Page 3: Dear Customer

    UPS. Thank you for choosing ABB! Start-up and commissioning! An ABB Global Services Field Engineer must perform start-up and commissioning of the UPS. Please contact ABB Service Center at least two weeks prior to schedule start-up and commissioning at 1-800-292-3739.

  • Page 4: Safety Instructions

    UPS. While every care has been taken to ensure the completeness and accuracy of this manual, ABB assumes no responsibility or liability for any losses or damages resulting from the use of the information contained in this document.

  • Page 5: Table Of Contents

    TLE Series 625 - 750 - 1000 UL S2 USER MANUAL — Table of content Page Safety rules .................................. 7 Safety symbols and warnings .................................... 9 Cyber security ........................................10 Layout ..................................11 Layout TLE Series 625 & 750 ..................................... 11 Layout TLE Series 1000 ......................................
  • Page 6 TLE Series 625 - 750 - 1000 UL S2 USER MANUAL UL9540 compliance ..............................89 10.1 Safety ............................................ 89 10.2 General requirements ......................................89 10.3 Marking ..........................................89 10.4 Overview and operating conditions ................................89 10.5 Single line diagram and interconnection ..............................90 10.6 ESS distance ........................................

  • Page 7: Safety Rules

    This may require additional field marking or labelling defining appropriate level of PPE (Personal Protection Equipment) to reduce the risk of Arc-flash related injuries. Contact our ABB Service Center for product specific information. Installation This UPS must be installed and connected only by trained personnel.
  • Page 8 TLE Series 625 - 750 - 1000 UL S2 USER MANUAL In case of air shipment, the cables +/- going to the Battery fuses/terminals shall be disconnected and isolated. Safety instructions when working with Battery Danger! External Battery must be installed and connected to the UPS by Qualified Service Personnel. Installation Personnel must read this entire section before handling the UPS and Battery.

  • Page 9: Safety Symbols And Warnings

    TLE Series 625 - 750 - 1000 UL S2 USER MANUAL — 1.1 Safety symbols and warnings Safety warnings The text of this manual contains some warnings to avoid risk to the persons and to avoid damages to the UPS system and the supplied critical Loads.

  • Page 10: Cyber Security

    ABB Ltd and its affiliates are not liable for damages and/or losses related to such security breaches, unauthorized access, interference, intrusion, leakage and/or theft of data or information.

  • Page 11: Layout

    TLE Series 625 - 750 - 1000 UL S2 USER MANUAL — 2 Layout — 2.1 Layout TLE Series 625 & 750 Fig. 2.1-3 Control Panel Fig. 2.1-1 TLE Series 625 & 750 - General view Fig. 2.1-4 Q1 - UPS Output switch Fig.

  • Page 12: Layout Tle Series 1000

    TLE Series 625 - 750 - 1000 UL S2 USER MANUAL — 2.2 Layout TLE Series 1000 Fig. 2.2-3 Control Panel Fig. 2.2-1 TLE Series 1000 - General view Fig. 2.2-4 Q1 - UPS Output switch Fig. 2.2-2 TLE Series 1000 - General view with open doors...

  • Page 13: Introduction

    RPA™ - Redundant Parallel Architecture™ Parallel System ABB provides a unique technology called Redundant Parallel Architecture™ (RPA™) that can parallel Uninterruptible Power Supply (UPS) Modules with true redundancy. With RPA™, there is no need for external electronics or switches to control the UPS Modules in the Parallel System.

  • Page 14: Description

    With backfeed protection and compliance to EMC standards the TLE Series 625 to 1000 complies to current standards. Reliability can be further increased by paralleling up to six UPS Units utilizing ABB’s unique RPA™ technology (Redundant Parallel Architecture). With RPA every UPS is controlled in a true peer-to-peer configuration with redundancy in all critical elements and functions, eliminating all single points of failure.

  • Page 15: Block Diagram And Main Elements

    TLE Series 625 - 750 - 1000 UL S2 USER MANUAL — 4.1 Block diagram and main elements Fig. 4.1-1 Block Diagram TLE Series 625 to 1000 The TLE Series 625 to 1000 system can be divided into the following main elements: Control System TLE Series 625 to 1000 is designed with microprocessor-controlled signal processing circuits.

