1. Manuals
  2. Brands
  3. Hiwin Manuals
  4. Industrial Equipment
  5. HM-S
  6. Assembly instructions manual

Hiwin HM-S Assembly Instructions Manual

Linear axes/tables
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Valid from serial no. HSN 000 000 000 1
Assembly Instructions
Linear Axes HM-S
Linear Tables HT-S
www.hiwin.de

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the HM-S and is the answer not in the manual?

Questions and answers

Related Manuals for Hiwin HM-S

Summary of Contents for Hiwin HM-S

  • Page 1 Valid from serial no. HSN 000 000 000 1 Assembly Instructions Linear Axes HM-S Linear Tables HT-S www.hiwin.de...
  • Page 2 All rights reserved. Complete or partial reproduction is not permitted without our permission. These assembly instructions are protected by copyright. Any reproduction, publication in whole or in part, modification or abridgement requires the written approval of HIWIN GmbH.

  • Page 3: Table Of Contents

    HM-S linear module 12.4 Groove cover HT-S linear table 12.5 Limit switch 12.6 Extension cable for limit switch Options of the HM-S linear modules and HT-S linear tables 16 12.7 Damping element Stroke length 12.8 Positioning measuring system HIWIN MAGIC Cover 12.9 Cover strip...

  • Page 4: General Information

    HM-S and HT-S linear axes and have read and under- stood these assembly instructions in full; maintenance personnel maintain and repair the HM-S and HT-S linear axes in such a way that they pose no danger to people, property or the environment.

  • Page 5: Depictions Used In These Assembly Instructions

    Assembly Instructions Linear Axes HM-S and HT-S General information 1.2 Depictions used in these assembly instructions 1.2.1 Instructions Instructions are indicated by triangular bullet points in the order in which they are to be carried out. Results of the actions carried out are indicated by ticks.
  • Page 6 Assembly Instructions Linear Axes HM-S and HT-S General information 1.2.4 Symbols used The following symbols are used in these assembly instructions and on the linear axes: Table 1.2 Warning signs Warning of dangerous electrical voltage! Warning of risk of hearing damage!

  • Page 7: Warranty And Liability

    These assembly instructions are protected by copyright. Any reproduction, publication in whole or in part, modification or abridgement requires the written approval of HIWIN GmbH. 1.6 Product monitoring Please inform HIWIN, the manufacturer of the HM-S and HT-S linear axes of: Accidents Potential sources of danger in the linear axes...

  • Page 8: Basic Safety Notices

    2.1 Intended use The HM-S and HT-S linear axes combine guiding and drive functions in the one compact unit. They are designed for the precise positioning in terms of time and location of fixed mounted loads within an automated system. It is specifically ideal for applications requiring high precision.

  • Page 9: Personnel Requirements

    Basic safety notices 2.5 Personnel requirements Only authorised and competent persons may carry out work on the HM-S and HT-S linear axes! They must be familiar with the safety equipment and regulations before starting work (see Table 2.1). Table 2.1 Personnel requirements...

  • Page 10: Description Of The Hm-S Linear Modules And Ht-S Linear Tables

    Description of the HM-S linear modules and HT-S linear tables 3.1 HM-S linear module 3.1.1 Field of application HIWIN HM-S linear modules with ballscrew are compact, flexible positioning modules. They are specifically ideal for applica- tions requiring high precision and high feed forces. 3.1.2 Ambient conditions Ambient conditions during operation: +5 to +40 °C...
  • Page 11 Assembly Instructions Linear Axes HM-S and HT-S Description of the HM-S linear modules and HT-S linear tables Table 3.1 Description of the main components of the HM-S linear module Pos. Description Pos. Description Drive block End plate Magnetic strip Limit switch...
  • Page 12 D: Positioning measuring system with digital signal Detailed information upon request or in the assembly instructions “HIWIN MAGIC Positioning Measuring Systems” If no drive interface is selected, the order code ends at this position All flange types can be found in Section 11.1 on Page 73 ff.

