SICK C4-RD Operating Instructions Manual
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SICK C4-RD Operating Instructions Manual

SICK C4-RD Operating Instructions Manual

Safety light curtain
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O P E R A T I N G I N S T R U C T I O N S
C4-RD
Safety light curtain

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Summary of Contents for SICK C4-RD

  • Page 1 O P E R A T I N G I N S T R U C T I O N S C4-RD Safety light curtain...
  • Page 2 Original document This document is an original document of SICK AG. O P E R A T I N G I N S T R U C T I O N S | C4-RD 8025644/19Z2/2021-03-09 | SICK Subject to change without notice...

  • Page 3: Table Of Contents

    Mounting..................... 30 Safety......................Unpacking....................Installation....................5.3.1 Mounting the QuickFix bracket..........8025644/19Z2/2021-03-09 | SICK O P E R A T I N G I N S T R U C T I O N S | C4-RD Subject to change without notice...
  • Page 4 12.2 Response time..................12.3 Power consumption.................. 12.4 Length of cable..................O P E R A T I N G I N S T R U C T I O N S | C4-RD 8025644/19Z2/2021-03-09 | SICK Subject to change without notice...
  • Page 5 15.3 Checklist for initial commissioning and commissioning......List of figures..................77 List of tables..................78 8025644/19Z2/2021-03-09 | SICK O P E R A T I N G I N S T R U C T I O N S | C4-RD Subject to change without notice...

  • Page 6: About This Document

    • Guide for Safe Machinery Six steps to a safe machine O P E R A T I N G I N S T R U C T I O N S | C4-RD 8025644/19Z2/2021-03-09 | SICK Subject to change without notice...

  • Page 7: Symbols And Document Conventions

    The symbol indicates the sender. The symbol indicates the receiver. 8025644/19Z2/2021-03-09 | SICK O P E R A T I N G I N S T R U C T I O N S | C4-RD Subject to change without notice...

  • Page 8: Safety Information

    O P E R A T I N G I N S T R U C T I O N S | C4-RD 8025644/19Z2/2021-03-09 | SICK...
  • Page 9 8025644/19Z2/2021-03-09 | SICK O P E R A T I N G I N S T R U C T I O N S | C4-RD Subject to change without notice...

  • Page 10: Product Description

    The safety light curtain has a resolution of 30 mm. This resolution provides hand protection. O P E R A T I N G I N S T R U C T I O N S | C4-RD 8025644/19Z2/2021-03-09 | SICK...

  • Page 11: Product Characteristics

    The sender and receiver LEDs indicate the operational status of the safety light curtain. 8025644/19Z2/2021-03-09 | SICK O P E R A T I N G I N S T R U C T I O N S | C4-RD Subject to change without notice...
  • Page 12 The blue alignment quality light emitting diodes in combination with the red flashing ERR LED also denote faults. O P E R A T I N G I N S T R U C T I O N S | C4-RD 8025644/19Z2/2021-03-09 | SICK...

  • Page 13: Example Applications

    Figure 5: Hazardous point protection Figure 6: Access protection 8025644/19Z2/2021-03-09 | SICK O P E R A T I N G I N S T R U C T I O N S | C4-RD Subject to change without notice...

  • Page 14: Hazardous Area Protection

    PRODUCT DESCRIPTION Figure 7: Hazardous area protection O P E R A T I N G I N S T R U C T I O N S | C4-RD 8025644/19Z2/2021-03-09 | SICK Subject to change without notice...

  • Page 15: Project Planning

    Overview This chapter contains important information about the design. 8025644/19Z2/2021-03-09 | SICK O P E R A T I N G I N S T R U C T I O N S | C4-RD Subject to change without notice...

  • Page 16: Scanning Range And Protective Field Width

    This distance is required to prevent a person or part of their body from reaching the hazardous point before the end of the machine’s dangerous state. O P E R A T I N G I N S T R U C T I O N S | C4-RD 8025644/19Z2/2021-03-09 | SICK...
  • Page 17 The reach or approach speed is already included in the formula. 8025644/19Z2/2021-03-09 | SICK O P E R A T I N G I N S T R U C T I O N S | C4-RD Subject to change without notice...

