Related Manuals for Hiwin HT-L Series
Summary of Contents for Hiwin HT-L Series
- Page 1 Valid from serial no. HSN 000 000 000 1 Assembly Instructions Linear Tables HT-L www.hiwin.de...
- Page 2 HIWIN GmbH Brücklesbünd 1 77654 Offenburg Germany Phone +49 (0) 7 81 9 32 78 - 0 +49 (0) 7 81 9 32 78 - 90 info@hiwin.de www.hiwin.de All rights reserved. Complete or partial reproduction is not permitted without our permission.
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Page 3: Table Of Contents
11.14 Encoder cable for absolute distance measuring system Functional description 11.15 Separators for energy chain Order code for linear tables HT-L 11.16 HIWIN lubricants 11.17 HIWIN grease nipple Options of the linear tables ..........13 11.18 Lubrication fittings and push-in fittings Stroke length Cover Appendix 2: Declaration of Incorporation ...... -
Page 4: General Information
Assembly Instructions Linear Tables HT-L General information General information 1.1 About these assembly instructions These assembly instructions are intended for planners, developers and operators of systems who plan for and install linear tables HT-L (with linear motor) as machine elements. They are also intended for persons who perform the following tasks in connection with the above mentioned axes: Transportation Assembly... -
Page 5: Depictions Used In These Assembly Instructions
Assembly Instructions Linear Tables HT-L General information 1.2 Depictions used in these assembly instructions 1.2.1 Instructions Instructions are indicated by triangular bullet points in the order in which they are to be carried out. Results of the actions carried out are indicated by ticks. Example: Produce appropriate mounting holes on the mounting surface if not already present. - Page 6 Assembly Instructions Linear Tables HT-L General information 1.2.4 Symbols used The following symbols are used in these assembly instructions and on the linear tables: Table 1.2 Warning signs Warning of dangerous electrical voltage! Warning of risk of hearing damage! Warning of cutting injuries! Warning of crushing! Warning of danger from suspended Warning of magnetic fields!
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Page 7: Warranty And Liability
These assembly instructions are protected by copyright. Any reproduction, publication in whole or in part, modification or abridgement requires the written approval of HIWIN GmbH. 1.6 Product monitoring Please inform HIWIN, the manufacturer of the linear tables HT-L, of: Accidents Potential sources of danger in the linear tables... -
Page 8: Basic Safety Notices
Assembly Instructions Linear Tables HT-L Basic safety notices Basic safety notices WARNING! This chapter serves to ensure the safety of everyone working with the linear tables HT-L and those who assemble, install, operate, maintain or disassemble them. Non-compliance with the following information results in dangerous working conditions. -
Page 9: Personnel Requirements
– If necessary, hair net 2.7 Labels on the linear table The linear tables HT-L bear the labels depicted in the following. 2.7.1 Type plate Model No: HT150LA12C1234SANAR ID-No: 25.12345 HIWIN GmbH S/N: S-123456789 Brücklesbünd 1 Weight: 5 kg 77654 Offenburg Mfg. -
Page 10: Description Of The Linear Tables Ht-L
3.1 Field of application HIWIN linear tables HT-L with linear motor drive are ideal for applications with the highest demands on dynamic response, accuracy, and synchronism with the minimum of maintenance and long stroke lengths. Two motor sizes are available for each size, in order to optimally meet the requirements for the required feed force. -
Page 11: Functional Description
Assembly Instructions Linear Tables HT-L Description of the linear tables HT-L Table 3.1 Description of the main components of the linear tables HT-L Pos. Description Pos. Description End plate Clamping plate for cover strip Magnetic strip block Steel cover strip Profile rails Carriage cover Linear motor (forcer) -
Page 12: Order Code For Linear Tables Ht-L
B: HIWIN MAGIC, analogue signal, 1 V sin/cos and digital Hall sensor D: HIWIN MAGIC, digital signal, TTL 5 V E: HIWIN MAGIC, digital signal, TTL 5 V and digital Hall sensor T: TTK70, absolute, HIPERFACE 1 V sin/cos Detailed information in Section 4.5 For details of the connector configuration and the position of the energy chain, refer to Section 4.7, Page 19 ff. -
Page 13: Options Of The Linear Tables
Assembly Instructions Linear Tables HT-L Options of the linear tables Options of the linear tables 4.1 Stroke length The stroke lengths for the linear tables can be set to the millimetre. The maximum stroke length depending on the series and size is listed in Table 4.1. Table 4.1 Maximum stroke Drive element Axis... -
Page 14: Carriage
Assembly Instructions Linear Tables HT-L Options of the linear tables 4.3 Carriage The carriage has threads for mounting the imposed load. These feature additional counterbores that can take centring sleeves. Fig. 4.2 Carriage with mounting threads 4.4 Limit switches The linear tables feature two inductive PNP or proximity switches that signal the end positions of the travel distance. The limit switch cables can be routed either directly to the interface or into the mounting groove. -
Page 15: Distance Measuring System
3.200 Other distance measuring systems available on request Compatible with all standard drive amplifiers and with HIWIN drive amplifier D1-N. For more information about HIWIN drive amplifiers, consult the “Drives and Servo Motors” catalogue or visit www.hiwin.de With digital Hall sensor for motionless commutation... - Page 16 The HIWIN-MAGIC distance measuring system is used in the linear tables HT-L for incremental distance measurement. The output signals can be either analogue or digital. The HIWIN-MAGIC distance measuring system consists of the encoder (Fig. 4.4) and the magnetic scale (Fig. 4.5) as the measurement standard. It is assembled prior to delivery.
