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Hiwin KP4 B Series Installation Instruction

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Summary of Contents for Hiwin KP4 B Series

  • Page 1     Installation Instruction         KP4xB Toothed belt axis                                                          ...
  • Page 2 Tel.: +49 (0)781 / 9 32 78-77 These installation instructions are protected by copyright. Any form or reproduction, publication in part or whole, amendment or abbreviation requires the written permission of Messrs. HIWIN.   2 of 111 Installation Instruction KP4xB Toothed belt axis 1/23/2013 V2.0...

  • Page 3: Table Of Contents

    KP44 Servic e life Positio oning accura cy and repea atability Motor stallation Prepar ring installati Mecha anical installa ation   HIWIN L Linear Motion Installa ation Instructi ion KP4xB T Toothed belt axis 1/23/2 2013 V2.0 3 of 111...
  • Page 4   7.12 Strip deflection   7.13 Cover strip clamp   7.14 Magnetic strips   7.15 Rubber buffer   Service, maintenance and disposal   Service address   4 of 111 Installation Instruction KP4xB Toothed belt axis 1/23/2013 V2.0 HIWIN Linear Motion...
  • Page 5   9.1.6 Torque   9.1.7 Moment of inertia   9.1.8 Temperature   9.1.9 Conductor cross section Terms and Abbreviations   Table of figures   Index   5 of 111 HIWIN Linear Motion Installation Instruction KP4xB Toothed belt axis 1/23/2013 V2.0...
  • Page 6     6 of 111 Installation Instruction KP4xB Toothed belt axis 1/23/2013 V2.0 HIWIN Linear Motion...

  • Page 7: Ab Bout This Ma Anual

    If a response to a work step is indicated, this allows you to verify that the work step has been performed correctly.   Unless otherwise stated, the individual steps must be performed in the specified sequence.     HIWIN Linear Motion Installation Instruction KP4xB Toothed belt axis 1/23/2013 V2.0 7 of 111...
  • Page 8   Example: Minimum conductor cross section: 1.5 mm (AWG 14)   Glossary Explanations of special technical terms and abbreviations.   Index  List of keywords with references to the corresponding page numbers   Installation Instruction KP4xB Toothed belt axis 1/23/2013 V2.0 8 of 111 HIWIN Linear Motion...

  • Page 9: Introduction

    KP43Bx (cross section axis body 80x80 mm) • KP44Bx (cross section axis body 110x110 mm)   The sizes differ in terms of outer dimensions, drive data, payload capacities and maximum stroke.   HIWIN Linear Motion Installation Instruction KP4xB Toothed belt axis 1/23/2013 V2.0 9 of 111...

  • Page 10: Features And Options S Of The Linear R Axis

    • Low-noise operation   Recirculating ball bearing guide • High acceleration • High payload • High torque load • High accuracy • Long service life   Installation Instruction KP4xB Toothed belt axis 1/23/2013 V2.0 10 of 111 HIWIN Linear Motion...

  • Page 11: Motor Mo Ounting

                          Figure 1: Motor mou nting left or rig   HIWIN L inear Motion Installa tion Instructi on KP4xB T oothed belt a axis 1/23/2 2013 V2.0 1 of 111...
  • Page 12 (13) amp fastener r for cover str (14) bber buffer (15) Stri ip deflection   of 111 Installation Instruction K KP4xB Toothe ed belt axis 1/23/2013 V2.0 HIWIN Linear r Motion...

  • Page 13: Type C Code

    4 2 B R M 1200 C 1 N B 100 R / 2 3G 0 A = One carriage B = Two carriages C = Three carriages   HIWIN Linear Motion Installation Instruction KP4xB Toothed belt axis 1/23/2013 V2.0 13 of 111...
  • Page 14 3) Minimum distance between 2 carriages: see dimensional drawings                     Figure 3: Axis drive interface     Installation Instruction KP4xB Toothed belt axis 1/23/2013 V2.0 14 of 111 HIWIN Linear Motion...

  • Page 15: Declar Ration Of Inco Orporation

    The partly completed machine must not be put into service until it has been determined that the machine, into which the partly completed machine is to be incorporated, conforms to the requirements of the Machinery Directive 2006/42/EG. Offenburg, 18.11.2011 Management Werner Mäurer    HIWIN Linear Motion Installation Instruction KP4xB Toothed belt axis 1/23/2013 V2.0 15 of 111...