  • Page 13: Ht-S Linear Table

    3.2.1 Field of application HIWIN linear tables HT-S with ballscrew drive are particularly suitable for applications in which large loads need to be moved with high precision. The integrated HIWIN ballscrews exhibit high lead accuracy and rigidity for precise positioning. Each size comes with various spindle leads for the optimal solution to feed force and dynamic response requirements.
  • Page 14 Assembly Instructions Linear Axes HM-S and HT-S Description of the HM-S linear modules and HT-S linear tables 3.2.4 Functional description Linear tables with ballscrew drive combine guiding and drive functions in the one compact unit. The forces and torques gen- erated by the moving load are transferred through the carriages into the linear guideway.
  • Page 15 A: Positioning measuring system with analogue signal D: Positioning measuring system with digital signal Detailed information in Section 4.5 or in the assembly instructions “HIWIN MAGIC Positioning Measuring Systems” If no drive interface is selected, the order code ends at this position All flange types can be found in Section 11.1 on Page 73 ff.

  • Page 16: Options Of The Hm-S Linear Modules And Ht-S Linear Tables

    Assembly Instructions Linear Axes HM-S and HT-S Options of the HM-S linear modules and HT-S linear tables Options of the HM-S linear modules and HT-S linear tables 4.1 Stroke length The stroke lengths for the linear axes can be set to the millimetre.

  • Page 17: Cover

    4.3 Carriage There are two carriage types available for the HM-S linear axis (carriage type S and L). The linear tables HT-S are equipped with the carriage type S as standard. The carriages are equipped with mounting threads for mounting the imposed load.

  • Page 18: Positioning Measuring System

    ±0.01 mm for spindle axes. The encoder housing is electrically shielded. The output signals can be either analogue or digital. The HIWIN-MAGIC positioning measuring system consists of the encoder (Fig. 4.4) and the magnetic scale (Fig. 4.5) as the measurement standard. It is assembled prior to delivery.
  • Page 19 Assembly Instructions Linear Axes HM-S and HT-S Options of the HM-S linear modules and HT-S linear tables Fig. 4.4 MAGIC encoder Fig. 4.5 MAGIC magnetic scale NOTE The measuring scale of the magnetic measuring systems may not be subjected to any strong magnetic fields (keep it well away from permanent magnets!).
  • Page 20 4.5.2 Formats and outputs of the MAGIC measuring system (analogue) Electrical signals after the differential input of the downstream electronic components. The sinus/cosinus interface of HIWIN MAGIC is strictly based on the Siemens specifications. The period length of the sinus output signal is 1 mm. The period length of the reference signal is 1 mm.

  • Page 21: Drive Interfaces

    4.8 Spindle support With long strokes at high speeds, the HM-S and HT-S linear axes can reach the critical spindle speed. These must then be supported accordingly. HIWIN linear modules HM-S (with the exception of the HM040S) allow up to three optional spindle supports to be fitted on each side of the carriage.

  • Page 22: Transport And Installation

    Transport and installation 5.1 Delivery 5.1.1 Delivery state The linear axes HM-S and HT-S are supplied fully assembled and function tested. 5.1.2 Scope of delivery The contents of delivery vary depending on the ordered model, accessories, and options. 5.2 Transport to the installation site...

  • Page 23: Storage

    Do not hoist the linear axis by its attachments. During transport, provide additional support for heavy attachments such  as the drive. Dispose of packaging in an environmentally friendly way.  Supporting point A Supporting point B Fig. 5.1 Supporting points A and B for hoisting and transporting, here on an HM-S linear axis HMS_HTS-01-0-EN-1905-MA...
  • Page 24 Assembly Instructions Linear Axes HM-S and HT-S Transport and installation Fig. 5.2 Correct position of the supporting points Fig. 5.3 Correct position of the supporting points HMS_HTS-01-0-EN-1905-MA...

  • Page 25: Assembly And Connection

    Assembly Instructions Linear Axes HM-S and HT-S Assembly and connection Assembly and connection WARNING! Danger of impacts and crushing! Uncontrolled or manual carriage movements may cause injury. Isolating protective equipment must be provided for linear axis operations!  Only qualified personnel may be assigned to commissioning, setup, and troubleshooting! ...

