Hiwin LMSSA-01-1-EN-2201-MA Assembly Instructions Manual
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Hiwin LMSSA-01-1-EN-2201-MA Assembly Instructions Manual

Linear motor axis lmssa
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MM03UE01-1704
Assembly instructions
Linear motor axis LMSSA
LMSSA-01-1-EN-2201-MA
www.hiwin.de

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Summary of Contents for Hiwin LMSSA-01-1-EN-2201-MA

  • Page 1 MM03UE01-1704 Assembly instructions Linear motor axis LMSSA LMSSA-01-1-EN-2201-MA www.hiwin.de...
  • Page 2 Complete or partial reproduction is not permitted without our permission. These assembly instructions are protected by copyright. Any reproduction, publication in whole or in part, modification or abridgement requires the written approval of HIWIN GmbH. Linear motor axis LMSSA LMSSA-01-1-EN-2201-MA...
  • Page 3 Maintenance and cleaning ......................31 Linear motor ............................... 33 Positioning measurement system ........................ 33 Electromechanical components ........................33 Linear guideways ............................33 Troubleshooting ......................... 38 Disposal ............................ 39 Declaration of Incorporation ......................40 Linear motor axis LMSSA LMSSA-01-1-EN-2201-MA Seite 3 von 44...

  • Page 4: General Information

    Information is to describe general information and recommendations. Example: Note: Please contact HIWIN for special requests. 1.2.4 Depiction of safety notices Safety notices are always indicated using a signal word and sometimes also a symbol for the specific risk (See section 1.2.4).

  • Page 5: Manufacturer's Details

    Disconnect before carrying Wear protective gloves! out maintenance or repair. Wear safety footwear! Lifting point Manufacturer’s details Address HIWIN GmbH Brücklesbünd 1 77654 Offenburg Germany Phone +49 (0) 781 932 78-0 Technical customer service +49 (0) 781 / 9 32 78 - 77...

  • Page 6: Product Monitoring

    Contents Product monitoring Please inform HIWIN, the manufacturer of the linear motor systems, of: Accidents  Potential sources of danger in the linear motor systems  Anything in this user manual which is difficult to understand  Linear motor axis LMSSA...

  • Page 7: Basic Safety Notices

    In potentially explosive atmospheres  Conversions and modifications Modifications of the linear motor systems are not permitted! Please contact HIWIN for special request. Residual risks Normal operation of the linear motor systems constitutes no residual risks. Warnings about risks that may arise during maintenance and repair work are provided in the relevant sections.

  • Page 8: Personnel Requirements

    After every traverse, these position dampers must be tested at the end positions and, if necessary, replaced.  The machine may not be operated without position dampers or when they are damaged!  Linear motor axis LMSSA LMSSA-01-1-EN-2201-MA Seite 8 von 44...
  • Page 9 Danger from strong magnetic fields! Persons whose health may be endangered by strong magnetic fields must keep a safe distance (1 m) from the linear motor system! Linear motor axis LMSSA LMSSA-01-1-EN-2201-MA Seite 9 von 44...
  • Page 10 Analog optical Analog magnetic Digital 1 µm resolution magnetic encorder Digital 1 µm resolution optical encorder Digital 0,1 µm resolution optical encorder Hall encoder (Analog) Absolut optical encoder 0,5 µm (BiSS-C) Linear motor axis LMSSA LMSSA-01-1-EN-2201-MA Seite 10 von 44...

  • Page 11: Field Of Application

    Cable length can be customized. Please refer to p. 11 for standard cable length. Standard encoder cable terminates with D-sub connectors. Extension cable is required when connecting to HIWIN drive. Encoder extension cable is sold separately (see p.58). The length of cable is measured from the motor/encoder. Tor the length from the forcer plate will be 0,5 m shortet, eg.
  • Page 12 Forcer (primary part) Encoder with mounting bracket Reference and limit switches with mounting bracket Linear guideway block End plate Scale Stator (secondary part of the linear motor) Position damper Base Forcer housing Cover Linear motor axis LMSSA LMSSA-01-1-EN-2201-MA Seite 12 von 44...

