1. Manuals
  2. Brands
  3. Norton Clipper Manuals
  4. Saw
  5. CTR1042L
  6. Owner's manual

Norton Clipper CTR1042L Owner's Manual

Wet tile rail saw 10”
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
 
OWNER'S MANUAL
WET TILE RAIL SAW 10"
Model: CTR1042L

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the CTR1042L and is the answer not in the manual?

Questions and answers

Related Manuals for Norton Clipper CTR1042L

Summary of Contents for Norton Clipper CTR1042L

  • Page 1   OWNER’S MANUAL WET TILE RAIL SAW 10” Model: CTR1042L...

  • Page 2: Warranty

      CTR1042L saws manufactured by Norton Clipper are warrantied against defects in workmanship or materials for a period of one (1) year from the original purchase date from Norton Clipper when used in commercial, institutional, rental, or professional use. To activate your warranty for all Norton Clipper products visit the Product Registration page on the website and register your machine.

  • Page 3: Table Of Contents

    SPECIFCATIONS & Features ................. 9-11 CTC102XL Specifications ....................... 9 Optional Accessories ......................11 Unpacking, Assembly, & Setup................12-25 Components and Orientation of the CTR1042L ..............13-14 Folding Legs ........................... 14-15 Attaching and Using the Accessories..............15-22 Transport Wheels ........................15-17 Transport Handles ........................
  • Page 4 Operation......................... 30 Wet Cutting Do’s & Don’ts ...................... 30 Dry Cutting Do’s & Don’ts ....................... 30 Saw Maintenance & Troubleshooting ..............31-32 Parts Breakdown..................... 33-37 Parts Ordering ........................33 Main Assembly Group ......................34-35 Cutting Head Group ........................ 36-37 OwnersManual-TileSaw-CTR1042L-Rev11-2024...

  • Page 5: Safety Precautions

    Severe personal injury and damage to the engine or equipment can result if operated at speed above maximum. Always obey the maximum speed rating of blade. Warning alert symbol. DO NOT LIFT THE SAW BY THE HANDLEBARS OR CUTTING TABLE. OwnersManual-TileSaw-CTR1042L-Rev11-2024...

  • Page 6: Safety Icons

    Read OSHA and ANSI B7.1. Read operator’s instructions. Visit the industry safety page: www.safety.UAMA.org Eye protection must be worn. Ear protection must be worn. Hand protection must be worn. Protect your lungs against dust. Pump On Pump Off Rotation direction of the blade. OwnersManual-TileSaw-CTR1042L-Rev11-2024...

  • Page 7: Dust And Silica Warning

    • Lead, from lead-based paints • Crystalline silica, from bricks and cement and other masonry products • Arsenic and chromium, from chemically treated lumber  For Addition Information Consult the Following Sources:  http://www.osha.gov/dsg/topics/silicacrystalline/index.html http://www.cdc.gov/niosh/consilic.html http://oehha.ca.gov/prop65/law/P65law72003.html http://www.dir.ca.gov/Title8/sub4.html   Use Approved: Eye Protection Hearing Protection Respiratory Head Protection Protection OwnersManual-TileSaw-CTR1042L-Rev11-2024...
  • Page 8 Inspect the blade for damage before restarting the saw. Use caution when resuming a cut. Be certain that the blade is in alignment with the previous cut. 11. Do not force the blade into the cut by pushing the material into the blade too fast. OwnersManual-TileSaw-CTR1042L-Rev11-2024...

  • Page 9: Machine Lifting Points

     DO NOT lift by the Blade Guard  DO NOT lift by the Folding Legs  DO NOT move or lift by pulling on the Power Cord.  Always verify that the power is disconnected from the CTR1042L before moving or lifting. OwnersManual-TileSaw-CTR1042L-Rev11-2024...

  • Page 10: Specifcations & Features

    9. The adjustable cutting rip guide is designed for both 90º square cutting and any angle between 0 to 90º. 10. The CTR1042L blade capacity is 10" and can be used with 8” which provides a variety of blade usage.
  • Page 11 Adjustable cutting depth allows the usage of 10” or 8” and setting the required dept of cut Cutting Depth Control in addition the CTR1042L features a plunge cut feature which allows cutting of longer 48” (1,220) materials with a machine with the same length as a 42” (1,067)

  • Page 12: Optional Accessories

    OPTIONAL ACCESSORIES   Items Includes with the CTR1042L The CTR1042L ships fully assembled and only the accessories and blade will be needed to prepare the machine for usage.  Water Pump  Accessory Bag  Transport Handle (4)  Transport Wheel Kit ...

  • Page 13: Unpacking, Assembly, & Setup

    Be certain that you have the following items before you discard the container. • Saw • Universal Wrench • Water Pump • Side Table Extension • Accessory Bag • Genuine Norton Clipper Ø10" Continuous Rim Tile Saw Blade • Transport Handle (4) • Owner's Manual • Transport Wheels OwnersManual-TileSaw-CTR1042L-Rev11-2024...