  • Page 26: Assembling The Linear Axes

     6.1 Assembling the linear axes The HM-S/HT-S linear axes can be installed in any position. Fasteners must be applied to the axis’ aluminium profile. The HS axis systems cannot just be installed in any position. The axes can be secured to the mounting surface by means of clamping profiles (side grooves) or T nuts (grooves at bottom).
  • Page 27 6.1.1 Maximum support spacing for linear axes HM-S and HT-S in self-supporting applications Depending on how the linear axis HM-S/HT-S is fixed, the body may undergo excessive bending, especially with large stroke lengths and high load capacities. This can be prevented when the axis body is mounted on multiple supports on a stable sub construction.
  • Page 28 6.1.2 Reference surface accuracy requirements When securing the HM-S/HT-S linear axis, mount the axis on a flat surface and make sure that the mounting points are aligned with each other so that the necessary flatness of 0.2 mm/m is achieved.
  • Page 29 Assembly Instructions Linear Axes HM-S and HT-S Assembly and connection Note the hole spacing L when securing the linear axes. 0.2 mm/m Precision requirements for all reference surfaces for securing the axis profile. Fig. 6.7 Hole spacing for securing the linear axes with a T nut from below A_perm.
  • Page 30 Assembly Instructions Linear Axes HM-S and HT-S Assembly and connection 6.1.4 Assembly with T nuts – linear tables HT-S The T nuts to be used for each axis size are given in Table 6.2. The T nuts must be arranged as per Fig. 6.11, Fig. 6.12, Fig.
  • Page 31 Assembly Instructions Linear Axes HM-S and HT-S Assembly and connection A_perm. Fig. 6.13 Permissible axial operating force in tension direction per slot nut (F _perm.) Fig. 6.14 Securing with T nuts – HT100S, HT150S Fig. 6.15 Securing with T nuts – HT200S Fig.
  • Page 32 0.2 mm/m Precision requirements for all reference surfaces for securing the axis profile. Fig. 6.17 Hole spacing for the lateral securing of linear modules HM-S with clamping profiles Fig. 6.18 Securing with clamping profiles – HM040S, HM060S, HM080S 40 40 Fig.
  • Page 33 Assembly Instructions Linear Axes HM-S and HT-S Assembly and connection Table 6.3 Minimum number of clamping profiles for securing the axis, and recommended spacing of mounting points on long axes – linear modules HM-S Size Min. number Recommended Thread Screw tighten- Clamping Art.

  • Page 34: Mounting The Imposed Load

    The spacings of the threaded holes for mounting the imposed load can be found in the catalogue “Linear Axes and Axis Systems HX”. Additional counterbores can take centring rings. HIWIN recommends to position two centring rings diagonally opposite each other. For axes with more than one carriage, it is recommended to equip only one carriage each with centring sleeves to avoid distortion.

  • Page 35: Mounting The Limit Switches

    0.02 Precision requirements for the imposed load’s mounting surface. Fig. 6.23 Securing the load with centring sleeves (HM-S linear module as an example) 6.3 Mounting the limit switches The limit switches are available as an N/C or N/O contact. The limit switch can be secured directly in the limit switch groove (T groove) with the provided M3 bolts and nuts.

  • Page 36: Mounting The Damping Element

    Assembly Instructions Linear Axes HM-S and HT-S Assembly and connection Fig. 6.24 Mounting the limit switch: HM040S, HT100S Fig. 6.25 Mounting the limit switch: HM060S, HM080S, HM120S, HT150S, HT200S, HT250S 6.4 Mounting the damping element The damping element actuates the limit switches at the carriage’s two end positions (at stroke 0 and stroke max) and must be mounted on the same side as the limit switches.

  • Page 37: Setting The Switching Distance

    Assembly Instructions Linear Axes HM-S and HT-S Assembly and connection 6.5 Setting the switching distance The limit switches are inductive units and need a defined switching distance of 0.8 mm (±0.2 mm) to the damping element. M ove the carriage until the damping element is above a limit switch. Using a feeler gauge, align the damping element ...