  • Page 18: Minimum Distance To The Hazardous Point For Orthogonal (Rectangular) Approach To The Protective Field

    The greater value resulting from this comparison must be used. O P E R A T I N G I N S T R U C T I O N S | C4-RD 8025644/19Z2/2021-03-09 | SICK...

  • Page 19: Minimum Distance To Reflective Surfaces

    Make sure that no dispersive media (e.g., dust, fog, or smoke) are within the calculated minimum distance from the protective field. 8025644/19Z2/2021-03-09 | SICK O P E R A T I N G I N S T R U C T I O N S | C4-RD Subject to change without notice...

  • Page 20: Protection Against Interference From Systems In Close Proximity To Each Other

    Avoid such installation situations or take appropriate action, e.g., install optically opa‐ que partitions or reverse the direction of transmission of a system. O P E R A T I N G I N S T R U C T I O N S | C4-RD 8025644/19Z2/2021-03-09 | SICK...

  • Page 21: Integration In Electrical Control

    Because the safety light curtain 8025644/19Z2/2021-03-09 | SICK O P E R A T I N G I N S T R U C T I O N S | C4-RD Subject to change without notice...

  • Page 22: Dual-Channel And Isolated Connection Of Ossd1 And Ossd2

    Figure 15: No potential difference between load and protective device O P E R A T I N G I N S T R U C T I O N S | C4-RD 8025644/19Z2/2021-03-09 | SICK...

  • Page 23: Restart Interlock

    Before the machine can be restarted, the operator must reset the restart interlock. 8025644/19Z2/2021-03-09 | SICK O P E R A T I N G I N S T R U C T I O N S | C4-RD Subject to change without notice...

  • Page 24: External Device Monitoring (Edm)

    OSSDs are switched off. O P E R A T I N G I N S T R U C T I O N S | C4-RD 8025644/19Z2/2021-03-09 | SICK...

  • Page 25: Connection Diagrams

    8025644/19Z2/2021-03-09 | SICK O P E R A T I N G I N S T R U C T I O N S | C4-RD Subject to change without notice...

  • Page 26: Test Rod Check

    The test is carried out with an opaque test rod whose diameter corresponds to the resolution of the safety light curtain. O P E R A T I N G I N S T R U C T I O N S | C4-RD 8025644/19Z2/2021-03-09 | SICK...
  • Page 27 The OSSD LED must not illuminate green. 8025644/19Z2/2021-03-09 | SICK O P E R A T I N G I N S T R U C T I O N S | C4-RD Subject to change without notice...

  • Page 28: Test Rod Check: Step 1

    The OSSD LED must not illuminate green. O P E R A T I N G I N S T R U C T I O N S | C4-RD 8025644/19Z2/2021-03-09 | SICK Subject to change without notice...

  • Page 29: Visual Check Of The Machine And The Protective Device

    8025644/19Z2/2021-03-09 | SICK O P E R A T I N G I N S T R U C T I O N S | C4-RD Subject to change without notice...

  • Page 30: Mounting

    In the event of complaints, contact the responsible SICK subsidiary. Further topics • "Ordering information", page 67 O P E R A T I N G I N S T R U C T I O N S | C4-RD 8025644/19Z2/2021-03-09 | SICK Subject to change without notice...

  • Page 31: Installation

    Mount the sender and receiver on a level surface (!). 8025644/19Z2/2021-03-09 | SICK O P E R A T I N G I N S T R U C T I O N S | C4-RD Subject to change without notice...
  • Page 32 (§). § O P E R A T I N G I N S T R U C T I O N S | C4-RD 8025644/19Z2/2021-03-09 | SICK Subject to change without notice...
  • Page 33 "Minimum distance from the hazardous point", page 16 • "Minimum distance to reflective surfaces", page 19 8025644/19Z2/2021-03-09 | SICK O P E R A T I N G I N S T R U C T I O N S | C4-RD Subject to change without notice...

  • Page 34: Mounting The Quickfix Bracket

    A screw nut or threaded hole is required on the machine or profile frame ($). O P E R A T I N G I N S T R U C T I O N S | C4-RD 8025644/19Z2/2021-03-09 | SICK...