  • Page 16: Operation Modes

    The selection between the two operation modes “VFI mode and eBoost™ Operation Mode”, or switching between operation modes at required time, can be done through the UPS Control Panel (see Section 6.4 / eBoost). Note! The eBoost™ Operation Mode is available only if enabled at the factory by an ABB Service Technician.

  • Page 17: Utility Failure Operation

    TLE Series 625 - 750 - 1000 UL S2 USER MANUAL 4.2.3 Utility Failure Operation When the Utility is no longer within acceptable tolerances, the Battery will provide the DC power to the Inverter. The Inverter will maintain continuous AC power to the Load until the Battery Voltage reaches the lower limit of the Inverter operation capability.

  • Page 18: Automatic Bypass

    TLE Series 625 - 750 - 1000 UL S2 USER MANUAL 4.2.5 Automatic Bypass In normal operation, the Load is supplied by the Inverter. When the control system detects a fault in the Inverter, an overload condition or a short- circuit condition, the Automatic Bypass will transfer the critical Load to the Utility without interruption.

  • Page 19: Rpa Parallel System Operation

    TLE Series 625 - 750 - 1000 UL S2 USER MANUAL — 4.3 RPA Parallel System operation 4.3.1 Introduction to the RPA Parallel System Fig. 4.3.1-1 Block diagram RPA Parallel System operation Two or more equal power Units can be paralleled to increase the output power (Paralleling for Capacity) or to improve the overall reliability of an UPS system (Paralleling for Redundancy).

  • Page 20: Features Of Rpa Parallel System

    TLE Series 625 - 750 - 1000 UL S2 USER MANUAL 4.3.2 Features of RPA Parallel System The TLE Series 625 to 1000 RPA Parallel System is designed to provide a complete Redundant Parallel Architecture and is free from common equipment. Not only the Inverters but also the Bypass functions are redundant.

  • Page 21: Iemi Operation Mode (Option)

    Fig. 4.3.6-1 Functional diagram of an RPA Parallel System RPA in IEMi Operation Mode ABB offers the IEMi - Intelligent Energy Management integrated option to optimize energy cost while maintaining the highest possible reliability for Parallel Redundant Uninterruptible Power Supply Units (max. 6).

  • Page 22: Ups Paralleled On The Same Battery

    An RPA Parallel System with a Common Battery for two or more UPS (max. 4 Units), requires a particular installation and adequate setting of some parameters, (accessible only through “Service Code”) and can therefore only be done by an ABB Service Technician. Usually each UPS Unit runs with its own Battery.

  • Page 23: Service And Technical Support

    For fast and efficient technical support please mention the data marked on the identification label. — 4.6 Warranty ABB, operating through its authorized agents, warrants that the standard products will be free of defects in materials and workmanship for a period as per contract specifications. Note! This warranty does not cover failures of the product which result from incorrect installation, misuse, alterations by persons other than authorized agents, or abnormal working conditions.

  • Page 24: Recycling Instructions

    UPS packing materials must be recycled in compliance with all applicable regulations. Recycling at the end of service life! ABB, in compliance with environment protection recommends to the User that the UPS equipment, at the end of its service life, must be recovered conforming to the local applicable regulations.

  • Page 25: Control Panel

    TLE Series 625 - 750 - 1000 UL S2 USER MANUAL — 5 Control Panel — 5.1 Control Panel Fig. 5.1-1 Control Panel The Control Panel, positioned on the UPS front door, acts as the UPS user interface. Main features: LCD Touch screen color graphic display.

  • Page 26: Lcd Screen

    TLE Series 625 - 750 - 1000 UL S2 USER MANUAL — 6 LCD screen Composed of an LCD color “Touch Screen” which provides the following information to users: Synoptic diagram indicating UPS status. • UPS operating, AC and DC metering information. •...

  • Page 27: Description Of The Selection Keys

    TLE Series 625 - 750 - 1000 UL S2 USER MANUAL 6.1.1 Description of the selection keys Fig. 6.1.1-1 LCD screen Shows electric parameters values and statistics of use. MEASURES See Section 6.2. Shows in chronological order, all the events occurred (alarms, messages, EVENTS commands, handling, etc.).