  • Page 16: Qualifi Cation Of Per Rsonnel

    Any use other than the use explicitly permitted is prohibited and can result in hazards.   Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel.   Installation Instruction KP4xB Toothed belt axis 1/23/2013 V2.0 16 of 111 HIWIN Linear Motion...

  • Page 17: Hazard Categories

      Failure to follow these instructions will result in death or seri- ous injury.   HIWIN Linear Motion Installation Instruction KP4xB Toothed belt axis 1/23/2013 V2.0 17 of 111...
  • Page 18 Guidelines for the Application, Installation, and Maintenance of Solid State Control” and to NEMA ICS 7.1 (latest edition), “Safety Standards for Construction and Guide for Selection, Installation and Operation of Adjustable-Speed Drive Systems”.   Installation Instruction KP4xB Toothed belt axis 1/23/2013 V2.0 18 of 111 HIWIN Linear Motion...

  • Page 19: Technical Data

    Vacuum Operation in vacuum is not permissible.   Lubricants and lubrication See chapters "8.4.2 Lubrication" and "8.4.3 Lubricating the linear guide and the drive elements".   HIWIN Linear Motion Installation Instruction KP4xB Toothed belt axis 1/23/2013 V2.0 19 of 111...
  • Page 20 Aluminum, not anodized; cone stainless steel 1.4112 Clamping hub Aluminum, not anodized Elastomer spider PUR 98 Sh A-GS Shaft extension Aluminum, not anodized; cone stainless steel 1.4112   Installation Instruction KP4xB Toothed belt axis 1/23/2013 V2.0 20 of 111 HIWIN Linear Motion...
  • Page 21 Steel, galvanized Circlips Steel, galvanized Slot nuts Steel, galvanized Locating dowel Stainless steel: X8CrNiS 18-9 Clamping claws Aluminum, anodized Gearbox and motor adaptation Aluminum, not anodized   HIWIN Linear Motion Installation Instruction KP4xB Toothed belt axis 1/23/2013 V2.0 21 of 111...
  • Page 22 2) Without cover strip 3) The maximum permissible dynamic forces and torques decrease at increasing velocities (see characteristic curves) 4) Load- and stroke-dependent 5) All carriages driven   Installation Instruction KP4xB Toothed belt axis 1/23/2013 V2.0 22 of 111 HIWIN Linear Motion...
  • Page 23 KP41B                       Figure 5: Forces and d torques   HIWIN L inear Motion Installa tion Instructi on KP4xB T oothed belt a axis 1/23/2 2013 V2.0 3 of 111...
  • Page 24                             v [m/s]       Carriage type 2 Carriage type 4   Installation Instruction KP4xB Toothed belt axis 1/23/2013 V2.0 24 of 111 HIWIN Linear Motion...
  • Page 25           1 ,50 75 N 1 ,75 1 00 N 2,00             Figure 6: Deflection KP41BR   HIWIN Linear Motion Installation Instruction KP4xB Toothed belt axis 1/23/2013 V2.0 25 of 111...
  • Page 26   Portal axis Support axis End block Section of end block Section of axis Carriage type 2 (type 4 has more tapped holes for mounting)   Installation Instruction KP4xB Toothed belt axis 1/23/2013 V2.0 26 of 111 HIWIN Linear Motion...
  • Page 27 1) In the case of axes with more than one carriage, you must add the carriage length (LC) and the distance between the carriages for each additional carriage. 2) Prepared for locating rings (see Accessories)   HIWIN Linear Motion Installation Instruction KP4xB Toothed belt axis 1/23/2013 V2.0...
  • Page 28 [Nm] dynmax 1) The maximum permissible dynamic forces and torques decrease at increasing velocities (see characteristic curves) 2) Load- and stroke-dependent 3) All carriages driven   Installation Instruction KP4xB Toothed belt axis 1/23/2013 V2.0 28 of 111 HIWIN Linear Motion...
  • Page 29 KP42B KP42BB                       Figure 8: Forces and d torques   HIWIN L inear Motion Installa tion Instructi on KP4xB T oothed belt a axis 1/23/2 2013 V2.0 9 of 111...
  • Page 30                     v [m/s]         Carriage type 1 Carriage type 2 Carriage type 4   Installation Instruction KP4xB Toothed belt axis 1/23/2013 V2.0 30 of 111 HIWIN Linear Motion...
  • Page 31 1 50 N             1 ,25 200 N                 1 ,50 Figure 9: Deflection KP42BR   HIWIN Linear Motion Installation Instruction KP4xB Toothed belt axis 1/23/2013 V2.0 31 of 111...
  • Page 32                     v [m/s]         Carriage type 1 Carriage type 2 Carriage type 4   Installation Instruction KP4xB Toothed belt axis 1/23/2013 V2.0 32 of 111 HIWIN Linear Motion...
