Related Manuals for Hiwin EM1 Series
Summary of Contents for Hiwin EM1 Series
- Page 1 MC04UE01-2107_V1.0 User Manual EM1 Series AC Servo Motors EM1-01-0-EN-2110-MA www.hiwin.de...
- Page 2 Complete or partial reproduction is not permitted without our permission. These assembly instructions are protected by copyright. Any reproduction, publication in whole or in part, modification or abridgement requires the written approval of HIWIN GmbH. EM1 Series AC Servo Motors...
- Page 3 About this Manual This document explains the features of the product, possibilities for use, operating conditions and operation limits of EM1 series servo motors. This manual is only intended for the use of trained specialists in automation and control engineering who are familiar with the applicable national standards. It is the duty of the technical personnel to use the manual published at the respective time of each installation and commissioning.
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Page 4: Table Of Contents
..............EM1 Series AC Servo Motors... - Page 5 11.1 HIWIN AC Servo Motor Troubleshooting Form ........
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Page 6: Introduction
Introduction Introduction Thank you for purchasing HIWIN AC servo motors and drivers. Our AC servo motors of the EM1 series are characterized by a wide performance spectrum and fine frame size graduations. Compare to last generation FR series, EM1 series servo motor enhances speed, resolution, compact size, and ensure speedy settling, stability, and tuneless function, with dynamic payload by working with brand-new EM1 drive, that can effectively improve product efficiency. -
Page 7: Warning Notice System
If more than one degree of danger is present, the warning notice represent the highest degree will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage. EM1 Series AC Servo Motors EM1-01-0-EN-2110-MA Page 7 of 72... -
Page 8: Important Instructions Before Use
Use of the AC servo motor components for any other purpose shall be considered improper use. HIWIN, which is the manufacturer, does not provide any warranty or pay any damages caused by products not being used for the intended purpose. Any risks of the products being improper used are the only responsibility of the user. -
Page 9: Safety Instructions
Indicates that minor personal injury can result if proper precautions are not taken. Attention! Damage to the Environment or Devices. Indicates that property damage or environmental pollution can result if proper precautions are not taken. EM1 Series AC Servo Motors EM1-01-0-EN-2110-MA Page 9 of 72... -
Page 10: Safety Precautions
Do not remove the cover, cables, or connector from the servo motor while the power is ON. Do not touch wires or operate the equipment with wet hands. Do not use when wires are in contact with oil or water. EM1 Series AC Servo Motors EM1-01-0-EN-2110-MA Page 10 of 72... - Page 11 Do not bring watches or magnetisable data storage media into the vicinity (<300 mm) of the servo system! 3.3.1.1 Reasonably foreseeable misuse Warning! Risk of Damage to Property. AC servo motors must not be operated: – Outdoors – In potentially explosive atmospheres. EM1 Series AC Servo Motors EM1-01-0-EN-2110-MA Page 11 of 72...
- Page 12 Do not store the product in an inflammable environment or with chemical agents. Do not store the product in a place with humidity, dust, harmful gases or liquids. Storage conditions must comply with EN 60721-3-1 (Refer to Table 3.3) EM1 Series AC Servo Motors EM1-01-0-EN-2110-MA Page 12 of 72...
- Page 13 -15 ~ 70 Relative Humidity 20 ~ 80 Rate of Change of Temperature (°C/min) Condensation Not allowed Formation of Ice Not allowed Transport the motor in an environment with good protection. (indoor/factory) EM1 Series AC Servo Motors EM1-01-0-EN-2110-MA Page 13 of 72...
- Page 14 3.3.2.7 Maintenance Warning! Risk of Personal Injury or Damage to Property. Do not disassemble or modify the product. If the product malfunctions, do not repair the product by yourselves, please contact HIWIN for repair. EM1 Series AC Servo Motors...
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Page 15: Applicable Standards
According to IEC 60034-5 standard, all HIWIN AC servo motors have the following class of protection: IP65 (except 50 W-750 W plastic power and encoder connector) HIWIN AC servo motors have insulation class F (EM1 series) and class A (D2T series) according to IEC 60085 standard. -
Page 16: Description Of The Motors
User Manual Description of the Motors Description of the Motors General View Combination of HIWIN AC servo motors and drives. Servo Motor Model Rated Output Rated Torque Rated Speed Servo Drive Model EM1-C-M-05-2-⎕-⎕-0-⎕ 50 W 0,16 Nm 3.000 rpm ED1⎕-⎕⎕-0422-A⎕... - Page 17 1 kW – 2 kW AC servo motor appearance are as bellowing. Power connector Motor cover (stator) Brake connector Front cover Encoder connector Oil seal Encoder cover (encoder) Shaft (rotor) Brake cover (brake) Back cover EM1 Series AC Servo Motors EM1-01-0-EN-2110-MA Page 17 of 72...