  • Page 35: Mounting The Flexfix Bracket

    The AR60 optional laser alignment aid can be used from a protective field height of 250 mm. 8025644/19Z2/2021-03-09 | SICK O P E R A T I N G I N S T R U C T I O N S | C4-RD Subject to change without notice...

  • Page 36: Mounting The Flexfix Bracket To A Profile Frame

    Use an M5 screw to secure the position of the sender and receiver in the FlexFix bracket. (§) O P E R A T I N G I N S T R U C T I O N S | C4-RD 8025644/19Z2/2021-03-09 | SICK...

  • Page 37: Mounting The Compact Flexfix Bracket

    This can be avoided by taking the following measure: Use countersunk screws without washer. 8025644/19Z2/2021-03-09 | SICK O P E R A T I N G I N S T R U C T I O N S | C4-RD Subject to change without notice...

  • Page 38: Mount The Compact Flexfix Bracket On A Profile Frame

    Use an M5 screw to secure the position of the sender and receiver in the Compact FlexFix bracket. O P E R A T I N G I N S T R U C T I O N S | C4-RD 8025644/19Z2/2021-03-09 | SICK...

  • Page 39: Mounting The Flat Mount Bracket

    A clicking sound can be heard when the bracket is firmly seated on the end cap of the device. 8025644/19Z2/2021-03-09 | SICK O P E R A T I N G I N S T R U C T I O N S | C4-RD Subject to change without notice...

  • Page 40: Mounting The Swivel Mount Bracket

    Approach Slide the swivel mount adapter onto the end cap of the device. (!) O P E R A T I N G I N S T R U C T I O N S | C4-RD 8025644/19Z2/2021-03-09 | SICK...
  • Page 41 Using an M5 screw, mount the swivel mount bracket to a machine or profile frame through the mounting hole. ($) 8025644/19Z2/2021-03-09 | SICK O P E R A T I N G I N S T R U C T I O N S | C4-RD Subject to change without notice...
  • Page 42 ✓ The device is firmly mounted in the bracket. O P E R A T I N G I N S T R U C T I O N S | C4-RD 8025644/19Z2/2021-03-09 | SICK Subject to change without notice...

  • Page 43: Mounting The Upgrade Bracket

    8025644/19Z2/2021-03-09 | SICK O P E R A T I N G I N S T R U C T I O N S | C4-RD Subject to change without notice...

  • Page 44: Electrical Installation

    • Mounting has been correctly executed. O P E R A T I N G I N S T R U C T I O N S | C4-RD 8025644/19Z2/2021-03-09 | SICK Subject to change without notice...

  • Page 45: System Connection (M12, 5-Pin)

    System connection (M12, 5-pin) Figure 27: System connection (male connector, M12, 5-pin) 8025644/19Z2/2021-03-09 | SICK O P E R A T I N G I N S T R U C T I O N S | C4-RD Subject to change without notice...

  • Page 46: System Connection Via Connection Cable (M12, 5-Pin To 8-Pin)

    C4000 safety light curtain with a C4-RD, without having to route new cables. O P E R A T I N G I N S T R U C T I O N S | C4-RD 8025644/19Z2/2021-03-09 | SICK...

  • Page 47: Commissioning

    Further topics • "Minimum distance to reflective surfaces", page 19 8025644/19Z2/2021-03-09 | SICK O P E R A T I N G I N S T R U C T I O N S | C4-RD Subject to change without notice...

  • Page 48: Overview

    "Diagnostic LEDs", page 57 • "Mounting the Compact FlexFix bracket", page 37 O P E R A T I N G I N S T R U C T I O N S | C4-RD 8025644/19Z2/2021-03-09 | SICK Subject to change without notice...

  • Page 49: Aligning The Sender And Receiver

    The sender and receiver are mounted with a QuickFix bracket 8025644/19Z2/2021-03-09 | SICK O P E R A T I N G I N S T R U C T I O N S | C4-RD Subject to change without notice...