  • Page 33   1 ,50             300 N 1 ,75               2,00 Figure 10: Deflection KP42BB   HIWIN Linear Motion Installation Instruction KP4xB Toothed belt axis 1/23/2013 V2.0 33 of 111...
  • Page 34 Portal axis Support axis End block Section of end block Section of axis Carriage type 1 (types 2 and 4 have more tapped holes for mounting)   Installation Instruction KP4xB Toothed belt axis 1/23/2013 V2.0 34 of 111 HIWIN Linear Motion...
  • Page 35 1) In the case of axes with more than one carriage, you must add the carriage length (LC) and the distance between the carriages for each additional carriage. 2) Prepared for locating rings (see Accessories)   HIWIN Linear Motion Installation Instruction KP4xB Toothed belt axis 1/23/2013 V2.0...
  • Page 36 [Nm] dynmax 1) The maximum permissible dynamic forces and torques decrease at increasing velocities (see characteristic curves) 2) Load- and stroke-dependent 3) All carriages driven   Installation Instruction KP4xB Toothed belt axis 1/23/2013 V2.0 36 of 111 HIWIN Linear Motion...
  • Page 37 KP43B KP43BB                       Figure 12: Forces an nd torques   HIWIN L inear Motion Installa tion Instructi on KP4xB T oothed belt a axis 1/23/2 2013 V2.0 7 of 111...
  • Page 38                       v [m/s]       Carriage type 1 Carriage type 2 Carriage type 4   Installation Instruction KP4xB Toothed belt axis 1/23/2013 V2.0 38 of 111 HIWIN Linear Motion...
  • Page 39     1 ,00       1 ,25 400 N 1 ,50                 Figure 13: Deflection KP43BR   HIWIN Linear Motion Installation Instruction KP4xB Toothed belt axis 1/23/2013 V2.0 39 of 111...
  • Page 40                       v [m/s]       Carriage type 1 Carriage type 2 Carriage type 4   Installation Instruction KP4xB Toothed belt axis 1/23/2013 V2.0 40 of 111 HIWIN Linear Motion...
  • Page 41             1 ,75     2,00 800 N                 Figure 14: Deflection KP43BB   HIWIN Linear Motion Installation Instruction KP4xB Toothed belt axis 1/23/2013 V2.0 41 of 111...
  • Page 42 Portal axis Support axis End block Section of end block Section of axis Carriage type 1 (types 2 and 4 have more tapped holes for mounting)   Installation Instruction KP4xB Toothed belt axis 1/23/2013 V2.0 42 of 111 HIWIN Linear Motion...
  • Page 43 1) In the case of axes with more than one carriage, you must add the carriage length (LC) and the distance between the carriages for each additional carriage. 2) Prepared for locating rings (see Accessories)   HIWIN Linear Motion Installation Instruction KP4xB Toothed belt axis 1/23/2013 V2.0...
  • Page 44 Max. torque Mx dynmax 1) The maximum permissible dynamic forces and torques decrease at increasing velocities (see characteristic curves) 2) Load- and stroke-dependent 3) All carriages driven   Installation Instruction KP4xB Toothed belt axis 1/23/2013 V2.0 44 of 111 HIWIN Linear Motion...
  • Page 45 KP44B                       Figure 16: Forces an nd torques   HIWIN L inear Motion Installa tion Instructi on KP4xB T oothed belt a axis 1/23/2 2013 V2.0 5 of 111...
  • Page 46                       v [m/s]       Carriage type 1 Carriage type 2 Carriage type 4   Installation Instruction KP4xB Toothed belt axis 1/23/2013 V2.0 46 of 111 HIWIN Linear Motion...
  • Page 47             1 ,75 1 .500 N 2,00                   Figure 17: Deflection KP44BB   HIWIN Linear Motion Installation Instruction KP4xB Toothed belt axis 1/23/2013 V2.0 47 of 111...
  • Page 48 Portal axis Support axis End block Section of end block Section of axis Carriage type 1 (types 2 and 4 have more tapped holes for mounting)   Installation Instruction KP4xB Toothed belt axis 1/23/2013 V2.0 48 of 111 HIWIN Linear Motion...
  • Page 49 1) In the case of axes with more than one carriage, you must add the carriage length (LC) and the distance between the carriages for each additional carriage. 2) Prepared for locating rings (see Accessories)   HIWIN Linear Motion Installation Instruction KP4xB Toothed belt axis 1/23/2013 V2.0...
  • Page 50       See the moto or manual fo r details on t he motor.   of 111 Installation Instruction K KP4xB Toothe ed belt axis 1/23/2013 V2.0 HIWIN Linear r Motion...

