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Related Manuals for SICK TWINOX4
Summary of Contents for SICK TWINOX4
- Page 1 O P E R A T I N G I N S T R U C T I O N S TWINOX4 Safety light curtain...
- Page 2 Original document This document is an original document of SICK AG. O P E R A T I N G I N S T R U C T I O N S | TWINOX4 8022848/1IZ4/2024-05-07 | SICK Subject to change without notice...
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Page 3: Table Of Contents
Visual check of the machine and the protective device..Mounting..................... 35 8022848/1IZ4/2024-05-07 | SICK O P E R A T I N G I N S T R U C T I O N S | TWINOX4 Subject to change without notice... - Page 4 Indications when switching on..........11.2.2 Status indicator................ 11.2.3 Fault indicators................ O P E R A T I N G I N S T R U C T I O N S | TWINOX4 8022848/1IZ4/2024-05-07 | SICK Subject to change without notice...
- Page 5 16.3 Checklist for initial commissioning and commissioning......List of figures..................81 List of tables..................82 8022848/1IZ4/2024-05-07 | SICK O P E R A T I N G I N S T R U C T I O N S | TWINOX4 Subject to change without notice...
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Page 6: About This Document
• Guide for Safe Machinery Six steps to a safe machine O P E R A T I N G I N S T R U C T I O N S | TWINOX4 8022848/1IZ4/2024-05-07 | SICK Subject to change without notice... -
Page 7: Symbols And Document Conventions
The symbol indicates the sender. The symbol indicates the receiver. 8022848/1IZ4/2024-05-07 | SICK O P E R A T I N G I N S T R U C T I O N S | TWINOX4 Subject to change without notice... -
Page 8: Safety Information
The TWINOX4 safety light curtain must only be used within the limits of the prescribed and specified technical data and operating conditions at all times. O P E R A T I N G I N S T R U C T I O N S | TWINOX4 8022848/1IZ4/2024-05-07 | SICK... -
Page 9: Improper Use
For maintenance, you must be able to assess if the machine is operating safely. 8022848/1IZ4/2024-05-07 | SICK O P E R A T I N G I N S T R U C T I O N S | TWINOX4 Subject to change without notice... -
Page 10: Product Description
Either a reset button or an EDM can be connected to the multifunctional connections. O P E R A T I N G I N S T R U C T I O N S | TWINOX4 8022848/1IZ4/2024-05-07 | SICK... -
Page 11: Safety Light Curtain Principle
The scanning range is reduced by using deflector mirrors. 8022848/1IZ4/2024-05-07 | SICK O P E R A T I N G I N S T R U C T I O N S | TWINOX4 Subject to change without notice... -
Page 12: Product Characteristics
O P E R A T I N G I N S T R U C T I O N S | TWINOX4 8022848/1IZ4/2024-05-07 | SICK... -
Page 13: Restart Interlock
Figure 4: System connection wires System connection Figure 5: System connection wires 8022848/1IZ4/2024-05-07 | SICK O P E R A T I N G I N S T R U C T I O N S | TWINOX4 Subject to change without notice... -
Page 14: Flexible Control Cabinet Cabling And Status Indication On Both Sides
The OSSD status and the status of the protective field are indicated via LEDs, if applicable, the configured RES or EDM additional function is as well. O P E R A T I N G I N S T R U C T I O N S | TWINOX4 8022848/1IZ4/2024-05-07 | SICK... -
Page 15: Status Indicators
Lit up LEDs indicate a specific status of the safety light curtain. Flashing LEDs demand action. 8022848/1IZ4/2024-05-07 | SICK O P E R A T I N G I N S T R U C T I O N S | TWINOX4 Subject to change without notice... -
Page 16: Meaning Of Leds
• "Aligning the twin sticks to one another", page 55 O P E R A T I N G I N S T R U C T I O N S | TWINOX4 8022848/1IZ4/2024-05-07 | SICK Subject to change without notice... -
Page 17: Example Applications
Figure 7: Hazardous point protection Figure 8: Access protection 8022848/1IZ4/2024-05-07 | SICK O P E R A T I N G I N S T R U C T I O N S | TWINOX4 Subject to change without notice... -
Page 18: Hazardous Area Protection
PRODUCT DESCRIPTION Figure 9: Hazardous area protection O P E R A T I N G I N S T R U C T I O N S | TWINOX4 8022848/1IZ4/2024-05-07 | SICK Subject to change without notice... -
Page 19: Project Planning
8022848/1IZ4/2024-05-07 | SICK O P E R A T I N G I N S T R U C T I O N S | TWINOX4 Subject to change without notice... -
Page 20: Scanning Range And Protective Field Width
Response time of the protective device • Reach or approach speed of the person O P E R A T I N G I N S T R U C T I O N S | TWINOX4 8022848/1IZ4/2024-05-07 | SICK Subject to change without notice... - Page 21 If the new value S is ≤ 500 mm, then use 500 mm. 8022848/1IZ4/2024-05-07 | SICK O P E R A T I N G I N S T R U C T I O N S | TWINOX4 Subject to change without notice...
