Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Related Manuals for Hiwin KK
Summary of Contents for Hiwin KK
- Page 1 Assembly instructions Linear axes KK/KF KX-05-02-EN-2201-MA www.hiwin.de...
- Page 2 Reprinting, even in part, is not permitted without our approval. These assembly instructions are protected by copyright. Written permission is required from HIWIN GmbH for any duplication, publication in whole or in part, alterations or abridgement. Linear axes KK/KF KX-05-02-EN-2201-MA...
-
Page 3: Table Of Contents
............... Appendix 1: Order code of linear axes KK/KF . -
Page 4: General
1.1.1 Requirements We assume that The operating personnel have been instructed in the safe operation of linear axes KK/KF and have read and understood these assembly instructions in full Maintenance personnel maintain and repair the named products in such a way that they ... -
Page 5: Presentation And Layout Conventions Used In These Assembly Instructions
Instruction 2 Result 1.2.2 Lists Lists are identified through the use of bullet points. Example: Linear axes KK/KF must not be operated: Outdoors In areas where there is a risk of explosion … 1.2.3 Presentation of safety information Safety notices are always indicated by a signal word and sometimes with a hazard-specific symbol (see section 1.2.4 Symbols used). -
Page 6: Warranty And Liability
+49 (0) 781 / 9 32 78 - 97 E-mail support@hiwin.de Internet www.hiwin.de Product monitoring Please inform HIWIN, as manufacturer of the named products, about: Accidents Possible sources of danger on the named products Any unclear information in these assembly instructions ... -
Page 7: Basic Safety Information
Proper use Linear axis KK/KF is a linear drive and guide system for the exact, time-controlled positioning of permanently mounted loads in an automated system. Several linear axes KK/KF can be mounted on top of each other to form cross tables. -
Page 8: Safety Equipment
Table 2.3: Warning symbols Pictograms Type and source of danger Protective measure Danger due to electric shock! Disconnect linear axes KK/KF from the power supply before servicing or maintenance! Danger due to hot surfaces! Let hot surfaces cool down before touching them! 2.7.2... -
Page 9: Description Of Linear Axis Kk/Kf
Description of linear axis KK/KF Description of linear axis KK/KF Application Linear axis KK/KF is used for traversing and moving loads firmly mounted on the traversing carriage (linearly). It can be mounted horizontally or, with the help of clamping or braking devices, vertically. -
Page 10: Functional Description
The limit switches are delivered wired and ready for use. The limit switches are mounted on a sensor rail attached to linear axis KK/KF and can be positioned freely. On delivery, the proximity switches are mounted on the sensor rail ready for use. - Page 11 Assembly instructions Description of linear axis KK/KF Fig. 3.2: Linear axis KK/KF with limit/reference Fig. 3.3: Inductive proximity switch on bracket switches Table 3.1: Technical data of the limit/reference switch Inductive Switching distance 2 mm Correction factor V2A/brass/aluminium 1.16 / 0.70 / 0.67...
- Page 12 3.3.3 Motor adapter flange (option) Linear axis KK/KF is delivered with motor adapter flange F0 as standard. Depending on the size, different adapter flanges are available. Additional adapter flanges F1, F2, F3, ... are delivered mounted on standard motor adapter flange F0.