  • Page 51: Installation

    Do not allow flammable or heat-sensitive parts in the immediate vicinity. • Consider the measures for heat dissipation described.   Failure to follow these instructions can result in death or seri- ous injury.   HIWIN Linear Motion Installation Instruction KP4xB Toothed belt axis 1/23/2013 V2.0 51 of 111...
  • Page 52 The a xis must not t be lifted via motor. Supp port the moto r when lifting g the axis.   of 111 Installation Instruction K KP4xB Toothe ed belt axis 1/23/2013 V2.0 HIWIN Linear r Motion...

  • Page 53: Mechanical Installation

    1.1 (9.74) 2.5 (22.13) 5 (44.25) 8.5 (75.23) 21 (185.87) 42 (371.73) 70 (619.55)   Table 1: Standard tightening torques for screws, ISO 4762 - 8.8   HIWIN Linear Motion Installation Instruction KP4xB Toothed belt axis 1/23/2013 V2.0 53 of 111...
  • Page 54   of 111 Installation Instruction K KP4xB Toothe ed belt axis 1/23/2013 V2.0 HIWIN Linear r Motion...
  • Page 55   HIWIN L inear Motion Installa tion Instructi on KP4xB T oothed belt a axis 1/23/2 2013 V2.0...
  • Page 56 ⋅in). (1) with a a tightening to orque of 0.3 Nm (2.66 lb⋅   of 111 Installation Instruction K KP4xB Toothe ed belt axis 1/23/2013 V2.0 HIWIN Linear r Motion...
  • Page 57 ▶ Ro oute the sens sor cable in t he T slot.     HIWIN L inear Motion Installation Instructi on KP4xB T oothed belt a axis 1/23/2 2013 V2.0 7 of 111...
  • Page 58 A limitation to fifty percent of the static limit value has proven to be a reasonable value.   Unless otherwise specified, the standard tightening torques indicated on page 53 apply.   Installation Instruction KP4xB Toothed belt axis 1/23/2013 V2.0 58 of 111 HIWIN Linear Motion...
  • Page 59 NOTE: Polluted or damaged parts may cause run-out which has an adverse effect on the service life of the elastomer coupling and the lin- ear axis.   HIWIN Linear Motion Installation Instruction KP4xB Toothed belt axis 1/23/2013 V2.0 59 of 111...
  • Page 60 T clamping screw of the e clamping h ub is tighten ned through t this hole. ▶ Tighten th he 4 screws.   of 111 Installation Instruction K KP4xB Toothe ed belt axis 1/23/2013 V2.0 HIWIN Linear r Motion...
  • Page 61       Refer t to the gearbo ox manual fo or mounting a a motor to th he gearbox.   HIWIN L inear Motion Installa tion Instructi on KP4xB T oothed belt a axis 1/23/2 2013 V2.0 1 of 111...
  • Page 62   If the carr riage is in the e end positio on, the toothe ed belt pulley y does not turn a along.   of 111 Installation Instruction K KP4xB Toothe ed belt axis 1/23/2013 V2.0 HIWIN Linear r Motion...
  • Page 63   Depth [mm]     [mm] Diamet ter counterbor   for loca ating dowel   Table 4 4: Carriage   HIWIN L inear Motion Installa tion Instructi on KP4xB T oothed belt a axis 1/23/2 2013 V2.0 3 of 111...