  • Page 38: Mounting The Drive Unit On The Hm-S Linear Axis

    HM080S: d = 3.5 mm (until serial no. HSN 0000004905: d = 0 mm) HM120S: d = 4.5 mm (until serial no. HSN 0000002990: d = 0 mm, lying flat) Fig. 6.29 Attaching the clamping hub to the HM-S linear axis drive journal HMS_HTS-01-0-EN-1905-MA...
  • Page 39 Push the clamping hub onto the elastomer insert until measurement L (see Table 6.8) has been achieved.  Fig. 6.31 Mounting the clamping hub and the coupling housing KB on the HM-S linear axis Table 6.8 Adjusting the coupling distance based on measurement L Axis type...
  • Page 40 Assembly Instructions Linear Axes HM-S and HT-S Assembly and connection Fig. 6.32 Total length of HM-S coupling assembly NOTE If the coupling is mounted without a coupling housing, the coupling distance L must be set in accordance with Fig. 6.32 and Table 6.9.
  • Page 41  Fasten the motor in accordance with the manufacturer’s specifications.  Fig. 6.34 Bolting the motor to the HM-S linear axis NOTE Take care to slide the motor on straight so that the preset L measurement does not change. Remove the seal plug from the hole on the side of the motor adapter plate AM.
  • Page 42 Assembly Instructions Linear Axes HM-S and HT-S Assembly and connection 6.6.3 Mounting the belt drive A lign the belt drive housing in the direction you want, and place it flat on the axis drive block.  T ighten the four bolts. See Table 6.11. for the tightening torques. Secure the bolts.
  • Page 43 Assembly Instructions Linear Axes HM-S and HT-S Assembly and connection Push the clamping set [7] for the pulley [6] to the stop on the axis side. Push the preassembled unit (clamping set and  pulley) on the spindle axis’ [8] shaft end. Use a feeler gauge to confirm an adequate safety distance (according to Fig.
  • Page 44 Assembly Instructions Linear Axes HM-S and HT-S Assembly and connection HM040S/HM060S: 1mm HM080S/HM120S: 1,5 mm Motor flange Motor Pulley (motor-side) Axis Pulley (axis-side) Housing wall HM040S/HM060S: 1,5 mm HM080S/HM120S: 2,5 mm Fig. 6.39 Safety distances between the (motor-side) pulley’s flanged wheel and motor flange and between (motor- side) pulley and housing Table 6.13 Clamping bolt tightening torques for axis side...
  • Page 45 Assembly Instructions Linear Axes HM-S and HT-S Assembly and connection Fig. 6.40 Setting the belt frequency Calculating the belt frequency F 6.1 Belt frequency [Hz] √ 10 × M M Application-based motor drive torque [Nm] X Factor for calculating the belt frequency [Nm/Hz (see Table 6.15)

  • Page 46: Mounting The Drive Unit On The Ht-S Linear Table

    Assembly Instructions Linear Axes HM-S and HT-S Assembly and connection 6.7 Mounting the drive unit on the HT-S linear table 6.7.1 Assembly of the coupling components (HT-S) A suitable coupling assembly is needed for the motor attachment. These can be found in Section 11.2.4 on Page 84.
  • Page 47 Assembly Instructions Linear Axes HM-S and HT-S Assembly and connection HT150S/HT200S: Tighten the bolt on the clamping hub. See Table 6.16 for the tightening torque.  HT100S/HT250S: F irst, place the screw on the 1st side on the clamping hub, then tighten the screw on the 2nd side and after that on the ...
  • Page 48 Assembly Instructions Linear Axes HM-S and HT-S Assembly and connection Fig. 6.45 Total length of coupling assembly (HT-S) NOTE If the coupling is mounted without a coupling housing, the coupling distance L must be set in accordance with Fig. 6.45 and Table 6.19.
  • Page 49 Assembly Instructions Linear Axes HM-S and HT-S Assembly and connection Secure the motor against falling.  Place the motor flat on the motor adapter plate AM.  Fasten the motor in accordance with the manufacturer’s specifications.  Fig. 6.47 Bolting the motor to the HT-S linear table NOTE Take care to slide the motor on straight so that the preset L measurement does not change.
  • Page 50 Assembly Instructions Linear Axes HM-S and HT-S Assembly and connection 6.7.3 Mounting the belt drive Align the belt drive housing in the direction you want, and place it flat on the axis drive block.  Tighten the four bolts. See Table 6.21 for the tightening torques. Secure the bolts.
  • Page 51 Assembly Instructions Linear Axes HM-S and HT-S Assembly and connection Push the clamping set [7] for the pulley [6] to the stop on the axis side. Push the preassembled unit (clamping set and  pulley) on the spindle axis’ [8] shaft end. Use a feeler gauge to confirm an adequate safety distance (according to Fig.
  • Page 52 Assembly Instructions Linear Axes HM-S and HT-S Assembly and connection Table 6.24 Clamping bolt tightening torques for motor side Motor shaft diameter [mm] Clamping bolt tightening torque [Nm] 6 – 12 14 – 15 16 – 19 22 – 32 17.0...