  • Page 50: Alignment With The Flexfix Bracket Or With The Upgrade Bracket

    • Shift vertically • Rotate (± 15°) O P E R A T I N G I N S T R U C T I O N S | C4-RD 8025644/19Z2/2021-03-09 | SICK Subject to change without notice...

  • Page 51: Alignment With The Compact Flexfix Bracket

    • Shift vertically • Rotation (± 15°) 8025644/19Z2/2021-03-09 | SICK O P E R A T I N G I N S T R U C T I O N S | C4-RD Subject to change without notice...

  • Page 52: Alignment With The Swivel Mount Bracket

    Turning (± 270° or ± 9°) +/-9° +/-270° Figure 31: Swivel mount bracket: Rotate O P E R A T I N G I N S T R U C T I O N S | C4-RD 8025644/19Z2/2021-03-09 | SICK Subject to change without notice...

  • Page 53: Indication Of The Alignment Quality

    Carry out the checks according to the instructions from the manufacturer of the machine and from the operating entity. 8025644/19Z2/2021-03-09 | SICK O P E R A T I N G I N S T R U C T I O N S | C4-RD Subject to change without notice...

  • Page 54: Operation

    Carry out the checks according to the instructions from the manufacturer of the machine and from the operating entity. O P E R A T I N G I N S T R U C T I O N S | C4-RD 8025644/19Z2/2021-03-09 | SICK...

  • Page 55: Maintenance

    Make sure that no dispersive media (e.g., dust, fog, or smoke) are within the calculated minimum distance from the protective field. 8025644/19Z2/2021-03-09 | SICK O P E R A T I N G I N S T R U C T I O N S | C4-RD Subject to change without notice...

  • Page 56: Regular Thorough Check

    Carry out the checks according to the instructions from the manufacturer of the machine and from the operating entity. O P E R A T I N G I N S T R U C T I O N S | C4-RD 8025644/19Z2/2021-03-09 | SICK...

  • Page 57: Troubleshooting

    Sender Position of LEDs: see "Sender indicators", page 8025644/19Z2/2021-03-09 | SICK O P E R A T I N G I N S T R U C T I O N S | C4-RD Subject to change without notice...

  • Page 58: Fault Indicator On The Sender

    If the fault persists, replace the receiver, see "Ordering information", page O P E R A T I N G I N S T R U C T I O N S | C4-RD 8025644/19Z2/2021-03-09 | SICK Subject to change without notice...
  • Page 59 LED off. Ö LED flashes. O LED illuminates. 8025644/19Z2/2021-03-09 | SICK O P E R A T I N G I N S T R U C T I O N S | C4-RD Subject to change without notice...

  • Page 60: Decommissioning

    Complementary information SICK will be glad to help you dispose of these devices on request. O P E R A T I N G I N S T R U C T I O N S | C4-RD 8025644/19Z2/2021-03-09 | SICK...

  • Page 61: Technical Data

    Depending on the protective field height, see "Table of weights", page 64 8025644/19Z2/2021-03-09 | SICK O P E R A T I N G I N S T R U C T I O N S | C4-RD Subject to change without notice...

  • Page 62: Technical Data For Receiver

    Air humidity (non-condensing) Storage temperature –30 °C +70 °C O P E R A T I N G I N S T R U C T I O N S | C4-RD 8025644/19Z2/2021-03-09 | SICK Subject to change without notice...

  • Page 63: Response Time

    1.66 1.04 0.85 2.08 1.70 1.08 0.86 2.16 1.73 8025644/19Z2/2021-03-09 | SICK O P E R A T I N G I N S T R U C T I O N S | C4-RD Subject to change without notice...

  • Page 64: Length Of Cable

    Protective field height in mm Weight in g s Sender r Receiver O P E R A T I N G I N S T R U C T I O N S | C4-RD 8025644/19Z2/2021-03-09 | SICK Subject to change without notice...

  • Page 65: Dimensional Drawings

    Protective field height, effective = dimension L in mm 8025644/19Z2/2021-03-09 | SICK O P E R A T I N G I N S T R U C T I O N S | C4-RD Subject to change without notice...
  • Page 66 IEC 61496-1 is recognized over the entire length of the housing. The limits of the protective field are identical to ends of the housing. O P E R A T I N G I N S T R U C T I O N S | C4-RD 8025644/19Z2/2021-03-09 | SICK...