- Page 17 The sinus/cosinus 1 V interface of HIWIN MAGIC is strictly based on the Siemens specifications. The period length of the sinus output signal is 1 mm. The period length of the reference signal is 1 mm.
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Page 18: Hall Sensor
Assembly Instructions Linear Tables HT-L Options of the linear tables 4.5.2 TTK70 The TTK70 distance measuring system is used in the linear tables HT-L for absolute position determination, without reference run. The position determination is magnetic with very high resolution. The sensor board which is aligned with the measuring level is equipped with Hall sensors on two parallel tracks. -
Page 19: Connection Interface And Energy Supply
Assembly Instructions Linear Tables HT-L Options of the linear tables 4.7 Connection interface and energy supply DANGER! Danger from electrical voltage! Before and during assembly, disassembly and repair work, dangerous currents may flow. Before connecting the electrical power supply, ensure that the linear table is correctly earthed via the PE rail in the switch cabinet! Never loosen electrical connections when energized. -
Page 20: Energy Chain
Assembly Instructions Linear Tables HT-L Options of the linear tables 4.8 Energy chain Optional energy chains are available for the linear tables HT-L. The chains can be installed on either the right or the left and is based on the selected connector position. The generously dimensioned energy chains provide enough space for the supply cables to be carried safely. -
Page 21: Transport And Installation
Assembly Instructions Linear Tables HT-L Transport and installation Transport and installation 5.1 Delivery 5.1.1 Delivery state The linear tables HT-L are supplied fully assembled and function tested. 5.1.2 Scope of delivery The contents of delivery vary depending on the ordered model, accessories, and options. 5.2 Transport to the installation site WARNING! Danger from suspended loads or falling parts! -
Page 22: Storage
Assembly Instructions Linear Tables HT-L Transport and installation 5.3.2 Safety equipment to be provided by the operator Possible safety equipment/measures: Personal protective equipment in accordance with UVV (German accident prevention regulations) Zero-contact protective equipment Mechanical protective equipment 5.4 Storage Store the linear tables in their transport packaging. Alternatively: Use packaging that secures the linear tables against slipping, damage, and vibrations. - Page 23 Assembly Instructions Linear Tables HT-L Transport and installation Fig. 5.2 Correct position of the supporting points Fig. 5.3 Correct position of the supporting points HTL-01-0-EN-1905-MA...
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Page 24: Assembly And Connection
Assembly Instructions Linear Tables HT-L Assembly and connection Assembly and connection WARNING! Danger of impacts and crushing! Uncontrolled or manual carriage movements may cause injury. Isolating protective equipment must be provided for linear table operations! Only qualified personnel may be assigned to commissioning, setup, and troubleshooting! WARNING! Danger of cutting injuries! Installing or removing the cover strip may cause cutting injuries. -
Page 25: Assembling The Linear Tables Ht-L
Assembly Instructions Linear Tables HT-L Assembly and connection CAUTION! Warning! Electric shock or burns by contact with live parts! Contact with live parts can result in injuries. If the customer installs cables incorrectly, the constant motion inside the energy chain can cause chafing and expose the electrical contact points. - Page 26 Assembly Instructions Linear Tables HT-L Assembly and connection 6.1.1 Maximum support spacing for linear tables HT-L in self-supporting applications Depending on how the linear axis is fixed, the axis body may undergo excessive bending, especially with large stroke lengths and high load capacities. This can be prevented when the axis body is mounted on multiple supports on a stable sub construction.