  • Page 53: Electrical Connection

    The pin assignment of the limit switch connector for variant A is shown in Fig. 6.56. For variants C and D (order codes: linear modules HM-S on Page 12, linear tables HT-S on Page 15) with open cable ends, the wires must be connected according to Fig.
  • Page 54 Assembly and connection 6.8.2 Connection external positioning measuring system for HM-S and HT-S The positioning measuring system HIWIN MAGIC is located on the side of the carriage. The cable length is 5 m. With open cable end. If the encoder is connected according to Table 6.26, the counting direction (with the encoder moving) is given according to the definitions in Fig.

  • Page 55: Maintenance And Cleaning

    Assembly Instructions Linear Axes HM-S and HT-S Maintenance and cleaning Maintenance and cleaning WARNING! Danger of impacts and crushing! If the carriage is moved or started unintentionally, injuries may result! When installing a vertical linear axis/linear axis system, provide support for the carriage during down- ...

  • Page 56: Lubrication

    Assembly Instructions Linear Axes HM-S and HT-S Maintenance and cleaning ATTENTION! Damage from wrong lubricant! Using a wrong lubricant can cause damage to property and pollute the environment. Use the correct lubricant type (grease, oil) as specified in these assembly instructions! ...
  • Page 57 7.1.1 HM-S linear axis lubrication The HM-S linear axis includes a linear guideway with two blocks and a ballscrew that are initially lubricated prior to delivery. Relubrication is introduced through three grease nipples each on both sides of the carriage. The outer grease nipples are used to lubricate the blocks, the middle one the ballscrew.
  • Page 58 4.50 4.65 The relubrication intervals can possibly be shortened under the following conditions. In such cases, please consult HIWIN: v > 3 m/s, a > 30 m/s , contact with media, temperatures < 20 °C or > 30 °C, soiled ambient conditions.
  • Page 59 Assembly Instructions Linear Axes HM-S and HT-S Maintenance and cleaning 7.1.3 Calculating the comparable load factor f In the case of combined loads from multiple forces and torques, the comparable load factor f is calculated with the Formula F 7.1.
  • Page 60 NOTE In the linear modules HM-S each lube point features two grease nipples, one each on the left and right of the carriage. Relubrication can then be introduced on the left or right side of the carriage.

  • Page 61: Cleaning The Linear Axis

    Ensure proper disposal!  Thanks to their layout and optional cover strips, HM-S/HT-S linear axes are insensitive to penetration by contaminants and foreign particles. Nevertheless, the linear axis must be examined and its outside cleaned at regular intervals. Note the following points when cleaning: Do not use compressed air.
  • Page 62 Assembly Instructions Linear Axes HM-S and HT-S Maintenance and cleaning Fig. 7.4 Installing the cover strip in the carriage Fig. 7.5 Cover strip deflection orientation Fig. 7.6 Removing/mounting the cover strip deflection Slide film Cover strip Fig. 7.7 Mounting the slide film...
  • Page 63 Maintenance and cleaning Fig. 7.8 Removing/mounting the carriage end piece Fig. 7.9 Installing the cover strip in the cover strip clamp on the and HM-S linear module Fig. 7.10 Installing/removing the cover strip clamp on/from the HM-S linear module HMS_HTS-01-0-EN-1905-MA...
  • Page 64 Assembly Instructions Linear Axes HM-S and HT-S Maintenance and cleaning Table 7.5 Screws for the cover strip deflection Size Screw strength class Thread size HM040 HM060 HM080 HM120 Table 7.6 Screws for the carriage end piece Size Screw strength class...
  • Page 65 Assembly Instructions Linear Axes HM-S and HT-S Maintenance and cleaning Fig. 7.11 Removing/mounting the carriage cover Fig. 7.12 Removing/mounting the cover strip deflection Fig. 7.13 Removing/mounting the cover strip guide Fig. 7.14 Guiding the cover strip HMS_HTS-01-0-EN-1905-MA...