  • Page 28: Description Of The Signaling Leds

    Inverter or from Automatic Bypass in case of eBoost™ Operation Mode). When blinking, indicates that a regular maintenance service is needed (SERVICE REQUIRED). May be reset by an ABB Service Technician only. See Section 9 – Maintenance – Service check.
  • Page 29 TLE Series 625 - 750 - 1000 UL S2 USER MANUAL LED ALARM (yellow color) It blinks when one or more alarm is activated. The internal Buzzer is ON. The LED remains blinking (with the alarm condition still present) and the buzzer stops when the key “MUTE” is pressed.
  • Page 30 TLE Series 625 - 750 - 1000 UL S2 USER MANUAL LEDs on Synoptic Diagram LED 1 Rectifier LED 2 Inverter LED 3 Booster/Battery charger LED 4 Automatic Bypass LED 5 LOAD Examples of typical scenarios in the Synoptic Diagram: Load supplied by Inverter Load supplied by Automatic Bypass eBoost Operation Mode...

  • Page 31: Measures

    TLE Series 625 - 750 - 1000 UL S2 USER MANUAL — 6.2 Measures MEASURES The MEASURES mode is entered any time the “MEASURES” key is pressed. The LCD screen will indicate a series of screenshots showing the measures of all electric parameters like AC, DC and various statistics.
  • Page 32 TLE Series 625 - 750 - 1000 UL S2 USER MANUAL Battery screen Voltage The Battery voltage. Current The Battery current (negative values correspond to the discharge of the Battery). Temperature The temperature of the Battery (“XXX” indicates sensor disabled). Autonomy The estimated backup time with the present Load.
  • Page 33 TLE Series 625 - 750 - 1000 UL S2 USER MANUAL Bypass screen Frequency The frequency of the input Utility. Voltage L1 / Voltage L2 / Voltage L3 3-phase Utility voltage PHASE /NEUTRAL. Current L1 / Current L2 / Current L3 Input Utility current for the 3-phases.

  • Page 34: Output Voltage

    TLE Series 625 - 750 - 1000 UL S2 USER MANUAL LOAD screen Voltage L1 / L2 / L3 Output voltage PHASE/NEUTRAL each phase. Current L1 / L2 / L3 The output current as RMS values for each phase. Percent load L1 / L2 / L3 The output Load as percentage for each phase.

  • Page 35: Events

    See Section 6.6. Key to reset general alarm and buzzer. Shows the screen User Events. Shows the screen Service Events. Reserved for the ABB Service Center. Shows the previous 50 events. Shows the previous 5 events. Shows the next 5 events.
  • Page 36 (Nr. 511 is the more recent, Nr. 1 is the first). Data (MM/DD/YYYY). Exact hour of the moment when the event occurred (HH/MM/SS/ thousandth). Number of standard ABB code of the event. Explicit text describing the event in the selected language. Screen Service Log...

  • Page 37: Events (Alarms And Messages)

    Parameters are lost and have been replaced with default 4000 SETUP VALUES LOST values. Please contact your ABB Service Center for intervention. A blocked DSP on the Control board causes this alarm and 4001 REGULATION BOARD FAILURE consequently the shut-down of Rectifier and Inverter and the opening of K3.
  • Page 38 TLE Series 625 - 750 - 1000 UL S2 USER MANUAL Code Alarm Description Temperature sensor indicates situation overtemperature on the Rectifier bridge. 4105 RECTIFIER OVERTEMPERATURE Only the alarm is given. The Rectifier, when in an Off state, cannot start as long as this condition persists.
  • Page 39 K6 for 10 seconds. 4406 SSM FAILURE After 3 times K6 remains definitively open. Only an ABB Service Technician can reset the alarm. The Utility Bypass Voltage is out of the tolerances (± 10%). 4410 BYPASS UTILITY OUT OF TOLERANCE K6 opens, synchronization with Utility is inhibited and transfer to Utility is blocked.
  • Page 40 Notice to do the Service Maintenance. Detection of Battery overtemperature condition. 4697 BATTERY OVERTEMPERATURE Only an ABB Service Technician can reset the alarm. In case of Utility Failure, with the actual Load, the run time 4698 BATTERY POWER INSUFFICIENT would be below stop operation time (default 3 minutes).