- Page 27 Assembly Instructions Linear Tables HT-L Assembly and connection 6.1.2 Reference surface accuracy requirements When securing the HT-L linear table, mount the axis on a flat surface and make sure that the mounting points are aligned with each other so that the necessary flatness of 0.2 mm/m is achieved. 6.1.3 Assembly with T nuts The T nuts to be used for each axis size are given in Table 6.1.
- Page 28 Assembly Instructions Linear Tables HT-L Assembly and connection A_perm. Fig. 6.10 Permissible axial operating force in tension direction per slot nut (F _perm.) Fig. 6.11 Securing with T nuts – HT150L Fig. 6.12 Securing with T nuts – HT200L Fig. 6.13 Securing with T nuts – HT250L Table 6.1 Minimum number of T nuts for securing the axis, and recommended spacing of mounting points on long axes Size...
- Page 29 Assembly Instructions Linear Tables HT-L Assembly and connection 6.1.4 Mounting with clamping profiles The clamping profiles must always be attached in pairs to the left and right of the axis body (see Fig. 6.15 and Fig. 6.16). The required number of clamping profiles depends on the external load. To calculate the required number, the load values listed in Table 6.2 (clamping force per clamping profile;...
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Page 30: Mounting The Imposed Load
Assembly Instructions Linear Tables HT-L Assembly and connection Table 6.2 Minimum number of clamping profiles for securing the axis, and recommended spacing of mounting points on long axes Size Min. number Recommended Thread Screw Clamping force Art. no. A_perm. of clamping [mm] [mm] distance L... -
Page 31: Mounting The Limit Switches
Assembly Instructions Linear Tables HT-L Assembly and connection 6.3 Mounting the limit switches The limit switches are available as an N/C or N/O contact. The limit switch can be secured directly in the limit switch groove (T groove) with the provided M3 bolts and nuts. The limit switches can be mounted on the left or right. If necessary, remove the green decorative strip from the upper T groove. -
Page 32: Setting The Switching Distance
Assembly Instructions Linear Tables HT-L Assembly and connection 6.5 Setting the switching distance The limit switches are inductive units and need a defined switching distance of 0.8 mm (±0.2 mm) to the damping element. Move the carriage until the damping element is above a limit switch. Using a feeler gauge, align the damping element for a switching distance of 0.8 mm (±0.2 mm). -
Page 33: Electrical Connection
Assembly Instructions Linear Tables HT-L Assembly and connection 6.6 Electrical connection DANGER! Danger from electrical voltage! If motors are incorrectly earthed, there is a danger of electric shock. Before connecting the electrical power supply, ensure that the linear table is correctly earthed via the PE rail in the switch cabinet! DANGER! Danger from electrical voltage! - Page 34 Assembly Instructions Linear Tables HT-L Assembly and connection 6.6.2 Connection of motor and internal distance measuring system for linear tables HT-L The linear motor axes HT-L have an interface for motor and encoder cables. These are located on the side of the carriage (see Fig.
- Page 35 Only qualified personnel may connect the distance measuring system! If the incremental distance measuring system HIWIN-MAGIC is connected according to Table 6.7, the counting direction results as shown in Fig. 6.25. Positive direction of movement Fig.
- Page 36 6.6.3 Cables and connectors For HIWIN linear motor axes, and in general for all highly dynamic applications we recommend our pre-assembled extension cables that are specifically designed for dynamic use in energy chains. The high-quality extension cables are shipped with a round connector (coupling, female) on one side (see Sections 11.12, 11.13 and 11.14).
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Page 37: Maintenance And Cleaning
Assembly Instructions Linear Tables HT-L Maintenance and cleaning Maintenance and cleaning WARNING! Danger of impacts and crushing! If the carriage is moved or started unintentionally, injuries may result! Controller design complying with DIN EN 12100. No start after: – power connected, reinstated! –... -
Page 38: Maintenance And Cleaning
Assembly Instructions Linear Tables HT-L Maintenance and cleaning ATTENTION! Damage from wrong lubricant! Using a wrong lubricant can cause damage to property and pollute the environment. Use the correct lubricant type (grease, oil) as specified in these assembly instructions! During maintenance: Secure the linear table against being switched on without authorisation. - Page 39 Assembly Instructions Linear Tables HT-L Maintenance and cleaning 10,000 HT-L = Comparable load factor acc. to formula F 7.1 (see below) 1,000 Fig. 7.1 Load-dependent relubrication intervals for linear guideways of the linear tables HT-L 7.1.1 Calculating the comparable load factor f In the case of combined loads from multiple forces and torques, the comparable load factor f is calculated with the Formula F 7.1.