  • Page 66: Visual Examination Of Electrical Componentry

    Assembly Instructions Linear Axes HM-S and HT-S Maintenance and cleaning Fig. 7.15 Removing/mounting the carriage end piece Fig. 7.16 Mounting the cover strip under the cover strip clamp Fig. 7.17 Removing/mounting the cover strip clamp 7.4 Visual examination of electrical componentry...

  • Page 67: Faults

    – machine stop! Only qualified personnel may install cabling!  Only qualified personnel may work on electrical installations!  Table 8.1 Table of linear module HM-S and linear table HT-S malfunctions Fault Possible cause Remedy Carriage not moving Coupling slipping Check that coupling assembled correctly;...

  • Page 68: 8.2 Motor Malfunctions

    Assembly Instructions Linear Axes HM-S and HT-S Faults Table 8.1 Table of linear module HM-S and linear table HT-S malfunctions (continuation) Fault Possible cause Remedy Motor load rising, Tensions in the system or lack of Install axis free of tension; check flatness of bearing...

  • Page 69: 9. Disassembly

    Assembly Instructions Linear Axes HM-S and HT-S Disassembly Disassembly DANGER! Danger from electrical voltage! Before and during assembly, disassembly and repair work, dangerous currents may flow. Work may only be carried out by a qualified electrician and with the power supply disconnected! ...
  • Page 70 Assembly Instructions Linear Axes HM-S and HT-S Disassembly CAUTION! Tilting linear axes can cause crushing injuries! Secure machinery and machine parts against tilting!  ATTENTION! Warning! Health and environmental hazards! Contact with lubricants may cause irritation, poisoning, allergic reactions, and damage to the environment.
  • Page 71 Assembly Instructions Linear Axes HM-S and HT-S Disposal Disposal ATTENTION! Warning! Health and environmental hazards! Contact with lubricants may cause irritation, poisoning, allergic reactions, and damage to the environment. Use only suitable, non-hazardous agents. Note the manufacturer’s safety data sheets! ...