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Page 18: Type Code
User Manual Description of the Motors Type Code The model explanation of EM1 series AC servo motor is provided in table below. For further use with drive, cable and accessory, please refer to chapter 6. Number Code 1, 2, 3 Mode name Rated/Max.Speed:... -
Page 19: Nameplate
Product Name Serial No. Motor Type Company Address Part No. CE Mark Input Spec. UL Mark Output Spec. QR Mark Location of Safety Symbols on Motor Name plate Anti-knocking High EM1 Series AC Servo Motors EM1-01-0-EN-2110-MA Page 19 of 72... -
Page 20: Technical Data
Continuous current of the holding brake. Brake input voltage Input voltage of the holding brake. Braking time Duration until the holding brake applies. Release time Duration until the holding brake releases. EM1 Series AC Servo Motors EM1-01-0-EN-2110-MA Page 20 of 72... -
Page 21: Em1-C-M-05-2-X-X-0-X - Technical Data
IP65, motor through shaft section need to add oil seal which is optional for all types of 1000 2000 3000 4000 5000 6000 AC servo motor. v (ms) EM1 Series AC Servo Motors EM1-01-0-EN-2110-MA Page 21 of 72... -
Page 22: Em1-C-M-10-2-X-X-0-X - Technical Data
IP65, motor through shaft section need to add oil seal which is optional for all types of 1000 2000 3000 4000 5000 6000 AC servo motor. v (ms) EM1 Series AC Servo Motors EM1-01-0-EN-2110-MA Page 22 of 72... -
Page 23: Em1-C-M-20-2-X-X-0-X - Technical Data
IP65, motor through shaft section need to add oil seal which is optional for all types of 1000 2000 3000 4000 5000 6000 AC servo motor. v (ms) EM1 Series AC Servo Motors EM1-01-0-EN-2110-MA Page 23 of 72... -
Page 24: Em1-C-M-40-2-X-X-0-X - Technical Data
IP65, motor through shaft section need to add oil seal which is optional for all types of 1000 2000 3000 4000 5000 6000 AC servo motor. v (ms) EM1 Series AC Servo Motors EM1-01-0-EN-2110-MA Page 24 of 72... -
Page 25: Em1-C-M-75-2-X-X-0-X - Technical Data
IP65, motor through shaft section need to add oil seal which is optional for all types of 1000 2000 3000 4000 4250 5000 6000 AC servo motor. v (ms) EM1 Series AC Servo Motors EM1-01-0-EN-2110-MA Page 25 of 72... -
Page 26: Em1-A-M-1K-2-X-X-0-X - Technical Data
IP65, motor through shaft section need to add oil seal which is optional for all types of 1000 1500 2000 2500 3000 AC servo motor. v (ms) EM1 Series AC Servo Motors EM1-01-0-EN-2110-MA Page 26 of 72... -
Page 27: Em1-D-M-1A-2-X-X-0-X - Technical Data
IP65, motor through shaft section need to add oil seal which is optional for all types of 1000 2000 3000 4000 4500 5000 AC servo motor. v (ms) EM1 Series AC Servo Motors EM1-01-0-EN-2110-MA Page 27 of 72... -
Page 28: Em1-D-M-2K-2-X-X-0-X - Technical Data
IP65, motor through shaft section need to add oil seal which is optional for all types of 1000 2000 3000 4000 4500 5000 AC servo motor. v (ms) EM1 Series AC Servo Motors EM1-01-0-EN-2110-MA Page 28 of 72... -
Page 29: Degree Of Protection
= protection against water The validity of DIN 60034-5 refers to water as medium that can potentially enter, and not oil. For the degree of protection of HIWIN servo motors, please refer to the chapter 8.2.1 Mechanical in this manual. - Page 30 For this motor type, power connector and encoder connector are not satisfied with IP65, motor through shaft section need to add oil seal which is optional for all types of AC servo motor. EM1 Series AC Servo Motors EM1-01-0-EN-2110-MA Page 30 of 72...
- Page 31 For this motor type, power connector and encoder connector are not satisfied with IP65, motor through shaft section need to add oil seal which is optional for all types of AC servo motor. EM1 Series AC Servo Motors EM1-01-0-EN-2110-MA Page 31 of 72...