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Page 40: Cleaning The Linear Table
The linear guideway has been lubricated. Fig. 7.2 Lubrication procedure 7.1.3 HIWIN lubricants The grease type HIWIN G04 is recommended for the linear tables. HIWIN can also offer you a suitable grease gun with match- ing adapter (see Section 11.16). 7.2 Cleaning the linear table... -
Page 41: Replacing The Cover Strip
Assembly Instructions Linear Tables HT-L Maintenance and cleaning 7.3 Replacing the cover strip The cover strip must be changed as soon as there are any signs of rippling and it can no longer be held in position by the magnetic strips. In this case, a sufficient sealing is no longer guaranteed. Undo the clamping screw of the cover strip clamp at both ends of the axis as shown in Fig. - Page 42 Assembly Instructions Linear Tables HT-L Maintenance and cleaning Fig. 7.5 Removing/mounting the cover strip guide Fig. 7.6 Guiding the cover strip Fig. 7.7 Removing/mounting the carriage end piece Fig. 7.8 Mounting the cover strip under the cover strip clamp HTL-01-0-EN-1905-MA...
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Page 43: Visual Examination Of Electrical Componentry
Assembly Instructions Linear Tables HT-L Maintenance and cleaning Fig. 7.9 Removing/mounting the cover strip clamp 7.4 Visual examination of electrical componentry CAUTION! Warning! Electric shock or burns by contact with live parts! Contact with live parts can result in injuries. If the customer installs cables incorrectly, the constant motion inside the energy chain can cause chafing and expose the electrical contact points. -
Page 44: Faults
Carriage not moving Load too high Reduce load or drive acceleration Carriage backlash Guiding or drive element backlash after Send axis to HIWIN for repair and inaccurate a collision or from extreme effects positioning (impacts, peak loads, etc.) from outside... -
Page 45: Faults During Operation With Drive Amplifier
Drive amplifier motor commutation does Adapt commutation parameters of the drive amplifier not function properly Operating noise from Relubrication required or bearing Lubrication or consultation with HIWIN GmbH the carriage damage After homing, there is The position of the cam switch is Shift of the cam switch by approx. -
Page 46: Disassembly
Assembly Instructions Linear Tables HT-L Disassembly Disassembly DANGER! Danger from electrical voltage! Before and during assembly, disassembly and repair work, dangerous currents may flow. Work may only be carried out by a qualified electrician and with the power supply disconnected! Before carrying out work on the linear tables, disconnect the power supply and protect it from being switched back on! WARNING! - Page 47 Assembly Instructions Linear Tables HT-L Disassembly CAUTION! Tilting axes can cause crushing injuries! Secure machinery and machine parts against tilting! ATTENTION! Warning! Health and environmental hazards! Contact with lubricants may cause irritation, poisoning, allergic reactions, and damage to the environment. Use only suitable, non-hazardous agents.