  • Page 13: Functional Description

    The linear motor components are supplied as separate parts. Table 3.3: Linear motor selection Order code Motor type Continuous force [N] Peak force [N] 08S050 LMSA01 08S100 LMSA02 10S100 LMSA11 13S100 18S100 Linear motor axis LMSSA LMSSA-01-1-EN-2201-MA Seite 13 von 44...
  • Page 14 Incremental RTLC40-S (analogue) PM-B-03-3A-T-10 Incremental (analogue) SB-20 PM-B-03-3D-T-10 Incremental TTL (digital) SB-20 Q4BCX30D20A Incremental TTL (digital) RTLC40-S Q4BCY30D20A Incremental TTL (digital) RTLC40-S LMAESA-A-30-3 Incremental stator (analogue) EL26BBB500F30A Absolute, 26-bit BiSS-C RTLA50-S Linear motor axis LMSSA LMSSA-01-1-EN-2201-MA Seite 14 von 44...
  • Page 15 Table 3.5: Information of motor cable Order code Outer diameter [mm] Bend radius (moved) Bend radius (fixed) 08S050 08S100 10S100 10S200 13S100 13S200 13S300 18S100 18S200 18S300 18C100 18C200 20S300 20S500 20S700 20C100 20C200 Linear motor axis LMSSA LMSSA-01-1-EN-2201-MA Seite 15 von 44...
  • Page 16 Contents Table 3.6: Information of motor cable Order code Outer diameter [mm] Bend radius (moved) Bend radius (fixed) 4,25 4,25 4,25 Linear motor axis LMSSA LMSSA-01-1-EN-2201-MA Seite 16 von 44...

  • Page 17: Transport And Installation

    Ensure that the linear motor system does not bend as this could permanently damage accuracy.  During transport, do not transport any additional loads on the linear motor system!  Secure the linear motor system and components against tilting!  Linear motor axis LMSSA LMSSA-01-1-EN-2201-MA Seite 17 von 44...

  • Page 18: Requirements At The Installation Site

    Grounding Plant power grounding line conforms to international requirements Avoid exposing to direct sunlight or hear rays.  Away from electric magnetic interference source sites, such as welding, discharge machine.  Linear motor axis LMSSA LMSSA-01-1-EN-2201-MA Seite 18 von 44...

  • Page 19: Unpacking And Installing

    Carefully transport the linear motor system on the shipping devices provided to the specified installation  site. Ensure that the maintenance points are easily accessible.  Dispose of packaging in an environmentally friendly way.  Linear motor axis LMSSA LMSSA-01-1-EN-2201-MA Seite 19 von 44...

  • Page 20: Assembly And Connection

    No moving the forcer housing!  Note: The mounting surface must have a flatness of 0.03 mm over 300 mm. Note: The linear motor system may only be assembled by specialist personnel. Linear motor axis LMSSA LMSSA-01-1-EN-2201-MA Seite 20 von 44...
  • Page 21 Fig. 5.1: Assembling the linear motor system – here for an LMSSA-18/20 linear motor system Table 5.1: Mounting torque Suitable for linear axis Mounting Screw Size Torque (Nm) SSA-08, SSA-10 bottom SSA-13 bottom 11,7 SSA-18 SSA-20 Linear motor axis LMSSA LMSSA-01-1-EN-2201-MA Seite 21 von 44...

  • Page 22: Electrical Connection

    The supply voltage is based on the drive. Please consult the manufacturer’s separate operating instructions for detailed information. Supplied with cabling ready for operation.  All necessary connections via three connectors of each axis.  Linear motor axis LMSSA LMSSA-01-1-EN-2201-MA Seite 22 von 44...
  • Page 23 Contents Fig. 5.2: Electrical connection for drive type of D1 Fig. 5.3: Electrical connection for drive type of D1-N Linear motor axis LMSSA LMSSA-01-1-EN-2201-MA Seite 23 von 44...
  • Page 24 Contents Fig. 5.4: Electrical connection for drive type of D2T-LM Linear motor axis LMSSA LMSSA-01-1-EN-2201-MA Seite 24 von 44...
  • Page 25 Only qualified personnel may connect the distance measuring system!  The linear positioning measurement system is installed ready for operation in the linear motor system. Linear motor axis LMSSA LMSSA-01-1-EN-2201-MA Seite 25 von 44...
  • Page 26 – – COS+ – Ref- – – Ref- – – – – – – – – – – – – – – – Plug housing Shielding Shielding Shielding Shielding Shielding Shielding Linear motor axis LMSSA LMSSA-01-1-EN-2201-MA Seite 26 von 44...
  • Page 27 0,1 um Scale RTLC40-S (resolution 40 μm) Signal digital, TTL 5V H: Analog hall encoder Manufacturer HIWIN Type LMAESA-A-30-3 Resolution 2 um Scale iron-core stator (resolution 15mm) Signal analog,1 Vpp sin/cos Linear motor axis LMSSA LMSSA-01-1-EN-2201-MA Seite 27 von 44...
  • Page 28 The optical or inductive proximity switches in design as limit switches are installed ready for operation in the linear motor system. Note: Observe the Technical Information and Approval Drawing for the position of limit switches. Note: Observe the Technical Information and Approval Drawing for pin assignment! Linear motor axis LMSSA LMSSA-01-1-EN-2201-MA Seite 28 von 44...
  • Page 29 Note: The operator should provide a controller pursuant to EN ISO 12100 that prevents the machine from being started up unintentionally after power is restored, troubleshooting or the machine is stopped. Linear motor axis LMSSA LMSSA-01-1-EN-2201-MA Seite 29 von 44...
  • Page 30 Perform test under usage conditions.  Programming Note: The programming of the linear motor system depends on the controller and drive used. Observe the user manual for the controller and drive! Linear motor axis LMSSA LMSSA-01-1-EN-2201-MA Seite 30 von 44...