-
Page 13: Transport And Setup
Caution! Danger of property damage! Linear axis KK/KF can be damaged by mechanical stress. Lift linear axis KK/KF only at the profile, not at the motor or spindle! For longer linear axes, ensure the centre sections have additional protection! ... -
Page 14: Storage
Linear axis KK/KF may only be set up and operated indoors. Note Linear axes KK/KF are ideally designed for horizontal installation. These linear axes should not exceed an angle of 1° on the X- and Y-axis when installed. Remove protective film. -
Page 15: Assembly And Connection
Risk of injury due to crushing and damage to the linear axis axis systems due to movement of the traversing carriage due to gravity, as linear axes KK/KF do not have a brake by default. Ensure that linear axis KK/KF has a maximum of 1° horizontal deviation on the X and Y ... -
Page 16: Mounting A Moving Load
Use appropriately dimensioned lifting equipment for positioning heavy loads! Comply with the applicable industrial safety regulations for handling suspended loads. Clean the mounting surfaces for the load on linear axis KK/KF Clean the mounting surface of the load ... -
Page 17: Mounting Of Aluminium Cover
Screw the block adapter [1] to the block [2] with the tightening torque from Table 5.2. Screw the aluminium cover [3] to the drive flange [4] and end plate [5]. Aluminium cover is mounted. Fig. 5.5: KK/KF axis with aluminium cover plate Linear axes KK/KF KX-05-02-EN-2201-MA Page 17 of 28... -
Page 18: Mounting Of Bellows Cover
Fig. 5.6: KK/KF axis with bellows Mounting of cross table adapter Screw the cross table adapter [2] to the lower KK/KF axis [1] with the screws [6] as shown in Fig. 5.7. Tighten the screws with the torque indicated in Table 5.2. -
Page 19: Commissioning
Linear axes must always be operated in conjunction with suitable safety devices (electrosensitive protective equipment, mechanical protective equipment); these protective devices must be designed, installed and regularly checked in accordance with the applicable national and international laws and regulations. Linear axes KK/KF KX-05-02-EN-2201-MA Page 19 of 28... -
Page 20: Maintenance And Cleaning
Greases are miscible if their base oil and thickening type are the same. The viscosity of the base oil must be similar and the NGLI class must not differ by more than one grade. Linear axes KK/KF KX-05-02-EN-2201-MA Page 20 of 28... - Page 21 Note Only use lubricants according to DIN 51825, KP2K, consistency class NGLI2! Note Make sure that only lubricants without solid lubricant content (e.g. graphite or MoS ) are used! Table 7.1: Miscibility of HIWIN greases ● ● ● ◯ ◯...
- Page 22 Maintenance and cleaning Note With linear axes KK/KF, spindle and rail are lubricated via the same grease nipple! Under normal operating conditions, the linear guideways and ballscrew must be relubricated. Before lubricating, check the linear axis for dirt and clean it if necessary.
- Page 23 Fig. 7.1: Arrangement of the grease nipples at the ends of the blocks (example) 7.1.2 Cleaning Dirt can accumulate on the profile rails and stick over time. That is why you must check the profile rails regularly for dirt and remove it if necessary. Linear axes KK/KF KX-05-02-EN-2201-MA Page 23 of 28...
-
Page 24: Disassembly
Risk of injury due to crushing and damage to the linear axis axis systems due to movement of the traversing carriage due to gravity, as linear axes KK/KF do not have a brake by default. Ensure that linear axis KK/KF has a maximum of 1° horizontal deviation on the X and Y ... -
Page 25: Disposal
Components made of PP (e.g. energy chain) Sort by type before disposal Components made of steel (e.g. profile rail) Sort by type before disposal Components made of aluminium (e.g. profile) Sort by type before disposal Linear axes KK/KF KX-05-02-EN-2201-MA Page 25 of 28... -
Page 26: 10 Appendix 1: Order Code Of Linear Axes Kk/Kf
Assembly instructions Appendix 1: Order code of linear axes KK/KF 10 Appendix 1: Order code of linear axes KK/KF Number Order code Linear axis: KK/KF Type: 30, 40, 50, 60, 86, 100, 130 Pitch [mm]: KK30: KK40: KK50: KK/KF60: 05, 10... -
Page 27: 11 Installation Certificate
In terms of EU Machinery Directive 2006/42/EC, Appendix II 1. B for incomplete machines The manufacturer: HIWIN GmbH, Brücklesbünd 1, 77654 Offenburg, Germany Documentation department: HIWIN GmbH, Brücklesbünd 1, 77654 Offenburg, Germany Description and identification of the incomplete machine: Product:... - Page 28 Linear motors Rotary tables Servo drives and servo motors Germany France Switzerland The Netherlands China HIWIN GmbH HIWIN GmbH HIWIN Schweiz GmbH HIWIN GmbH HIWIN Corp. Brücklesbünd 1 4, Impasse Joffre Eichwiesstrasse 20 info@hiwin.nl www.hiwin.cn D-77654 Offenburg, Germany F-67202 Wolfisheim CH-8645 Jona www.hiwin.nl...
Need help?
Do you have a question about the KK and is the answer not in the manual?
Questions and answers