  • Page 41: Messages List

    TLE Series 625 - 750 - 1000 UL S2 USER MANUAL 6.3.3 Messages list Code Message Description The microprocessor has detected an incorrect operation: Transfers the Load on Utility and performs a program reset. 4002 WATCHDOG RESET The Inverter will restart automatically and will supply the Load.
  • Page 42 TLE Series 625 - 750 - 1000 UL S2 USER MANUAL Code Message Description The command to switch OFF the Inverter has been 4362 INVERTER OFF activated by the Control Panel or automatically for alarm presence. Bypass Input Utility is again within tolerance (voltage, 4411 BYPASS UTILITY OK frequency and phase).
  • Page 43 Load is below 10% or above 80%. Test is postponed for 1 week. Inverter can be started or shut-down by remote control. Commands source can be chosen depending on the value of parameter (ABB Service only): 4763 REMOTE CONTROL ON 0 = Only local panel...

  • Page 44: Setup

    Key to reset general alarm and buzzer. Shows the screen User. Shows the screen Service Full. Reserved for the ABB Service Center, at this level the parameters access is protected by a “Service Code”. Shows the screen Service Full. Reserved for the ABB Service Center, at this level the parameters access is protected by a...
  • Page 45 TLE Series 625 - 750 - 1000 UL S2 USER MANUAL Printer screen The UPS is capable of communicating to a serial printer, to printout disparate information. Please be sure to have a serial printer with a serial RS232 interface. This is the only printer-interface supported by the UPS.
  • Page 46 TLE Series 625 - 750 - 1000 UL S2 USER MANUAL eBoost screen (option) This screen is displayed only when eBoost™ Operation Mode is available (option). Enabled This parameter (values Yes/No) enables or disables the eBoost™ Operation Mode. If the value is “Yes” and the current time is in the interval for the current day, the eBoost™...
  • Page 47 TLE Series 625 - 750 - 1000 UL S2 USER MANUAL Hours/Day The number of eBoost™ Operation Mode hours per weekday “Monday to Sunday” is displayed in the operation mode parameter window (ceiling value). Note! To avoid undesired eBoost™ Operation Mode, verify: •...
  • Page 48 TLE Series 625 - 750 - 1000 UL S2 USER MANUAL IEMi screen (option) This screen is displayed only when IEMi Operation Mode is available (option). Enabled This parameter (values Yes/No) enables or disables the IEMi Operation Mode. If the value is “Yes” and the current time is in the interval for the current day, the IEMi Operation Mode.

  • Page 49: Identification Screen

    TLE Series 625 - 750 - 1000 UL S2 USER MANUAL Hours/Day The number of IEMi Operation Mode hours per weekday “Monday to Sunday” is displayed in the operation mode parameter window (ceiling value). Note! To avoid undesired IEMi Operation Mode, verify: •...

  • Page 50: Commands

    TLE Series 625 - 750 - 1000 UL S2 USER MANUAL — 6.5 Commands COMMANDS The COMMANDS mode is entered any time the “COMMANDS” key is pressed. Allows the user to execute UPS operation commands. In this mode the keys perform the following functions: Shows the main screen MEASURES.
  • Page 51 Rectifier Rectifier ON Rectifier switching ON command. Rectifier RESET Rectifier restore command. Reserved for the ABB Service Center. Led Rectifier status Indicates the Rectifier’s status: ON = lit OFF = turned Off Inverter Inverter ON Inverter switching ON command.
  • Page 52 The “System shutdown reset” must be done only on one Unit connected to the Parallel Bus (“Q1 - UPS output switch” closed)! Led System shutdown status Shows the “System shutdown” status: ACTIVE / NOT ACTIVE. Booster Only for ABB Service Center.
  • Page 53 TLE Series 625 - 750 - 1000 UL S2 USER MANUAL Commands 2 screen Allows the user to execute UPS operation commands. Buzzer TEST Acoustical alarm test (acoustical alarm should be always activated). Module shutdown procedure Guides throught the procedures to shutdown a single UPS or an RPA Parallel System Unit.

  • Page 54: Rpa Parallel System

    TLE Series 625 - 750 - 1000 UL S2 USER MANUAL — 6.6 RPA Parallel System RPA Parallel System (option) The RPA PARALLEL SYSTEM is entered any time the “RPA” key is pressed. This screen is only displayed when the RPA Parallel System is available (option).
  • Page 55 TLE Series 625 - 750 - 1000 UL S2 USER MANUAL Description of the RPA Parallel System screen’s main elements RECT Rectifier green color = On grey color = Off CHRG / BST Battery Charger / Booster green color = On grey color = Off Inverter green color = On...