  • Page 14: Components And Orientation Of The Ctr1042L

    CTR1042L only ships with one (1) set of Transport Wheels. Deploying the Legs The CTR1042L can be used with the Legs deployed (open position) or from the closed position. The following instructions describe how to deploy (open) the legs. WARNING: The Folding Legs Create a Finger Pinch Hazard...

  • Page 15: Folding Legs

    ASSEMBLY & SET-UP Folding Legs: The CTR1042L includes locking folding legs that allows the machine to be used in a comfortable standing position. In addition, the machine can be operated with the folding legs stored position. CTR1042L Folding Legs Retracted CTR1042L Folding Legs Deployed WARNING: The machine can slip if care is not taken.

  • Page 16: Unpacking, Assembly & Set-Up

    2. Verify that the cutting head locking knob is tightened, and the cutting head cannot move. Cutting Head Lock Knob  3. Loosen the wing nut for one (1) of the rear folding legs. See “CTR1042L Folding Leg Components” for details and locations of items.

  • Page 17: Attaching And Using The Accessories

    Attaching and using the Accessories: Transport Wheels: The CTR1042L features transport wheels that allow the machine to be rolled on the job site. The transport wheels can be installed on the rear folding legs or to the rear of the frame without the any tools.

  • Page 18: Transport Handles

    5. Repeat for the other side. Transport Handles: The CTR1042L includes four (4) transport wheels with cousin rubber grips that are designed to thread into holes located in each end of the water pan which allow for easier and more convenient moving and lifting of the machine.

  • Page 19: Side Table Extension

    1. Loose the wing nuts located on the under side of the side table extension. NOTE: Do not remove the wind nuts. Side Table Extension can be installed on either side of the CTR1042L. 2. Position the side table extension anywhere along the frame of the water pan.

  • Page 20: Water Pump And Overflow Drain Plug

    Water Pump and Overflow Plug: The CTR1042L includes a water pump which can be removed from the machine and placed in a clean bucket of water when cutting materials which stain easily or for cleaning of the water system. In addition, the CTR1042L ships with a traditional drain plug which is attached to the machine with a tether to reduce the chances of being misplaced.

  • Page 21: Overflow Drain Plug

    1. Remove the traditional drain plug from the drain hole and drain any water in the machine. NOTE: The traditional drain plug is tethered to the CTR1042L with a lanyard and can be left laying in the water pan. It is recommended to clean the machine at this time.

  • Page 22: Adjustable Angle Guide

    ACCESSORIES Adjustable Angle Guide: The CTR1042L ships with an adjustable angle guide that allows the operator to properly align the material and also allows cutting of angles in the material. The adjustable angle guide will support cutting angles between 0° to 180°and ships completely assembled.

  • Page 23: Blade Installation

    Adjustable Angle Guide Installation Blade Installation The CTR1042L is designed to be used with 8” or 10” diamond blades that are designed for cutting of tiles, stone, pavers and bricks. Do not use abrasive blades, wood cutting, blades, or other products that are not Diamond Steel Centered blades with a 5/8”...

  • Page 24: Cutting Depth

    CUTTING DEPTH   Cutting Depth The CTR1042L has an adjustable depth of cut that can also be used to plunge cut and is used when cutting materials longer than 42”. The CTR1042L is designed to cut tiles, stone, and other materials by plunge...

  • Page 25: Plunge Cuts

    WARNING: Never Adjust the Miter Setting or Depth of Cut While the Blade is Rotating, or the Motor is On. Disconnect the Power Supply Before Making Adjustments. The CTR1042L can preform accurate Miter Cuts up to 45°. 1. Never adjust the cutting depth while the motor is running, disconnect the power supply before adjusting the depth of cut.
  • Page 26 If binding this is a sign that the material is moving, the Post Knobs are not tight, or the blade has lost its tension, or the diamonds are not exposed. 12. When the cut is completed turn off the saw and return the blade to the original starting position. OwnersManual-TileSaw-CTR1042L-Rev11-2024...

  • Page 27: Electrical

    Electrical Supply: The CTR1042L can only be used on a 115-volt 60 Hz 1 Phase circuit with a minimum of a 15-amp breaker, for best performance use a 20-amp breaker. Before connecting the CTR1042L to the electrical supply, make sure the voltage is 115v.

  • Page 28: Wiring Diagram

    ELECTRICAL   CTR1042L Wiring Diagram Ensure that the Power Cord and Extension Cord does not sit in any water. Always make sure to have a drip loop in the power cable. Drip Loop OwnersManual-TileSaw-CTR1042L-Rev11-2024...

  • Page 29: General Electrical Troubleshooting

    Improperly wired motors are not covered under warranty.  Verify that the circuit breaker is correct for the machine and voltage being used. o Although the CTR1042L can be used on a 15A circuit a 20A is recommend for best performance. ...
  • Page 30 What blade is being used? Use the correct blade for the material being cut. What cutting method is being used. Change cutting methods. May need to go to Authorized Service Center to diagnose and repair OwnersManual-TileSaw-CTR1042L-Rev11-2024...