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Page 32: Drives, Cable And Accessories
Drives, Cable and Accessories Drives, Cable and Accessories 6.1 Drive The model explanation of EM1 series servo drive is provided in table below. For detailed functions of the servo drive, please refer to EM1 series Servo Drive User Manual. Number... -
Page 33: Cable
Pin assignment and connector specification can be referred to chapter 8.2.2 Motor Cable Pin Assignment Bending radius limitation of power cable can be referred to chapter 8.2.2 Motor Cable Pin Assignment EM1 Series AC Servo Motors EM1-01-0-EN-2110-MA Page 33 of 72... - Page 34 Pin assignment and connector specification can be referred to chapter 8.2.2 Motor Cable Pin Assignment. Bending radius limitation of power cable can be referred to chapter 8.2.2 Motor Cable Pin Assignment. EM1 Series AC Servo Motors EM1-01-0-EN-2110-MA Page 34 of 72...
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Page 35: Accessories
For the connection arrangement of accessories from 6.3.1 to 6.3.2 please refer to EM1 series Servo Drive User Manual. 6.3.1 Accessory kit The accessory kit of EM1 series servo drive is included when the servo drive is shipped out. For the contents inside the accessory kit, please refer to the table below. Name... -
Page 36: Combination Of Em1 Servo Drive, Motor And Cable
HVE23A⎕B⎕⎕MB EM1AM1K2BF0⎕ HVPM06⎕B⎕⎕MB EM1DM1A20E0⎕ 1.2 kW HVPM04⎕B⎕⎕MB HVE23I⎕B⎕⎕MB ED1⎕-⎕⎕-2032-A⎕ 8-10-1917 EM1DM1A2BE0⎕ HVPM06⎕B⎕⎕MB 8-10-1918 EM1DM1A20F0⎕ HVPM04⎕B⎕⎕MB HVE23A⎕B⎕⎕MB EM1DM1A2BF0⎕ HVPM06⎕B⎕⎕MB EM1DM2K20E0⎕ 2 kW HVPM04⎕B⎕⎕MB HVE23I⎕B⎕⎕MB EM1DM2K2BE0⎕ HVPM06⎕B⎕⎕MB EM1DM2K20F0⎕ HVPM04⎕B⎕⎕MB HVE23A⎕B⎕⎕MB EM1DM2K2BF0⎕ HVPM06⎕B⎕⎕MB EM1 Series AC Servo Motors EM1-01-0-EN-2110-MA Page 36 of 72... -
Page 37: Delivery And Storage
The AC servo motor may be damaged by mechanical loading. No heavy load on the cover! During transport, do not put any additional loads on the AC servo motors. EM1 Series AC Servo Motors EM1-01-0-EN-2110-MA Page 37 of 72... -
Page 38: Storage
Only store the AC servo motor in dry, frost-free areas with a corrosion-free atmosphere. Clean and protect used AC servo motor before storage. When storing AC servo motor, attach signs warning of magnetic fields. EM1 Series AC Servo Motors EM1-01-0-EN-2110-MA Page 38 of 72... -
Page 39: Unpacking
Carefully handling the without bended or pulled the fly wiring from the AC servo motor. Ensure the outlook and specific label on AC servo motor is the same with catalogue. Dispose of packaging in an environmentally friendly way. EM1 Series AC Servo Motors EM1-01-0-EN-2110-MA Page 39 of 72... -
Page 40: Installation, Assembly And Commissioning
8.1.3 Personal Protective Equipment When in the vicinity of the AC servo motor systems, the following personal protective equipment is required: Safety shoes Protective helmet Protective gloves EM1 Series AC Servo Motors EM1-01-0-EN-2110-MA Page 40 of 72... -
Page 41: Servo Motor Installation
13,5 Nm (138 kgf⋅cm)±10 % Protective Structure HIWIN servo motor protective structure is described below. – 50 W to 750 W: IP65 Except for power connector, encoder connector, motor through shaft section need to add oil seal which is optional for all type of AC servo motor. - Page 42 4. Check whether the connection is firm and accurate before carrying out any further steps. After having assembled the motor mechanically, prepare it for electrical connection. (See Chapter 8.2.3 Electrical Connection) EM1 Series AC Servo Motors EM1-01-0-EN-2110-MA Page 42 of 72...
- Page 43 400 mm/min. Punching is prohibited. Press vertically force < 10 Lean on a solid 6. Press key vertically to the bottom side. Press height is as Table 8.1 EM1 Series AC Servo Motors EM1-01-0-EN-2110-MA Page 43 of 72...