  • Page 56: Operation

    TLE Series 625 to 1000 requires the introduction of a “START-UP KEY” code to perform the first commissioning. ENTER The "START-UP KEY" code can be introduced by an ABB Service Technician only. The introduction of the "START-UP KEY" code is mandatory to proceed to the first start-up of the UPS.

  • Page 57: Procedures For Single Tle Series 625 To 1000

    “OK”. Commissioning cannot be continued should one or more tests result to be negative. Please contact in this case your ABB Service Center. At this stage the Electronic Power Supply and Control Panel are switched ON and the Buzzer sounds.
  • Page 58 Without such configuration it is not possible to continue with the commissioning procedure. Warning! The set-up of the UPS configuration parameters must be done only by an ABB Service Technician! The set-up of mistaken values could compromise the integrity and reliability of the UPS! Language This parameter allows the choice of language used to display the information.
  • Page 59 TLE Series 625 - 750 - 1000 UL S2 USER MANUAL Battery Capacity Ah capacity of the Battery. Recharge Mode Recharge type of the Battery Normal Valve Regulated Lead Acid Battery (VRLA), NiCd without boost-charge and Flooded Lead Acid Battery without boost-charge.
  • Page 60 TLE Series 625 - 750 - 1000 UL S2 USER MANUAL Close “Q1 - UPS Output switch” (Pos. I). • The Load is supplied by the Utility through the Automatic Bypass. • Rectifier starts automatically. LED 1 (Rectifier) blinking, indicates Soft-start. •...

  • Page 61: Complete Ups Shut-Down

    TLE Series 625 - 750 - 1000 UL S2 USER MANUAL 7.1.2 Complete UPS shut-down Note! Follow this procedure only in case the UPS system and the Load must be completely powered- down. If eBoost™ option is available, make sure that eBoost™ Operation Mode is disabled before starting this procedure.

  • Page 62: Restore To Normal Operation After "System Shutdown" With Load Not Supplied

    TLE Series 625 - 750 - 1000 UL S2 USER MANUAL 7.1.3 Restore to normal operation after “System shutdown” with Load not supplied Warning! Please check and ensure the conditions of the connected Load are safe before proceeding, as this procedure will result in the connection of power to the Load circuit(s).

  • Page 63: Restore To Normal Operation After "Epo - Emergency Power Off" With Load Not Supplied

    TLE Series 625 - 750 - 1000 UL S2 USER MANUAL 7.1.4 Restore to normal operation after “EPO - Emergency Power Off” with Load not supplied Warning! Please check and ensure the conditions of the connected Load are safe before proceeding, as this procedure will result in the connection of power to the Load circuit(s).

  • Page 64: Procedures Single Tle Series 625 To 1000 Functioning As Frequency Converter

    “OK”. Commissioning cannot be continued should one or more tests result to be negative. Please contact in this case your ABB Service Center. At this stage the Electronic Power Supply and Control Panel are switched ON and the Buzzer sounds.
  • Page 65 Without such configuration it is not possible to continue with the commissioning procedure. Warning! The set-up of the UPS configuration parameters must be done only by an ABB Service Technician! The set-up of mistaken values could compromise the integrity and reliability of the UPS! Language This parameter allows the choice of language used to display the information.
  • Page 66 TLE Series 625 - 750 - 1000 UL S2 USER MANUAL Battery Capacity Ah capacity of the Battery. Recharge Mode Recharge type of the Battery Normal Valve Regulated Lead Acid Battery (VRLA), NiCd without boost-charge and Flooded Lead Acid Battery without boost-charge.
  • Page 67 TLE Series 625 - 750 - 1000 UL S2 USER MANUAL Close “Q1 - UPS Output switch” (Pos. I). • Rectifier starts automatically. LED 1 (Rectifier) blinking, indicates Soft-start. • At the end of Rectifier Soft-start the LED 1 (Rectifier) remains lit. Note! Before carrying out this procedure, ensure: LED 1 (Rectifier) is steadily lit: it indicates that the rectifier has completed the soft-start...

  • Page 68: Complete Shut-Down Of The Tle Series 625 To 1000 As Frequency Converter

    TLE Series 625 - 750 - 1000 UL S2 USER MANUAL 7.2.2 Complete shut-down of the TLE Series 625 to 1000 as frequency converter Note! Follow this procedure only in case the UPS system and the Load must be completely powered- down.