  • Page 64: Connecting The Sensors

    Do the sensors function as required? • Is it possible to freely move the carriage with the contact plate for the sensors along the entire travel length?   Installation Instruction KP4xB Toothed belt axis 1/23/2013 V2.0 64 of 111 HIWIN Linear Motion...
  • Page 65 • Run initial tests at reduced velocity.   Failure to follow these instructions can result in death, serious injury or equipment damage.   HIWIN Linear Motion Installation Instruction KP4xB Toothed belt axis 1/23/2013 V2.0 65 of 111...
  • Page 66 ▶ Verify that the ambient conditions and actual loads conform to the required and engineering data. See chapter .   Installation Instruction KP4xB Toothed belt axis 1/23/2013 V2.0 HIWIN Linear Motion 66 of 111...

  • Page 67: Diagnostics And Troubleshooting

    Replace guides, contact service shock or impact on the carriage Carriage has backlash and posi- Play in guides after a collision or poor Contact service tions inaccurately lubrication   HIWIN Linear Motion Installation Instruction KP4xB Toothed belt axis 1/23/2013 V2.0 67 of 111...
  • Page 68   KP4xB 6 Diagnostics and troubleshooting Installation Instruction KP4xB Toothed belt axis 1/23/2013 V2.0 HIWIN Linear Motion   68 of 111...

  • Page 69: Accessories And Spare Parts

    ...     KP41 11.2 5.4   KP42 16.2 5.4     Ø D2 KP43 21.5 6.4 KP44   LA 1         HIWIN Linear Motion Installation Instruction KP4xB Toothed belt axis 1/23/2013 V2.0 69 of 111...
  • Page 70 Order no.   Length 2 m For axis ... T slot size Contains 5 piece KP41 8-50-0211 KP42 8-50-0212 KP43 8-50-0213     KP44 8-50-0214   70 of 111 Installation Instruction KP4xB Toothed belt axis 1/23/2013 V2.0 HIWIN Linear Motion...
  • Page 71 [mA] < 10 aximum switch hing frequency [Hz] 5000 witch-on time [ms] < 0.1 witch-off time [ms] < 0.1   HIWIN L Linear Motion Installa ation Instruct tion KP4xB T Toothed belt axis 1/23/ /2013 V2.0 71 of 111...
  • Page 72 Orde er no. For mo ounting to the carriage of the e axis 8-11- -0758 Conten 1 conta act plate 2 screw   of 111 Installation I Instruction K KP4xB Toothe ed belt axis 1/23/2013 V2.0 HIWIN Linear r Motion...
  • Page 73 • 2 screws Coupling asse embly (1) Clamping h (2) Elastomer spider (3) Expanding g hub   HIWIN L Linear Motion Installa ation Instruct tion KP4xB T Toothed belt axis 1/23/ /2013 V2.0 73 of 111...
  • Page 74   Tighten ning torque (lb⋅in (25.67) (88.51) 21.27) (433.6   25.5 Installa ation length   Expand ding hub h9       of 111 Installation I Instruction K KP4xB Toothe ed belt axis 1/23/2013 V2.0 HIWIN Linear r Motion...
  • Page 75 A 98 Sh A 98 Sh A   Color Max. torque Nominal torqu Moment of ine ertia kgcm 0.013 0.067 0.15 Diameter   HIWIN L Linear Motion Installa ation Instruct tion KP4xB T Toothed belt axis 1/23/ /2013 V2.0 75 of 111...
  • Page 76     M3MFCC14A0   M3MFCC19A0     M3MFCC20A0   M3MFCC22A0     M3MFCC24A0   M3MFCC25A0   1) See di mensional draw wings   of 111 Installation I Instruction K KP4xB Toothe ed belt axis 1/23/2013 V2.0 HIWIN Linear r Motion...
  • Page 77   Distance between   centers     Inside diameter H7         Outside diameter 25.8 57.5       1) See order data   HIWIN Linear Motion Installation Instruction KP4xB Toothed belt axis 1/23/2013 V2.0 77 of 111...
  • Page 78 These grease guns are delivered with a set of nozzles that were designed to grease profiled guide rails Article number for set of nozzles without grease gun: 5-12-0035 HIWIN Greases HIWIN offers the following greases in various packages. The properties and areas of application are described in the chapter "Accessories". Article Number...
  • Page 79 E (ISO 4762)   Screw ISO 4762 Wrench size Tightening torque (lb⋅in) (25.67) (88.51) (221.27) (433.69) Shaft length Collar length Shaft extension diam- eter H7 Diameter   HIWIN Linear Motion Installation Instruction KP4xB Toothed belt axis 1/23/2013 V2.0 79 of 111...
  • Page 80 0.572 x 10 570 ... 7 30HTD-5 KP43 0.118 0.672 x 10 670 ... 8 50HTD-8 KP44 0.311 1.917 x 10 1915 ... 2400   of 111 Installation I Instruction K KP4xB Toothe ed belt axis 1/23/2013 V2.0 HIWIN Linear r Motion...
  • Page 81 1 deflection un nit with brush 1 holding plate SPM3MAC C2D0042 1 rubber buffe SPM3MAC C3D0043 4 screws SPM3MAC C4D0044     HIWIN L Linear Motion Installa ation Instruct tion KP4xB T Toothed belt axis 1/23/ /2013 V2.0 81 of 111...
  • Page 82   Kit with or axis ... 2 rubbe er buffers M3MAC1B041 2 holdi ng plates 12 scre M3MAC2B042 M3MAC3B043 M3MAC4B044       of 111 Installation I Instruction K KP4xB Toothe ed belt axis 1/23/2013 V2.0 HIWIN Linear r Motion...