  • Page 72: 11. Appendix 1: Drive Adapter

    The serial number can be found on the axis’ type plate. 11.1 Motor adapter of the HM-S linear modules and the HT-S linear tables The drive adapter on the linear modules HM-S and the linear tables HT-S is a two-part structure that simplifies the process of flange-mounting any standard motor.
  • Page 73 8LSA54 BR12 BR12 8LSA55 BR12 8LSN43 BR11 8LSN44 BR11 BR11 8LSN45 BR11 BR11 Possible belt drive V Possible belt drive V See order codes on Page 12 for linear modules HM-S and on Page 15 for linear tables HT-S HMS_HTS-01-0-EN-1905-MA...
  • Page 74 LE05 LE08 LE05 LE05 LE08 MCS09F LE05 LE08 LE05 LE08 MCS09H LE08 LE08 Possible belt drive V Possible belt drive V See order codes on Page 12 for linear modules HM-S and on Page 15 for linear tables HT-S HMS_HTS-01-0-EN-1905-MA...
  • Page 75 1FK7042 SM05 SM08 SM05 SM05 SM08 1FK7060 SM06 SM09 SM09 1FK7062 SM09 SM09 Possible belt drive V Possible belt drive V See order codes on Page 12 for linear modules HM-S and on Page 15 for linear tables HT-S HMS_HTS-01-0-EN-1905-MA...
  • Page 76 Possible belt drive V Possible belt drive V See order codes on Page 12 for linear modules HM-S and on Page 15 for linear tables HT-S 11.2 Dimensions of motor adapter for linear modules HM-S and the linear tables HT-S...
  • Page 77 Fig. 11.8 Motor connection of HT-S linear tables with belt drive Length of belt drive, see Table 11.5 11.2.1 Coupling housing KS for HM-S linear modules and HT-S linear tables Fig. 11.9 Coupling housing KS for HM-S linear modules Fig. 11.10 Coupling housing KS for HT-S linear tables...
  • Page 78 Assembly Instructions Linear Axes HM-S and HT-S Appendix 1: Drive adapter Table 11.2 Dimensions of coupling housing KS for HM-S linear modules and HT-S linear tables Coupling housing for [mm] [mm] [mm] Article number HM040S 39.6 57.6 25-000305 HM060S 59.6 75.0...
  • Page 79 Assembly Instructions Linear Axes HM-S and HT-S Appendix 1: Drive adapter Table 11.3 Motor adapter plate AM for HM-S linear modules (continuation) Linear Manufacturer Motors Article number axis [mm] [mm] HM060S Siemens 1FK7022 25-000402 1FK7032, 1FK7034 25-000408 HM080S B&R 8LSA33, 8LSA34, 8LSA35...
  • Page 80 Assembly Instructions Linear Axes HM-S and HT-S Appendix 1: Drive adapter Table 11.3 Motor adapter plate AM for HM-S linear modules (continuation) Linear Manufacturer Motors Article number axis [mm] [mm] HM120S Bosch MSK040B, MSK040C, MSK043C 25-000433 MSK050B, MSK050C 25-000442 MSK061B, MSK061C...
  • Page 81 Assembly Instructions Linear Axes HM-S and HT-S Appendix 1: Drive adapter Table 11.4 Motor adapter plate AM for HT-S linear tables (continuation) Linear Manufacturer Motors Article number axis [mm] [mm] HT150S Beckhoff AM8041D, AM8041E, AM8041H, AM8541D, AM8541E, 25-000424 AM8541H Bosch...
  • Page 82 Assembly Instructions Linear Axes HM-S and HT-S Appendix 1: Drive adapter Table 11.4 Motor adapter plate AM for HT-S linear tables (continuation) Linear Manufacturer Motors Article number axis [mm] [mm] HT250S Beckhoff AM8051E, AM8051G, AM8051K, AM8551E, AM8551G, 25-000444 AM8551K Bosch...
  • Page 83 Assembly Instructions Linear Axes HM-S and HT-S Appendix 1: Drive adapter 11.2.3 Belt drive RT for HM-S linear modules and HT-S linear tables Fig. 11.12 Belt drive for HM-S linear modules and HT-S linear tables Table 11.5 Belt drive specifications...
  • Page 84 Fig. 11.14 Coupling components for linear modules HM060S and HM120S and linear tables HT100S, HT250S Clamping hub Motor- and axis-side coupling element. ØD1 ØD2 Fig. 11.15 Clamping hub for linear modules HM-S and linear tables HT-S Table 11.6 Article numbers and specifications for clamping hub Linear Ø D1 Ø D2 H7...
  • Page 85 94.6 55.32 25-001277 M6 × 20 105.6 53.03 25-000975 Elastomer insert Fig. 11.16 Elastomer insert for linear modules HM-S and linear tables HT-S Table 11.7 Article number for elastomer insert Linear axis Article number HM040S 25-000202 HM060S, HT100S 25-000203 HM080S, HT150S, HT200S 25-000204...

  • Page 86: 12. Appendix 2: Accessories

    The required number of clamping profiles depends on the axis length and the load. It can be found in Sections 6.1.5 (HM-S) and 6.1.6 (HT-S). Sets are available with four clamping profiles.

  • Page 87: T Nut

    The required number of T nuts depends on the axis length and the load. It can be found in Sections 6.1.3 (HM-S) and 6.1.4 (HT-S). Sets are available with ten T nuts. Fig. 12.4 Dimensional drawing of T nut Table 12.3 Article numbers and dimensions for T nuts...

  • Page 88: Centring Sleeve

    12.4 Groove cover Cover for the fastening groove. Length: 2 m. Sets are available with five groove covers. Fig. 12.6 Groove cover for linear modules HM-S and linear tables HT-S Table 12.5 Article numbers for groove covers Suitable for linear axis Type Article number, 5 pcs.