  • Page 67: Ordering Information

    C4C-EC05530A10000 1113241 C4C-SC06030A10000 1113238 C4C-EC06030A10000 1113242 C4C-SC07530A10000 1113237 C4C-EC07530A10000 8025644/19Z2/2021-03-09 | SICK O P E R A T I N G I N S T R U C T I O N S | C4-RD Subject to change without notice...
  • Page 68 On request C4C-EC13530A10000 1500 On request C4C-SC15030A10000 On request C4C-EC15030A10000 O P E R A T I N G I N S T R U C T I O N S | C4-RD 8025644/19Z2/2021-03-09 | SICK Subject to change without notice...

  • Page 69: Accessories

    For devices with a protective field height of 200 mm or greater. 8025644/19Z2/2021-03-09 | SICK O P E R A T I N G I N S T R U C T I O N S | C4-RD Subject to change without notice...

  • Page 70: Dimensional Drawing Of The Quickfix Bracket

    10,2 Figure 34: Dimensional drawing of the FlexFix bracket O P E R A T I N G I N S T R U C T I O N S | C4-RD 8025644/19Z2/2021-03-09 | SICK Subject to change without notice...

  • Page 71: Dimensional Drawing Of The Compact Flexfix Bracket

    Figure 36: Dimensional drawing of the flat mount bracket 8025644/19Z2/2021-03-09 | SICK O P E R A T I N G I N S T R U C T I O N S | C4-RD Subject to change without notice...

  • Page 72: Mounting Accessories

    Female connector, angled, 5 m cable, flying YG2A15-050UB5XLEAX 2095773 leads O P E R A T I N G I N S T R U C T I O N S | C4-RD 8025644/19Z2/2021-03-09 | SICK Subject to change without notice...

  • Page 73: Alignment Aid

    Ambient operating temperature: Down to –30 °C with fixed installation 8025644/19Z2/2021-03-09 | SICK O P E R A T I N G I N S T R U C T I O N S | C4-RD Subject to change without notice...

  • Page 74: Annex

    (part number: see the type label entry in the “Ident. no.” field). O P E R A T I N G I N S T R U C T I O N S | C4-RD 8025644/19Z2/2021-03-09 | SICK Subject to change without notice...

  • Page 75: Note On Standards

    GB 28526 ISO 13849-1 GB/T 16855.1 ISO 13855 GB/T 19876 8025644/19Z2/2021-03-09 | SICK O P E R A T I N G I N S T R U C T I O N S | C4-RD Subject to change without notice...

  • Page 76: Checklist For Initial Commissioning And Commissioning

    O P E R A T I N G I N S T R U C T I O N S | C4-RD 8025644/19Z2/2021-03-09 | SICK...

  • Page 77: List Of Figures

    36. Dimensional drawing of the flat mount bracket............71 37. Dimensional drawing of the swivel mount bracket...........72 8025644/19Z2/2021-03-09 | SICK O P E R A T I N G I N S T R U C T I O N S | C4-RD Subject to change without notice...

  • Page 78: List Of Tables

    31. Ordering information, test rods..................73 32. Note on standards...................... 75 O P E R A T I N G I N S T R U C T I O N S | C4-RD 8025644/19Z2/2021-03-09 | SICK Subject to change without notice...
  • Page 79 LIST OF TABLES 8025644/19Z2/2021-03-09 | SICK O P E R A T I N G I N S T R U C T I O N S | C4-RD Subject to change without notice...
  • Page 80 E-Mail office@sick.com.gr E-Mail info@sick.ru Vietnam Hong Kong Singapore Phone +65 6744 3732 Phone +852 2153 6300 Phone +65 6744 3732 E-Mail sales.gsg@sick.com E-Mail ghk@sick.com.hk E-Mail sales.gsg@sick.com Detailed addresses and further locations at www.sick.com SICK AG | Waldkirch | Germany | www.sick.com...

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