  • Page 83: Service Address

    If you have any questions please contact your sales office. Your sales office staff will be happy to give you the name of a customer service office in your area.   http://www.hiwin.com   HIWIN Linear Motion Installation Instruction KP4xB Toothed belt axis 1/23/2013 V2.0 83 of 111...

  • Page 84: Toothed Belt

    "8.3.2 Replacing the motor or the gearbox".   NOTE: A damaged elastomer coupling must be replaced. See chapter "8.3.2 Replacing the motor or the gearbox" for the procedure.   84 of 111 Installation Instruction KP4xB Toothed belt axis 1/23/2013 V2.0 HIWIN Linear Motion...
  • Page 85 ▶ Mo ount the new w sensor as d escribed on page 56.     HIWIN L Linear Motion Installa ation Instruct tion KP4xB T Toothed belt axis 1/23/ /2013 V2.0...
  • Page 86 ▶ Loosen th he clamping screw at the e clamping hu ▶ Pull the c clamping hub b off the moto or shaft.   of 111 Installation I Instruction K KP4xB Toothe ed belt axis 1/23/2013 V2.0 HIWIN Linear r Motion...
  • Page 87   Refer t to the gearbo ox manual fo or mounting a a motor to th he gearbox.   HIWIN L Linear Motion Installa ation Instruct tion KP4xB T Toothed belt axis 1/23/ /2013 V2.0 87 of 111...
  • Page 88 ▶ Mount the e elastomer c coupling as w well as the m motor or the g gearbox as describ bed on page   of 111 Installation I Instruction K KP4xB Toothe ed belt axis 1/23/2013 V2.0 HIWIN Linear r Motion...
  • Page 89     ▶ Mo unt the shaft t extension a as described on page 62.   HIWIN L Linear Motion Installa ation Instruct tion KP4xB T Toothed belt axis 1/23/ /2013 V2.0 89 of 111...
  • Page 90 A torn off ball head is difficult to remove from the screw.   Procedure Perform the steps described below at both ends of the carriage and at both end of the linear axis.   90 of 111 Installation Instruction KP4xB Toothed belt axis 1/23/2013 V2.0 HIWIN Linear Motion...
  • Page 91 ▶ Cu ut the new co over strip to t he same len gth as the ol ld cover strip th the tin snip   HIWIN L Linear Motion Installa ation Instruct tion KP4xB T Toothed belt axis 1/23/ /2013 V2.0...
  • Page 92 Tab le 3.   of 111 Installation I Instruction K KP4xB Toothe ed belt axis 1/23/2013 V2.0 HIWIN Linear r Motion...
  • Page 93   est movemen ▶ Run n initial tests s at reduced v velocity. Ver rify proper fu nction of the ver strip.   HIWIN L Linear Motion Installa ation Instruct tion KP4xB T Toothed belt axis 1/23/ /2013 V2.0 93 of 111...
  • Page 94 Distance measurement Distance measurement measures the position of the belt tensioner. This method is used to tension the toothed belt as described in "Procedure ". 94 of 111 Installation Instruction KP4xB Toothed belt axis 1/23/2013 V2.0 HIWIN Linear Motion  ...
  • Page 95   ▶ Re emove the ru bber buffers from the car rriage. To do o so, loosen t o screws. HIWIN L Linear Motion   Installa ation Instruct tion KP4xB T Toothed belt axis 1/23/ /2013 V2.0...
  • Page 96 4 screws.                   ▶ Remove t the toothed b belt from the axis body. of 111 Installation I Instruction K P4xB Toothe ed belt axis 1/23/2013 V2.0   HIWIN Line ear Motion...
  • Page 97 "8.3.5 R Replacing the e cover strip and the strip p deflection"   HIWIN Li inear Motion Installa ation Instruct tion KP4xB T Toothed belt axis 1/23/ /2013 V2.0...
  • Page 98 ▶ ▶ Note the i information p provided in s ection "Note es on belt ten nsion " in this chapt ter. of 111 Installation I Instruction K P4xB Toothe ed belt axis 1/23/2013 V2.0   HIWIN Line ear Motion...
  • Page 99 62. ▶ Mo unt the moto or as describ ed on page 5   HIWIN Li inear Motion Installa ation Instruct tion KP4xB T Toothed belt axis 1/23/ /2013 V2.0...