  • Page 31: Maintenance And Cleaning

    Remove the cover or bellows before maintenance: As for the cover, loose the screws on the cover. As for the bellows, detach the bellows form the forcer  housing. Remove the cover/bellows carefully.  Linear motor axis LMSSA LMSSA-01-1-EN-2201-MA Seite 31 von 44...
  • Page 32 Fig. 7.2: Example of a warning sign Installed the cover or bellows after maintenance: Position the cover or bellows on the linear motor system.  As for the cover, tighten the screws on the cover.  Linear motor axis LMSSA LMSSA-01-1-EN-2201-MA Seite 32 von 44...

  • Page 33: Linear Motor

    The viscosity of the base oil must be similar and the NGLI class may be different by a maximum of one grade. Note: Ensure that old grease, dirt and chippings are removed from the profile rails before lubrication. Linear motor axis LMSSA LMSSA-01-1-EN-2201-MA Seite 33 von 44...
  • Page 34 Ensure that only lubricants without solid lubricant particles (e.g. graphite or MoS2) are used! Note: Further information about lubrication and selection of approved lubricants can be found in the user manual for linear guideways at www.hiwin.de. Fig. 7.3: Grease nipples on linear guideways Relubricating interval every 200–600 operating hours or 1000 km.
  • Page 35 Beige Base Oil Ester/PAO Consistency Enhancer Lithium soap Service Temperature [°C] -35 ~ 120 NLGI-grade [0.1 mm] 260 - 280 Viscosity [cst] 40 °C 100 °C Drop Point [°C] > 225 Linear motor axis LMSSA LMSSA-01-1-EN-2201-MA Seite 35 von 44...
  • Page 36 Note: The relubrication intervals can possibly be shortened under the following conditions. In such cases, please consult HIWIN: v > 3 m/s, a > 30 m/s , contact with media, temperatures < 20 °C or > 30 °C, soiled ambient conditions.
  • Page 37 Note: LMC stator is not suitable on the following maintenance procedure. If the stator has been attracted with each other, please contact HIWIN staff to assist it. Note: If the stage is used under unideal environment, it should be aware of the cleaning on stators.

  • Page 38: Troubleshooting

    Adapt commutation parameters of the drive commutation does not function amplifier. properly Operating noise from the forcer Relubrication required otherwise Lubrication or consultation with HIWIN risk of bearing damage The axis generates cracking EMC interference in the encoder Encoder cables must be used separately with...
  • Page 39 Linear motor-system Cabling, electrical components dispose of as electrical waste PP components (e.g. cable chain) dispose of separately Steel components (e.g. guideways) dispose of separately Aluminum components (e.g. base) dispose of separately Linear motor axis LMSSA LMSSA-01-1-EN-2201-MA Seite 39 von 44...
  • Page 40 Contents 10 Declaration of Incorporation according to EC directive 2006/42/EC on machinery (Annex II 1. B) Name and adress oft he manufacturer: HIWIN CORP No.6, Jingke Central Rd., Taichung Precision Machinery Park, Taichung 40852, Taiwan Description and identification of the partly completed machine:...
  • Page 41 Linear motor axis LMSSA LMSSA-01-1-EN-2201-MA Seite 41 von 44...
  • Page 42 Linear motor axis LMSSA LMSSA-01-1-EN-2201-MA Seite 42 von 44...
  • Page 43 Linear motor axis LMSSA LMSSA-01-1-EN-2201-MA Seite 43 von 44...
  • Page 44 Linear Motor Components Rotary Tables Drives & Servo Motors Germany France Switzerland Austria China HIWIN GmbH HIWIN GmbH HIWIN Schweiz GmbH HIWIN GmbH HIWIN Corp. Brücklesbünd 1 4, Impasse Joffre Eichwiesstrasse 20 info@hiwin.at www.hiwin.cn D-77654 Offenburg F-67202 Wolfisheim CH-8645 Jona www.hiwin.at...

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