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Page 22: Protective Field
The greater value resulting from this comparison must be used. O P E R A T I N G I N S T R U C T I O N S | TWINOX4 8022848/1IZ4/2024-05-07 | SICK... -
Page 23: Minimum Distance From Reflective Surfaces
Make sure that no dispersive media (e.g., dust, fog, or smoke) are within the ► calculated minimum distance from the protective field. 8022848/1IZ4/2024-05-07 | SICK O P E R A T I N G I N S T R U C T I O N S | TWINOX4 Subject to change without notice... -
Page 24: Protection Against Interference From Systems In Close Proximity To Each Other
This can disrupt the protective function of system 2. This would mean that the operator is at risk. O P E R A T I N G I N S T R U C T I O N S | TWINOX4 8022848/1IZ4/2024-05-07 | SICK... -
Page 25: Trouble-Free Operation Due To Beam Coding
The system with code 2 is not affected by the beams of the system with code 1. 8022848/1IZ4/2024-05-07 | SICK O P E R A T I N G I N S T R U C T I O N S | TWINOX4 Subject to change without notice... -
Page 26: Integrating The Equipment Into The Electrical Control
The machine must switch to the safe state at any time if at least one of the two OSSDs switches to the OFF state O P E R A T I N G I N S T R U C T I O N S | TWINOX4 8022848/1IZ4/2024-05-07 | SICK... -
Page 27: No Potential Difference Between Load And Protective Device
Using the device in residential areas may cause radio interference. The operating entity is responsible for taking appropriate measures (e.g., shielding). 8022848/1IZ4/2024-05-07 | SICK O P E R A T I N G I N S T R U C T I O N S | TWINOX4 Subject to change without notice... -
Page 28: Protective Operation Without Reset And/Or Without Edm
Operating principle Before the machine can be restarted, the operator must reset the restart interlock. O P E R A T I N G I N S T R U C T I O N S | TWINOX4 8022848/1IZ4/2024-05-07 | SICK... -
Page 29: Schematic Representation Of Operation With Restart Interlock
When the restart interlock is configured, the RES LED signals when the reset pushbut‐ ton needs to be pressed. 8022848/1IZ4/2024-05-07 | SICK O P E R A T I N G I N S T R U C T I O N S | TWINOX4 Subject to change without notice... -
Page 30: External Device Monitoring (Edm)
The definition must be based on the application conditions and the risk assessment and must be documented in a traceable manner. O P E R A T I N G I N S T R U C T I O N S | TWINOX4 8022848/1IZ4/2024-05-07 | SICK... -
Page 31: Test Rod Check
The test is carried out with an opaque test rod whose diameter corresponds to the resolution of the safety light curtain. 8022848/1IZ4/2024-05-07 | SICK O P E R A T I N G I N S T R U C T I O N S | TWINOX4 Subject to change without notice... - Page 32 Watch the OUT LED and the RES LED during the check. The OUT LED should continuously light up red. The RES LED must not flash orange. O P E R A T I N G I N S T R U C T I O N S | TWINOX4 8022848/1IZ4/2024-05-07 | SICK...
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Page 33: Visual Check Of The Machine And The Protective Device
• Is the front screen contaminated, scratched or destroyed? 8022848/1IZ4/2024-05-07 | SICK O P E R A T I N G I N S T R U C T I O N S | TWINOX4 Subject to change without notice... - Page 34 O P E R A T I N G I N S T R U C T I O N S | TWINOX4 8022848/1IZ4/2024-05-07 | SICK...