  • Page 69: Restore To Normal Operation After "System Shutdown" With Load Not Supplied

    TLE Series 625 - 750 - 1000 UL S2 USER MANUAL 7.2.3 Restore to normal operation after “System shutdown” with Load not supplied Warning! Please check and ensure the conditions of the connected Load are safe before proceeding, as this procedure will result in the connection of power to the Load circuit(s).

  • Page 70: Restore To Normal Operation After "Epo - Emergency Power Off" With Load Not Supplied

    TLE Series 625 - 750 - 1000 UL S2 USER MANUAL 7.2.4 Restore to normal operation after “EPO - Emergency Power Off” with Load not supplied Warning! Please check and ensure the conditions of the connected Load are safe before proceeding, as this procedure will result in the connection of power to the Load circuit(s).

  • Page 71: Procedures For Tle Series 625 To 1000 Rpa Parallel System

    “OK”. Commissioning cannot be continued should one or more tests result to be negative. Please contact in this case your ABB Service Center. At this stage the Electronic Power Supply and Control Panel are switched ON and the Buzzer sounds.
  • Page 72 Without such configuration it is not possible to continue with the commissioning procedure. Warning! The set-up of the UPS configuration parameters must be done only by an ABB Service Technician! The set-up of mistaken values could compromise the integrity and reliability of the UPS! Language This parameter allows the choice of language used to display the information.
  • Page 73 TLE Series 625 - 750 - 1000 UL S2 USER MANUAL Battery Capacity Ah capacity of the Battery. Recharge Mode Recharge type of the Battery Normal Valve Regulated Lead Acid Battery (VRLA), NiCd without boost-charge and Flooded Lead Acid Battery without boost-charge.
  • Page 74 TLE Series 625 - 750 - 1000 UL S2 USER MANUAL Close “Q1 - UPS Output switch” (Pos. I) on all Units. • When closing “Q1 - UPS Output switch” on the last Unit of the RPA Parallel System, the Automatic Bypass of all Units connects to the Load.
  • Page 75 TLE Series 625 - 750 - 1000 UL S2 USER MANUAL Insert the Inverter performing the “Inverter ON” command on all other Units. Do not start the next Inverter until the sequence of the previous ends. Perform the “Inverter ON” command from the screen: Commands 1 / INVERTER / ON.

  • Page 76: Separate A Ups Unit From The Rpa Parallel System (System Redundancy)

    TLE Series 625 - 750 - 1000 UL S2 USER MANUAL 7.3.2 Separate a UPS Unit from the RPA Parallel System (System Redundancy) Note! If eBoost™ option is available, make sure that eBoost™ Operation Mode is disabled before starting this procedure. If IEMi option is available, make sure that IEMi Operation Mode is disabled before starting this procedure.
  • Page 77 Synoptic diagram of other Units End of Procedure Danger! It will take 5 minutes for the DC capacitors to discharge. Open only the front door, do not open any other part of the UPS. Note! For any further intervention contact your ABB Service Center.

  • Page 78: Reconnect A Ups Unit To Rpa Parallel System

    TLE Series 625 - 750 - 1000 UL S2 USER MANUAL 7.3.3 Reconnect a UPS Unit to RPA Parallel System Note! The Load is still powered by the other Units supplying the Parallel Bus. This UPS Unit will be powered on and connected to the Parallel Bus in order to share the Load with each other's.
  • Page 79 TLE Series 625 - 750 - 1000 UL S2 USER MANUAL Note! Before carrying out this procedure, ensure: LED 1 (Rectifier) is steadily lit: it indicates that the rectifier has completed the soft-start stage and it’s now fully on. b. LED 3 (Booster/Battery charger) is steadily lit: it indicates the charger has been switched on Check the battery voltage as reported on the UPS front panel is the expected battery floating voltage.

  • Page 80: Complete Rpa Parallel System Shut-Down

    TLE Series 625 - 750 - 1000 UL S2 USER MANUAL 7.3.4 Complete RPA Parallel System shut-down Note! The UPS RPA Parallel System and the Load have to be completely powered down. If eBoost™ option is available, make sure that eBoost™ Operation Mode is disabled before starting this procedure.