- Page 44 Caution! Risk of Personal Injury or Damage to Property. Be sure that key be pressed vertically. Be careful with the sharp keyway when cleaning or installing key. EM1 Series AC Servo Motors EM1-01-0-EN-2110-MA Page 44 of 72...
- Page 45 (Allowable radial force): Frame size Allowable radial force(X) [Force unit: Newton] / [X unit: mm] x=10 x=15 x=20 x=25 x=30 x=35 x=40 x=45 x=50 40 mm 60 mm 80 mm 130 mm EM1 Series AC Servo Motors EM1-01-0-EN-2110-MA Page 45 of 72...
- Page 46 10. Conduct installation only when the main power is shut OFF. 11. When installing the motor, pay attention to the following three types of basic deviation. Illustrations are shown below. Axial direction displacement (C): Eccentricity (A): Declination (B): EM1 Series AC Servo Motors EM1-01-0-EN-2110-MA Page 46 of 72...
- Page 47 So make sure that the deviation between the two axes is within the coupling’s allowable deviation. 16. When choosing a coupling, we recommend choosing a flexible coupling that can absorb the eccentricity, declination and axial direction displacement. EM1 Series AC Servo Motors EM1-01-0-EN-2110-MA Page 47 of 72...
- Page 48 18 AWG 2,8 mm Green Green R type terminal 18 AWG 2,8 mm Yellow European terminal 18 AWG 2,8 mm Blue European terminal 18 AWG 2,8 mm – HVPS04AB – HVPS06AB EM1 Series AC Servo Motors EM1-01-0-EN-2110-MA Page 48 of 72...
- Page 49 Green R type terminal 14 AWG 3,6 mm White European terminal 20 AWG 1,8 mm Black European terminal 20 AWG 1,8 mm – HVPM04BB – HVPM02CA – HVPM04CB – HVPM02CA EM1 Series AC Servo Motors EM1-01-0-EN-2110-MA Page 49 of 72...
- Page 50 Blue (Black) 24 AWG 1,3 mm Serial Data Signal Yellow (Red) 24 AWG 1,3 mm Yellow (Black) 24 AWG 1,3 mm Shielding Shielding Black Houing Shielding – HVE23IBB – HVE23ICB EM1 Series AC Servo Motors EM1-01-0-EN-2110-MA Page 50 of 72...
- Page 51 1,3 mm Green (Black) Black 24 AWG 1,3 mm Yellow (Red) 24 AWG 1,3 mm Serial Data Signal Yellow (Black) 24 AWG 1,3 mm Shielding Shielding Black Housing Shielding – HVPE23ABB EM1 Series AC Servo Motors EM1-01-0-EN-2110-MA Page 51 of 72...
- Page 52 4. Check battery type is correct. 5. Replace the old battery to new one. 6. Recover upper case and tighten the screw back. Battery case: Position of battery Battery type: Toshiba ER6V LY EM1 Series AC Servo Motors EM1-01-0-EN-2110-MA Page 52 of 72...
- Page 53 Encoder cable (50 W – 2 KW) 8.2.3 Electrical Connection Before connecting, you must use HIWIN power cables and encoder cables. Our cables provide a number of advantages, such as UL/CSA authorization, extreme load capability and resistance as well as a design suitable for EMC.
- Page 54 voltage of the drive is 400 V; Less than 50 Ω when it is 220 V and shall be less than 100 Ω when it is 110 V. EM1 Series AC Servo Motors EM1-01-0-EN-2110-MA Page 54 of 72...
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Page 55: Operation
use. HIWIN, which is the manufacturer, does not provide any warranty or pay any damages caused by products not being used for the intended purpose. Any risks of the products being improper used are the only responsibility of the user. -
Page 56: Operating Instructions
During normal operation, there are no residual risks associated with the AC servo motor components. Warnings about risks that may arise during commissioning, maintenance and repair work are provided in the relevant sections. EM1 Series AC Servo Motors EM1-01-0-EN-2110-MA Page 56 of 72... -
Page 57: Cleaning, Inspection And Maintenance
The shaft and magnetizable objects may accidentally attract each other and collide! Do not underestimate the attraction force and operate carefully. Wear safety gloves when necessary. At least two people are required to cooperate during operation. EM1 Series AC Servo Motors EM1-01-0-EN-2110-MA Page 57 of 72... - Page 58 Frequency of the inspections/tests/maintenance HIWIN servo motor is a rotary actuator that allows for precise control of angular position, velocity and acceleration. Improper operation or incorrect use environment will shorten the life of the motor or even damage it. It is recommended to conduct measurement and maintenance every quarter, please reference the following instructions for maintenance and inspection: The detection mechanism or electrical connection must not be loosened.