  • Page 100: Maintenance

    The following factors influence the lubrication intervals:   • Dust and dirt particles • High operating temperatures • Heavy loads • Heavy vibration • Permanent short-distance positioning   100 of 111 Installation Instruction KP4xB Toothed belt axis 1/23/2013 V2.0 HIWIN Linear Motion...
  • Page 101   HIWIN Li inear Motion Installa ation Instruct tion KP4xB T Toothed belt axis 1/23/ /2013 V2.0...
  • Page 102 2 of 111 Installation I Instruction K P4xB Toothe ed belt axis 1/23/2013 V2.0   HIWIN Line ear Motion...
  • Page 103 Protect the product from dust and dirt.   Disposal The product consists of various materials that can be recycled. Dis- pose of the product in accordance with local regulations.   HIWIN Linear Motion Installation Instruction KP4xB Toothed belt axis 1/23/2013 V2.0 103 of 111...
  • Page 104 * 28.349524 * 0.27801 / 453.55358 / 28.349524 * 9.807*10 / 4.448222 / 0.27801 / 9.807*10   9.1.4 Power     * 736 / 736 104 of 111   Installation Instruction KP4xB Toothed belt axis 1/23/2013 V2.0 HIWIN Linear Motion...
  • Page 105 K - 273.15   9.1.9 Conductor cross section   42.4 33.6 26.7 21.2 16.8 13.3 10.5   0.82 0.65 0.52 0.41 0.33 0.26 0.20 0.16 0.13   HIWIN Linear Motion Installation Instruction KP4xB Toothed belt axis 1/23/2013 V2.0 105 of 111...

  • Page 106: Terms And Abbreviations

    The modulus of elasticity is used to describe the tendency of a mate- rial to deform along an axis when opposing forces are applied along 106 of 111   Installation Instruction KP4xB Toothed belt axis 1/23/2013 V2.0 HIWIN Linear Motion...
  • Page 107 If the term is used outside the context of safety instructions, a warning alerts to a potential problem that was detected by a monitoring func- tion. A warning does not cause a transition of the operating state.   HIWIN Linear Motion Installation Instruction KP4xB Toothed belt axis 1/23/2013 V2.0...
  • Page 108 Fastening by means of clamping claws (1) and slot nuts from the bottom (2)   Torque at end block by mounted parts such as motor and gearbox.   Connection assignment sensors   Installation Instruction KP4xB Toothed belt axis 1/23/2013 V2.0 HIWIN Linear Motion 108 of 111...
  • Page 109 Load torque Disposal 82, 102 Lubricating the linear guide and the drive Drive element elements Lubrication   Recirculating ball bearing guide   Elastomer coupling Roller guide HIWIN Linear Motion Installation Instruction KP4xB Toothed belt axis 1/23/2013 V2.0   109 of 111...
  • Page 110 Standard tightening torques   Stiffness   Storage   Recirculating ball bearing Strip deflection Repeatability Replacement   Stroke Stroke reserve Support axis     Technical data   110 of 111 Installation Instruction KP4xB Toothed belt axis 1/23/2013 V2.0 HIWIN Linear Motion...
  • Page 111 Temperature during operation Troubleshooting Terms Type code Tightening torques   Standard   Units and conversion tables Toothed belt   Replacement   Toothed belt pulley   Vacuum Replacement HIWIN Linear Motion   Installation Instruction KP4xB Toothed belt axis 1/23/2013 V2.0 111 of 111...

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