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Page 48: Disposal
Assembly Instructions Linear Tables HT-L Disposal Disposal ATTENTION! Warning! Health and environmental hazards! Contact with lubricants may cause irritation, poisoning, allergic reactions, and damage to the environment. Use only suitable, non-hazardous agents. Note the manufacturer’s safety data sheets! Ensure proper disposal! Table 10.1 Disposal Fluids Lubricants... -
Page 49: Appendix 1: Accessories And Spare Parts
Assembly Instructions Linear Tables HT-L Appendix 1: Accessories and spare parts Appendix 1: Accessories and spare parts Our products are constantly subjected to technical changes and improvements. Please always quote the serial number of your linear table when ordering replacement parts, accessories, and parts without article numbers. This will ensure that you receive the correct parts. -
Page 50: T Nut
Assembly Instructions Linear Tables HT-L Appendix 1: Accessories and spare parts Table 11.2 Article numbers and dimensions for long clamping profiles Suitable for Type Ø E Ø F Suitable screw Article number, linear table 4 pcs HT200 , HT250 Size 8 28.0 22.0 19.5 8.0 15.0 9.0 10.0 DIN 912 M8 25-000520... -
Page 51: Groove Cover
Assembly Instructions Linear Tables HT-L Appendix 1: Accessories and spare parts Table 11.4 Article numbers and dimensions for centring sleeves Suitable for linear table Ø D1 Ø D2 Article number, 10 pcs. HT150 8 h6 25-000511 HT200 12 h6 25-000512 HT250 11.0 15 h6... -
Page 52: Extension Cable For Limit Switch
Assembly Instructions Linear Tables HT-L Appendix 1: Accessories and spare parts 11.6 Extension cable for limit switch Cable with 3-pin M8 round connector on the limit switch side and exposed wires on the other cable end. Fig. 11.8 Extension cable for limit switch Table 11.7 Extension cable for limit switch Length [m] Article number... -
Page 53: Magnetic Strip
Assembly Instructions Linear Tables HT-L Appendix 1: Accessories and spare parts 11.9 Magnetic strip The magnetic strip holds down the cover strip and is available in a length of 7.5 m. Fig. 11.11 Magnetic strip Table 11.9 Article numbers for magnetic strip Suitable for linear table Article number (7.5 m) HT150... -
Page 54: Buffer Stop
Assembly Instructions Linear Tables HT-L Appendix 1: Accessories and spare parts Appendix 1: Accessories and spare parts 11.11 Buffer stop The buffer stop serves as a mechanical limit. Fig. 11.13 Buffer stop Table 11.11 Article numbers for buffer stop Suitable for linear table Article number HT150 8-13-0007... -
Page 55: Encoder Cable For Incremental Distance Measuring System
Assembly Instructions Linear Tables HT-L Appendix 1: Accessories and spare parts Appendix 1: Accessories and spare parts 11.13 Encoder cable for incremental distance measuring system Cable for incremental distance measuring system (option A, B, D, E) for HT-L linear table. Option of open cable end or cable end that is compatible with D1-N. -
Page 56: Encoder Cable For Absolute Distance Measuring System
Assembly Instructions Linear Tables HT-L Appendix 1: Accessories and spare parts Appendix 1: Accessories and spare parts 11.14 Encoder cable for absolute distance measuring system Cable for absolute distance measuring system (option T) for HT-L linear tables. Open cable end. Fig. -
Page 57: Separators For Energy Chain
Application Quantity unit Cartridge 400 g Can 1 kg High speed Article number: 20-000345 Article number: 20-000346 Table 11.19 Recommended HIWIN grease gun Article number Description Scope of delivery Comment 20-000333 Grease gun GN-400C Grease gun GN-400-C consisting of: Suitable for 400 g incl. -
Page 58: Hiwin Grease Nipple
Assembly Instructions Linear Tables HT-L Appendix 1: Accessories and spare parts 11.17 HIWIN grease nipple Grease nipples suitable for linear tables HT-L (all sizes). Table 11.20 Grease nipples Article number Type Picture 20-000538 Standard 20-000325 Option 20-000272 Option 11.18 Lubrication fittings and push-in fittings Table 11.21 Lubrication fittings and push-in fittings... - Page 59 Assembly Instructions Linear Tables HT-L Appendix 1: Accessories and spare parts Table 11.21 Lubrication fittings and push-in fittings (continuation) Article number Type Picture 8-12-0128 90° angled push-in fitting Ø 4 M6 × 0.75 8-12-0138 90° angled push-in fitting Ø 6 M6 ×...
- Page 60 Appendix 2: Declaration of Incorporation in the sense of the EU Machinery Directive 2006/42/EC, Annex II 1. B for partly completed machinery The manufacturer: HIWIN GmbH, Brücklesbünd 1, D-77654 Offenburg Documentation department: HIWIN GmbH, Brücklesbünd 1, D-77654 Offenburg Description and identification of the partly completed machine:...
- Page 61 Assembly Instructions Linear Tables HT-L Notes HTL-01-0-EN-1905-MA...
- Page 62 Assembly Instructions Linear Tables HT-L Notes HTL-01-0-EN-1905-MA...
- Page 63 Assembly Instructions Linear Tables HT-L Appendix 2: Declaration of Incorporation HTL-01-0-EN-1905-MA...
- Page 64 Drives & Servo Motors Linear Motor Rotary Tables Components Germany France Switzerland Netherlands China HIWIN GmbH HIWIN GmbH HIWIN Schweiz GmbH HIWIN GmbH HIWIN Corp. Brücklesbünd 1 4, Impasse Joffre Eichwiesstrasse 20 info hiwin.nl www.hiwin.cn D-77654 Offenburg FR-67202 Wolfisheim CH-8645 Jona www.hiwin.nl...
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