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Page 59: Troubleshooting
Motor brake doesn’t work Check brake. Unbalanced system Check the dynamic balance. Loose system Fix it tight again. For ED1 drive troubleshooting, please refer to ‘ED1 Series Servo Drive User Manual’. EM1 Series AC Servo Motors EM1-01-0-EN-2110-MA Page 59 of 72... -
Page 60: Hiwin Ac Servo Motor Troubleshooting Form
In the event a breakdown or error occurs with the servo motor, this form has been designed to help the user to provide HIWIN with the most essential details so that the unit can be troubleshot and repaired efficiently and effectively. Avoiding any possible and unnecessary downtime. - Page 61 ⎕ Null ⎕ Belt ⎕ Coupling ⎕ Screw ⎕ Linear Guide Way ⎕ Others: _________________________ Which component is attached to motor? Appendix Please share all information with HIWIN to get a better understanding of the problem (photos, NC records, damaged parts). List all the file and parts sent to HIWIN: _____________________________________________________________________________________________ _____________________________________________________________________________________________...
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Page 62: Decommissioning And Disposal
– Box – Cart Personal Protective Equipment When carrying out decommissioning and disposal, the following personal protective equipment is required: – Safety shoes – Protective helmet – Protective gloves EM1 Series AC Servo Motors EM1-01-0-EN-2110-MA Page 62 of 72... -
Page 63: Decommissioning
– Electronic waste (e.g. encoder components, temperature control modules, etc.) – Electrical waste (e.g. stator, cables, etc.) – Scrap metal alloys (classified by metal) – Insulation material No mixing with solvents, cold cleaning agents, or residue of paint. EM1 Series AC Servo Motors EM1-01-0-EN-2110-MA Page 63 of 72... -
Page 64: Appendix
Work piece weight (kg) Rotor inertia (kgm Peak torque (Nm) Inner diameter (m) Travelling torque (Nm) Length (m) Work pieces amount (pcs) a´ Side length (m) b´c Acceleration torque (Nm) Deceleration torque (Nm) EM1 Series AC Servo Motors EM1-01-0-EN-2110-MA Page 64 of 72... - Page 65 Installation direction : horizontal or vertical Table dimension / weight Work pieces weight / quantities Distance from work pieces to rotation axis 13.1.2 Motion Profile Trapezoidal profile Triangle profile EM1 Series AC Servo Motors EM1-01-0-EN-2110-MA Page 65 of 72...
- Page 66 Motor speed calculation Ball Screw × 60 V ∶ velocity ( × 60 V ∶ velocity ( Pulley & Belt πD ���� Rotary Table × 30 ���� ∶ angular velocity ( π EM1 Series AC Servo Motors EM1-01-0-EN-2110-MA Page 66 of 72...
- Page 67 ) − T Deceleration torque × t × t × t = � Equivalent torque tc = ta + tf + td + ts ts ∶ stop time (sec) EM1 Series AC Servo Motors EM1-01-0-EN-2110-MA Page 67 of 72...
- Page 68 ���������������� ���� �������� ���� �������� ���� ���� ���������������� < ����, ���� × ������������ ���� ���� ������������ ���� ���� ���� ���� ���������������� Acceleration torque Peak work range Continuous work range Equivalent torque 1000 2000 3000 v (ms) EM1 Series AC Servo Motors EM1-01-0-EN-2110-MA Page 68 of 72...
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Page 69: Declaration Of Conformity
Harmonized standards used: EN 60034-1: 2010 / AC: 2010 EN 60034-5: 2001 / A1: 2007 EN 61000-6-2: 2005 / AC: 2005 EN 61000-6-4: 2007 / A1: 2011 EN 60204-1: 2018 EM1 Series AC Servo Motors EM1-01-0-EN-2110-MA Page 69 of 72... - Page 70 User Manual EM1 Series AC Servo Motors EM1-01-0-EN-2110-MA Page 70 of 72...
- Page 71 User Manual EM1 Series AC Servo Motors EM1-01-0-EN-2110-MA Page 71 of 72...
- Page 72 Robots Linear Motors Rotary Tables Drives & Servo Motors Germany France Switzerland Netherlands China HIWIN GmbH HIWIN GmbH HIWIN Schweiz GmbH HIWIN GmbH HIWIN Corp. Brücklesbünd 1 4, Impasse Joffre Eichwiesstrasse 20 info@hiwin.nl www.hiwin.cn D-77654 Offenburg F-67202 Wolfisheim CH-8645 Jona www.hiwin.nl...