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Page 35: Mounting
Read the information on aligning the twin sticks. ► 8022848/1IZ4/2024-05-07 | SICK O P E R A T I N G I N S T R U C T I O N S | TWINOX4 Subject to change without notice... -
Page 36: Over Errors (Below) Must Be Ruled Out
"Minimum distance from the hazardous point", page 20 • "Minimum distance from reflective surfaces", page 23 O P E R A T I N G I N S T R U C T I O N S | TWINOX4 8022848/1IZ4/2024-05-07 | SICK Subject to change without notice... -
Page 37: Mounting Direction Of The Twin Stick
"Brackets", page 74 • "Minimum distance from reflective surfaces", page 23 8022848/1IZ4/2024-05-07 | SICK O P E R A T I N G I N S T R U C T I O N S | TWINOX4 Subject to change without notice... -
Page 38: Mounting With Customer-Supplied Bracket
Suitable accessories for mounting have been provided. The fixed mounting distance is approx. 55 mm. O P E R A T I N G I N S T R U C T I O N S | TWINOX4 8022848/1IZ4/2024-05-07 | SICK... -
Page 39: Mounting Example With Bef-4Shahmes1
Make sure the seals do not slip while doing so. 8022848/1IZ4/2024-05-07 | SICK O P E R A T I N G I N S T R U C T I O N S | TWINOX4 Subject to change without notice... -
Page 40: Mounting With Bef-2Shahmes1 Bracket
When using the short mounting bracket (2140153), the twin stick can be rotated by ± 110° for alignment. O P E R A T I N G I N S T R U C T I O N S | TWINOX4 8022848/1IZ4/2024-05-07 | SICK... -
Page 41: Bracket (Part Number 2140153)
Figure 30: Mounting example with the BEF-2SHAHMES1 bracket and the short mounting bracket (part number 2140153) 8022848/1IZ4/2024-05-07 | SICK O P E R A T I N G I N S T R U C T I O N S | TWINOX4 Subject to change without notice... -
Page 42: Bef-2Shahmes1 (Part Number 2134472) With Short Mounting Bracket
11. Insert seals (8) between the mounting bracket and mounting surface. Mount the mounting bracket (with bracket and twin stick) in the desired position. Tighten the O P E R A T I N G I N S T R U C T I O N S | TWINOX4 8022848/1IZ4/2024-05-07 | SICK... -
Page 43: Cable In The Bef-2Shahmes1 Bracket With Short Mounting Bracket (Part Number 2140153)
M5 fixing screw and washer with permanently fixed sealing ring Cable gland Further topics • "Brackets", page 74 8022848/1IZ4/2024-05-07 | SICK O P E R A T I N G I N S T R U C T I O N S | TWINOX4 Subject to change without notice... -
Page 44: Electrical Installation
• Mounting has been completed correctly. O P E R A T I N G I N S T R U C T I O N S | TWINOX4 8022848/1IZ4/2024-05-07 | SICK Subject to change without notice... -
Page 45: System Connection
"Integrating the equipment into the electrical control", page 26 System connection Figure 35: System connection wires 8022848/1IZ4/2024-05-07 | SICK O P E R A T I N G I N S T R U C T I O N S | TWINOX4 Subject to change without notice... -
Page 46: System Connection Pin Assignment
"Connectivity", page 75 • "Test rod check", page 31 O P E R A T I N G I N S T R U C T I O N S | TWINOX4 8022848/1IZ4/2024-05-07 | SICK Subject to change without notice... -
Page 47: Configuration
Reset and external device monitoring can be configured at the TWINOX4 safety light curtain. 8022848/1IZ4/2024-05-07 | SICK O P E R A T I N G I N S T R U C T I O N S | TWINOX4 Subject to change without notice... -
Page 48: Configuring Reset
✓ After about 1 s, the EDM LED goes out. O P E R A T I N G I N S T R U C T I O N S | TWINOX4 8022848/1IZ4/2024-05-07 | SICK Subject to change without notice... -
Page 49: Configuring External Device Monitoring (Edm)
"External device monitoring (EDM)", page 30 • "Deactivating reset and EDM", page 50 8022848/1IZ4/2024-05-07 | SICK O P E R A T I N G I N S T R U C T I O N S | TWINOX4 Subject to change without notice... -
Page 50: Deactivating Reset And Edm
(Ö blue) points outwards; it points to the next O P E R A T I N G I N S T R U C T I O N S | TWINOX4 8022848/1IZ4/2024-05-07 | SICK Subject to change without notice... - Page 51 LEDs 1 to 5 flash blue three times (after about 3 s). 8022848/1IZ4/2024-05-07 | SICK O P E R A T I N G I N S T R U C T I O N S | TWINOX4 Subject to change without notice...