  • Page 31: Operation

    Do not make long cuts with dry blades--allow them to air cool periodically. Do not use the edge or side of blade to cut or grind. Do not attempt to cut a radius or curve. Do not cut too deep or too fast into the material. OwnersManual-TileSaw-CTR1042L-Rev11-2024...

  • Page 32: Saw Maintenance & Troubleshooting

     Have  the  whole  electric  system  of  the machine checked by a qualified  Electrician.   Have  the  motor  checked  and  replaced, if necessary, by a qualified  technician.   Exert less pressure when cutting.  Motor stops (power cut out)   Too  much  pressure  exerted  while   Use a saw blade which corresponds  cutting.  to the material being cut.   Incorrect specification for saw blade.   Have the electric system of   Saw has a defective electric system  the saw checked by a qualified  technician.       OwnersManual-TileSaw-CTR1042L-Rev11-2024...
  • Page 33  The  material  feed  is  too  high;  cooling water.   proceed more slowly   Lateral friction when  cutting   Ensure that the direction of  Grinding marks on the saw blade   Material  is  not  being  fed  parallel  to  feed is absolutely parallel to the saw  blade.  blade.   Poor tension in the blade material   Adjust roller table.   Too much load on the saw blade   Have the saw blade tensioned.   The  material  feed  is  too  high,  proceed more slowly  OwnersManual-TileSaw-CTR1042L-Rev11-2024...

  • Page 34: Parts Breakdown

    Web: www.nortonabrasives.com NOTE: All Parts Are Sold as Individual (each) Unless Noted Otherwise Use Only Clipper Diamond Blades. Contact your local Norton Clipper Distributor or our Customer Service at 800-554-8003 for the best blade for the application. All parts are designated as either Service Parts (S) or Wear Parts (W) in the Type column in the parts listing.

  • Page 35: Main Assembly Group

    MAIN FRAME   Main Assembly Group     OwnersManual-TileSaw-CTR1042L-Rev11-2024...
  • Page 36 MAIN FRAME   Main Frame Group Description Type 70184634068 RAIL ASSY W/HWD CTR1042L 70184634069 RULER GUIDE CTR1042L 70184634071 TABLE KIT W/HWD CTC1042L KNOB w/THREADED STUD CTR1042L 70184634070 CUTTING HEAD ASSY CTC1042L 10" Diamond Blade contact customer service 70184634072 BLADE COLLAR KIT W/SHAFT NUT CTR1042L 70184634073 BLADE SHAFT NUT 70184634074 GUARD BLADE ASSY CTR1042L 70184634075 HARDWARE KIT BLADE GUARD CTR1042L 70184634078 SPLASH GUARD KIT CTR1042 70184634079 WATER SYSTEM ASSY CTR1042L 70184634080 ADJUSTABLE ANGLE GUIDE W/HWD 70184634101 FRAME ASSY CTR1042L 70184634081 FOLDING LEG ASSY W/HWD 70184634102 HARDWARE KIT FOR FOLDING LEG CTR1042L 70184634082 WHEEL KIT W/HWD CTR1042L 70184634083 HARDWARE KIT FOR WHEELS CTR1042L...

  • Page 37: Cutting Head

    CUTTING HEAD     OwnersManual-TileSaw-CTR1042L-Rev11-2024...

  • Page 38: Cutting Head Group

    BOOT RUBBER TOGGLE SWITCH 70184600875   COVER TOGGLE SWITCH  1  W  70184627019 31  SWITCH RESET 18A w/RUBBER BOOT  1  W  70184634092 CORD WATER PUMP CTC1042L 70184634093 CORD POWER IN CTC1042L 70184634094 COVER CUTTING HEAD w/HWD 70184634095 CARRIAGE w/ROLLER BEARING & HWD 70184634104 ROLLER BEARING w/HARDWARE KIT 70184634096 CUTTING HEAD ASSY CTR1042L 70184634097 HANDLE CUTTING HEAD CTR1042L HARDWARE KIT FOR CUTTING HEAD CTR1042L 70184634106 STOPPER FOR CUTTING HEAD CTR1042L 70184634098 SPRING CUTTING HEAD CTR1042L 70184634105 KNOB CUTTING DEPTH ADJUSTMENT CTR1042L 70184634099 WATER HOSE FLEXIBLE ASSY 70184634100 MOT ASSY W/HARDWARE CTR1042L Type: S = Service Part, W = Wear Part, All Parts Are Sold as Individual (each) Unless Noted Otherwise  Use the UPC Number When Ordering OwnersManual-TileSaw-CTR1042L-Rev11-2024...
  • Page 39   NOTES OwnersManual-TileSaw-CTR1042L-Rev11-2024...
  • Page 40   OwnersManual-TileSaw-CTR1042L-Rev11-2024...

Table of Contents