  • Page 81: Restore To Normal Operation After "System Shutdown" With Load Not Supplied

    TLE Series 625 - 750 - 1000 UL S2 USER MANUAL 7.3.5 Restore to normal operation after “System shutdown” with Load not supplied Warning! Please check and ensure the conditions of the connected Load are safe before proceeding, as this procedure will result in the connection of power to the Load circuit(s).
  • Page 82 TLE Series 625 - 750 - 1000 UL S2 USER MANUAL Note! Before carrying out this procedure, ensure (on each unit): LED 1 (Rectifier) is steadily lit: it indicates that the rectifier has completed the soft-start stage and it’s now fully on. b.

  • Page 83: Restore To Normal Operation After "Epo - Emergency Power Off" With Load Not Supplied

    TLE Series 625 - 750 - 1000 UL S2 USER MANUAL 7.3.6 Restore to normal operation after “EPO - Emergency Power Off” with Load not supplied Warning! Please check and ensure the conditions of the connected Load are safe before proceeding, as this procedure will result in the connection of power to the Load circuit(s).
  • Page 84 TLE Series 625 - 750 - 1000 UL S2 USER MANUAL Note! Before carrying out this procedure, ensure (on each unit): LED 1 (Rectifier) is steadily lit: it indicates that the rectifier has completed the soft-start stage and it’s now fully on. b.

  • Page 85: Options

    UPS, providing status monitoring and alarm notification that supports all ABB UPS product lines, anytime, anywhere. iUPSGuard provides current and detailed information about UPS operation, including its configuration, internal alarms and operating conditions over web.
  • Page 86 TLE Series 625 - 750 - 1000 UL S2 USER MANUAL RPA Parallel System Redundant Parallel Architecture Allows extending the Unit to an RPA Parallel System with 2, 3, 4, 5 or 6 Units connected on the same bus, which ensure the highest reliability rate and increase the power availability without prior investments...

  • Page 87: Maintenance

    9.1.1 Service check If this lamp lights up during normal operation, the Unit has not been serviced for the last 20,000 hours by an ABB Service Technician. Some components of the UPS which need periodic maintenance, if not replaced, could cause a reliability reduction of the supply system.

  • Page 88: Battery

    Battery replacement, may result in thermal damage to the equipment and an increased risk of personnel injury. ABB declines any responsibility for any damage to the system and the surrounding caused by Battery when the Battery maintenance program is provided by other than ABB itself and ABB authorized partners.

  • Page 89: Ul9540 Compliance

    — 10 UL9540 compliance This paragraph covers an energy storage system (ESS) certified by ABB to ANSI/CAN/UL 9540:2023 - Energy Storage Systems and Equipment standard and guides customers on their application. This Paragraph covers the combination of the UPS model TLE Series UL with Lithium-Ion battery Samsung models PHR3462-001A (136S).

  • Page 90: Single Line Diagram And Interconnection

    TLE Series 625 - 750 - 1000 UL S2 USER MANUAL — 10.5 Single line diagram and interconnection The following diagrams depict UL 9540-certified systems with TLE Series UL. The certification includes the equipment and its interaction within the energy storage system (ESS) protection devices and ancillary equipment.

  • Page 91: Ess Distance

    TLE Series 625 - 750 - 1000 UL S2 USER MANUAL Equipment combinations and associated power and energy nominal ratings are given below table: Model Number Continuous AC Battery Battery power (KVA) model Q.ty Energy Capacity 625 KVA TLE HP 625 4NWP105711R0002 136S 138.4 kWh...

  • Page 92: Fire Protection Devices

    Remote disconnect control such as EPOs that disconnect and de-energize the complete ESS, need to not be marked in this manner. — 10.9 Fuse Replacement Fuse replacement is only to be performed by qualified ABB service personnel. — 10.10 AC Fault Arc Flash Calculation Per UL9540 an AC arc flash calculation and label must be provided.

  • Page 93: Notes

    TLE Series 625 - 750 - 1000 UL S2 USER MANUAL — 11 Notes — 11.1 Notes Form It is recommended to note in this section Notes, with date and short description all the operations performed on the UPS, as: maintenance, components replacement, abnormal situations, etc. Date Description Done by...
  • Page 95 — ABB Switzerland Ltd. Via Luserte Sud 9 6572 Quartino Switzerland abb.com/ups © Copyright 2025 ABB. All rights reserved Specifications subject to change without notice...

This manual is also suitable for:

Tle 625 seriesTle seriesTle 1000 seriesTle hp 625Tle hp 750Tle hp 1000

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