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Page 52: Status Indication On Both Sides
The OSSD status and the status of the protective field are indicated via LEDs on every twin stick. O P E R A T I N G I N S T R U C T I O N S | TWINOX4 8022848/1IZ4/2024-05-07 | SICK... -
Page 53: Commissioning
"Alignment of the twin stick", page 54 • "Check during commissioning and modifications", page 56 8022848/1IZ4/2024-05-07 | SICK O P E R A T I N G I N S T R U C T I O N S | TWINOX4 Subject to change without notice... -
Page 54: When It Is Switched On
For all other power-up processes, the LED only flashes if the previous system partner does not answer within 20 s. In this case, communication can also be established with a replacement twin stick. O P E R A T I N G I N S T R U C T I O N S | TWINOX4 8022848/1IZ4/2024-05-07 | SICK... -
Page 55: Aligning The Twin Sticks To One Another
Ensure that the outputs of the ESPE have no effect on the machine during the ► alignment process. 8022848/1IZ4/2024-05-07 | SICK O P E R A T I N G I N S T R U C T I O N S | TWINOX4 Subject to change without notice... -
Page 56: Indication Of The Alignment Quality
LED only flashes if the previous system partner does not answer within 20 s. In this case, communication can also be established with a replacement stick. O P E R A T I N G I N S T R U C T I O N S | TWINOX4 8022848/1IZ4/2024-05-07 | SICK... -
Page 57: Operation
Carry out the checks specified in the test plan of the manufacturer of the machine ► and the operating entity. 8022848/1IZ4/2024-05-07 | SICK O P E R A T I N G I N S T R U C T I O N S | TWINOX4 Subject to change without notice... -
Page 58: Leds
Lit up LEDs indicate a specific status of the safety light curtain. Flashing LEDs demand action. O P E R A T I N G I N S T R U C T I O N S | TWINOX4 8022848/1IZ4/2024-05-07 | SICK... -
Page 59: Meaning Of Leds
LED off. Ö LED flashes. O LED illuminates. 8022848/1IZ4/2024-05-07 | SICK O P E R A T I N G I N S T R U C T I O N S | TWINOX4 Subject to change without notice... -
Page 60: Maintenance
Remove dust from the front screen using a soft, clean brush. Then wipe the front screen with a clean, damp cloth. O P E R A T I N G I N S T R U C T I O N S | TWINOX4 8022848/1IZ4/2024-05-07 | SICK... -
Page 61: Regular Thorough Check
Carry out the checks specified in the test plan of the manufacturer of the machine ► and the operating entity. 8022848/1IZ4/2024-05-07 | SICK O P E R A T I N G I N S T R U C T I O N S | TWINOX4 Subject to change without notice... -
Page 62: Troubleshooting
For all other power-up processes, the LED only flashes if the previous system partner does not answer within 20 s. In this case, communication can also be established with a replacement twin stick. O P E R A T I N G I N S T R U C T I O N S | TWINOX4 8022848/1IZ4/2024-05-07 | SICK... -
Page 63: Status Indicator
Figure 40: LEDs on the twin sticks 1, 2, 3, 4, 5 8022848/1IZ4/2024-05-07 | SICK O P E R A T I N G I N S T R U C T I O N S | TWINOX4 Subject to change without notice... -
Page 64: Fault Indicators
This section describes what the fault indicators of the diagnosis LEDs mean and how to respond to them. O P E R A T I N G I N S T R U C T I O N S | TWINOX4 8022848/1IZ4/2024-05-07 | SICK... -
Page 65: Led Fault Indicators
"Protective operation without reset and/or without EDM", page 28 8022848/1IZ4/2024-05-07 | SICK O P E R A T I N G I N S T R U C T I O N S | TWINOX4 Subject to change without notice... -
Page 66: Decommissioning
Complementary information SICK will be glad to help you dispose of these devices on request. O P E R A T I N G I N S T R U C T I O N S | TWINOX4 8022848/1IZ4/2024-05-07 | SICK... -
Page 67: Technical Data
161 mA (300 mm) d 193 mA (420 mm) d 224 mA (600 mm) 8022848/1IZ4/2024-05-07 | SICK O P E R A T I N G I N S T R U C T I O N S | TWINOX4 Subject to change without notice... -
Page 68: Operating Data
Test conditions per axis: 1 octave/minute, 20 sweeps. Test conditions per axis: 200 shocks. O P E R A T I N G I N S T R U C T I O N S | TWINOX4 8022848/1IZ4/2024-05-07 | SICK Subject to change without notice... -
Page 69: Response Time
Power discharged again via the OSSDs depending on the connected OSSD load must be added to the table values. 8022848/1IZ4/2024-05-07 | SICK O P E R A T I N G I N S T R U C T I O N S | TWINOX4 Subject to change without notice... -
Page 70: Table Of Weights
Weight in g PNS75 PNS125 1035 1580 1435 2190 1850 2820 O P E R A T I N G I N S T R U C T I O N S | TWINOX4 8022848/1IZ4/2024-05-07 | SICK Subject to change without notice... -
Page 71: Dimensional Drawings
Protective field height S, in mm Housing length L, in mm 313.8 433.8 8022848/1IZ4/2024-05-07 | SICK O P E R A T I N G I N S T R U C T I O N S | TWINOX4 Subject to change without notice... - Page 72 Protective field height S, in mm Housing length L, in mm 613.8 O P E R A T I N G I N S T R U C T I O N S | TWINOX4 8022848/1IZ4/2024-05-07 | SICK Subject to change without notice...