  • Page 89: Limit Switch

    Inductive limit switch as NC or NO contact. A screw (M3 × 12) and nut (DIN EN ISO 4035) is necessary to fix the sensor to the axis profile. The limit switch is supplied as standard with plug or open cable end. Set including mounting material. Fig. 12.7 Limit switch for linear modules HM-S and linear tables HT-S Table 12.6 Limit switch options...

  • Page 90: Damping Element

    Article number linear modules HM-B: 25-000785 Article number linear tables HT-B: 25-001031 Fig. 12.9 Damping element for linear modules HM-S and linear tables HT-S 12.8 Positioning measuring system HIWIN MAGIC Magnetic positioning measuring system consisting of encoder (with 5 m cable length and open cable end).

  • Page 91: Cover Strip

    Assembly Instructions Linear Axes HM-S and HT-S Appendix 2: Accessories 12.9 Cover strip The steel cover strip is available in lengths of 3 m and 6 m. Fig. 12.12 Cover strip Table 12.10 Article numbers for cover strip Suitable for linear axis...

  • Page 92: Cover Strip Deflection For Linear Modules Hm-S

    Linear Axes HM-S and HT-S Appendix 2: Accessories Appendix 1: Accessories and spare parts 12.11 Cover strip deflection for linear modules HM-S The cover strip deflection set consists of the following parts: 2 cover strip deflections, each with 2 × deflector housing 2 ×...

  • Page 93: Buffer Stop

    Assembly Instructions Linear Axes HM-S and HT-S Appendix 1: Accessories and spare parts Appendix 2: Accessories 12.13 Buffer stop The buffer stop serves as a mechanical limit. Fig. 12.16 Buffer stop Table 12.14 Article numbers for buffer stop Suitable for linear axis...

  • Page 94: Hiwin Lubricants

    Assembly Instructions Linear Axes HM-S and HT-S Appendix 2: Accessories 12.15 HIWIN lubricants Table 12.16 Recommended HIWIN grease Grease type Application Quantity unit High speed Cartridge 400 g Can 1 kg Article number: 20-000345 Article number: 20-000346 Table 12.17 Recommended HIWIN grease gun Article no.

  • Page 95: Hiwin Grease Nipples

    Linear Axes HM-S and HT-S Appendix 2: Accessories 12.16 HIWIN grease nipples Grease nipples M4 × 0.7 suitable for linear modules HM-S and linear tables HT-S (all sizes). Table 12.18 Grease nipples M4 × 0.7 Article number Linear axes HM...
  • Page 96 Assembly Instructions Linear Axes HM-S and HT-S Appendix 2: Accessories Table 12.19 Lubrication fittings and push-in fittings (continuation) Article number Type Picture 8-12-0128 90° angled push-in fitting Ø 4 M6 × 0,75 8-12-0138 90° angled push-in fitting Ø 6 M6 × 0,75...

  • Page 97: Appendix 3: Declaration Of Incorporation

    Assembly Instructions Linear Axes HM-S and HT-S Appendix 3: Declaration of Incorporation Appendix 3: Declaration of Incorporation in the sense of the EC Machinery Directive 2006/42/EC, Annex II 1. B for partly completed machinery The manufacturer: HIWIN GmbH, Brücklesbünd 1, D-77654 Offenburg Documentation department: HIWIN GmbH, Brücklesbünd 1, D-77654 Offenburg...
  • Page 98 Assembly Instructions Linear Axes HM-S and HT-S Appendix 3: Declaration of Incorporation Notizen HMS_HTS-01-0-EN-1905-MA...
  • Page 100 Drives & Servo Motors Linear Motor Rotary Tables Components Germany France Switzerland Netherlands China HIWIN GmbH HIWIN GmbH HIWIN Schweiz GmbH HIWIN GmbH HIWIN Corp. Brücklesbünd 1 4, Impasse Joffre Eichwiesstrasse 20 info hiwin.nl www.hiwin.cn D-77654 Offenburg FR-67202 Wolfisheim CH-8645 Jona www.hiwin.nl...

This manual is also suitable for:

Ht-s

Table of Contents