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Page 73: Ordering Information
TWINOX4, stainless steel light cur‐ C4IT-06014ABA01KA0 1094835 tain 8022848/1IZ4/2024-05-07 | SICK O P E R A T I N G I N S T R U C T I O N S | TWINOX4 Subject to change without notice... -
Page 74: Accessories
Figure 42: BEF-4SHAHMES1, stainless steel for 1 device, ± 2° adjustment, part number 2101024 O P E R A T I N G I N S T R U C T I O N S | TWINOX4 8022848/1IZ4/2024-05-07 | SICK Subject to change without notice... -
Page 75: Connectivity
NEC Class 2, SELV, PELV, input 100 V AC … 120 V / 220 V AC … 240 V AC 8022848/1IZ4/2024-05-07 | SICK O P E R A T I N G I N S T R U C T I O N S | TWINOX4 Subject to change without notice... -
Page 76: Deflector Mirrors
Part number height in mm PNS125-034 1019425 PNS125-049 1019426 O P E R A T I N G I N S T R U C T I O N S | TWINOX4 8022848/1IZ4/2024-05-07 | SICK Subject to change without notice... - Page 77 Further topics • "Data sheet", page 67 8022848/1IZ4/2024-05-07 | SICK O P E R A T I N G I N S T R U C T I O N S | TWINOX4 Subject to change without notice...
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Page 78: Annex
GB/T 19436.2 IEC 61496-3 GB 19436.3 IEC 61508 GB/T 20438 O P E R A T I N G I N S T R U C T I O N S | TWINOX4 8022848/1IZ4/2024-05-07 | SICK Subject to change without notice... - Page 79 GB 28526 ISO 13849-1 GB/T 16855.1 ISO 13855 GB/T 19876 8022848/1IZ4/2024-05-07 | SICK O P E R A T I N G I N S T R U C T I O N S | TWINOX4 Subject to change without notice...
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Page 80: Checklist For Initial Commissioning And Commissioning
O P E R A T I N G I N S T R U C T I O N S | TWINOX4 8022848/1IZ4/2024-05-07 | SICK... -
Page 81: List Of Figures
43. BEF-2SHAHMES1 with mounting brackets, stainless steel, for 1 device, up ± 180° adjustment, part number 2134472, 2140151, 2140153........75 8022848/1IZ4/2024-05-07 | SICK O P E R A T I N G I N S T R U C T I O N S | TWINOX4 Subject to change without notice... -
Page 82: List Of Tables
24. Ordering information for PNS125 deflector mirror...........76 25. Note on standards...................... 78 O P E R A T I N G I N S T R U C T I O N S | TWINOX4 8022848/1IZ4/2024-05-07 | SICK Subject to change without notice... - Page 83 LIST OF TABLES 8022848/1IZ4/2024-05-07 | SICK O P E R A T I N G I N S T R U C T I O N S | TWINOX4 Subject to change without notice...
- Page 84 Phone +65 6744 3732 Phone +30 210 6825100 Phone +65 6744 3732 E-Mail sales.gsg@sick.com E-Mail office@sick.com.gr E-Mail sales.gsg@sick.com Hong Kong Slovakia Phone +852 2153 6300 Phone +421 482 901 201 E-Mail ghk@sick.com.hk E-Mail mail@sick-sk.sk Detailed addresses and further locations at www.sick.com SICK AG | Waldkirch | Germany | www.sick.com...
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