Innova DUCTO Installation Manual

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Instructions for installation, use and maintenance manual (36 pages)

Installation manual (64 pages)

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Installation manual

(Translation of ori-

ginal language)

N421039A - Rev. 04 - 09/2024

DUCTO

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Page 1 Installation manual (Translation of ori- ginal language) N421039A - Rev. 04 - 09/2024 DUCTO...
Page 2 Thanks to the product you have purchased and by following the suggestions in this manual, you will benefit from optimal environmental conditions with the lowest possible energy investment. INNOVA S.r.l. Compliance This unit complies with European directives: •...
Page 3: Table Of Contents
ConTEnTs CONTENTS 1. General information � � � � � � � � � � � � � � � � � 4 5.2 Installation � � � � � � � � � � � � � � � � � � 44 1.1 About the manual �...
Page 4: General Information
1. General information 1. GENERALINFORMATION 1.1 About the manual This manual was written to provide all the explanations for a Capital letters indicate a combination of components the correct management of the appliance. and dimensions. This instruction manual is an integral part of the appli- The white numbers in black marks indicate a se- ance and must therefore be kept in a safe place and ries of actions to be carried out in sequence.
Page 5: General Warnings
1. General information addressed to all recipients, contains general information they are addressed exclusively to the authorised Service on the product. Centre. InstallationandOperation it contains specific warnings and useful information for the it is addressed exclusively to the installer. most common commissioning and routine maintenance. Contains specific warnings and all information necessary Technicalinformation for positioning, mounting, connecting the device and op- it addresses all recipients. eration. It contains detailed technical information about the appli- Commissioning,maintenanceandtroubleshooting ance.
Page 6: Disposal
1. General information 1.4 Disposal The symbol on the product or packaging indicates that the product should not be treated as normal household waste. instead, it should be taken to an appropriate collec- tion point for recycling of electrical, electronic, and battery equipment. Proper disposal of this product avoids harm to humans and the environment and promotes the reuse of valuable raw materials.
Page 7: Product Introduction
2. ProdUCt introdUCtion 2. PRODUCTINTRODUCTION 2.1 Identification the appliance can be identified by the rating plate: Technicalratingplate this shows the technical and performance specifications of Technical rating plate the appliance. tampering with, removing or missing identification plates does not allow the product to be reliably iden- tified by its serial number and therefore invalidates the warranty. 2.2 Destination of use Designed to be installed horizontally on the ceiling or ver- tically on the wall, this compact unit is ideal for air condi- tioning systems.
Page 8: List Of External Components
2. ProdUCt introdUCtion 2.4 List of external components Horizontal condensate drain installation Hydraulic connection water inlet to the unit including air vent Electrical panel Hydraulic connection water outlet from the unit including air Vertical condensate drain installation vent 2.5 List of internal components Hydronic coil filter...
Page 9: Configurations
2. ProdUCt introdUCtion 2.6 Configurations Configuration o: hydraulic connections and electrical panel on the left Configuration Y: hydraulic connections and electrical panel on the right...
Page 10: Compatible Accessories
2. ProdUCt introdUCtion 2.7 Compatible accessories...
Page 11 2. ProdUCt introdUCtion Description Code Commands Electronic LED control panel with touch interface, wall-mounted installation complete with thermostat EEB749II and temperature and relative humidity sensor in the environment. Wired connection. White color Electronic LED control panel with touch interface, wall-mounted installation complete with thermostat and temperature and relative humidity sensor in the environment, with integrated Wi-Fi module, EFB749II InnovAPP.
Page 12 2. ProdUCt introdUCtion Description Code Return plenum with 4 circular inlets 160mm AHRD0463II Return plenum with 6 circular inlets 160mm AHRD0464II Return plenum with 7 circular inlets 160mm AHRD0465II Suction duct plenum Rear suction plenum kit for FNC 40 AHRD0521II Rear suction plenum kit for FNC 60 AHRD0522II Rear suction plenum kit for FNC 80 AHRD0523II...
Page 13 2. ProdUCt introdUCtion Description Code FDR - Replacement recirculation filter kit for FNC 40 AHRD0491II FDR - Replacement recirculation filter kit for FNC 60 AHRD0492II FDR - Replacement recirculation filter kit for FNC 80 AHRD0493II FDR - Replacement recirculation filter kit for FNC 100 AHRD0494II FDR - Replacement recirculation filter kit for FNC 120 AHRD0495II...
Page 14: Installation
3. inStallation 3. INSTALLATION 3.1 Preliminary warnings Fordetailedinformationontheproducts,referto every precaution suggested by common sense and the chapter"Technicalinformation"p. 61. safety regulations in force at the place of installation. the installation must be carried out by the installer. Using only the supplied installation-specific compo- there is a risk of water leakage, electric shock or fire if nents is recommended. Use of alternative components the installation is not performed correctly. could lead to water leakage, electric shock or fire. During installation, it is necessary to observe the pre- failure to apply the indicated rules may cause malfunc- cautions mentioned in this manual, and on the labels...
Page 15: Storage
3. inStallation Check the information on the packaging for the amount In manual operations, the maximum weight per per- of stackable packages. son required by current legislation must always be ob- served. Handling Withpallet: Withoutpallet: ► use a forklift ► use a forklift The unit can only be moved manually for short trips in exceptional cases. in this case it is necessary to carefully ...
Page 16: Handling Without Packaging
3. inStallation ► remove the appliance from the box To remove the packaging: ► use a cutter Accompanying material ► open the cardboard packaging They are included with the appliance, inside the packaging: To aid removal of the product, also cut the vertical •...
Page 17: Minimum Installation Distances
3. inStallation • a compliant power supply nearby • fastening elements suitable for the type of support 3.9 Minimum installation distances The clearance zones for the installation and maintenance make sure that there is sufficient space to allow the of the appliance are shown in the figure below. established panels to be removed for routine and supplementary spaces are necessary to avoid barriers to airflow and allow ...
Page 18: Vertical Installation
3. inStallation Vertical installation Models u.m. Minimum distances...
Page 19: Positioning
3. inStallation Hatch dimensions for installation in a ceiling, it is mandatory to create an access hatch for the inspection and maintenance of the device. Models u.m. Hatch dimensions 1190 1390 1590 1840 3.10 Positioning Preliminary warnings mounting holes Check that: • the surface supports the weight of the appliance •...
Page 20: Hydraulic Connections
3. inStallation Horizontal ceiling installation Vertical wall installation Check the correct orientation of the unit. Check the correct orientation of the unit. ► mark the position of the fixing holes ► mark the position of the fixing holes ► use fixing systems appropriate for the type of support- ► use fixing systems appropriate for the type of support- ing surface and the weight of the unit ing surface and the weight of the unit ► secure the unit to the fixing system ► secure the unit to the fixing system Checkthat: Checkthat: •...
Page 21 3. inStallation Position and dimensions Water content Unit of measure Concentration Chlorides (Chloride) < 50 Horizontal installation Dissolved oxygen < 0,1 Ammonia (NH₃) < 0,5 Sulfate (SO₄) < 70 Bicarbonate (HCO₃) 70 ÷ 300 Bicarbonate/Sulfate ratio > 1,0 (HCO₃/SO₄) 7,5 ÷ 9,0 Total hardness 4,5 ÷...
Page 22: System Connection
3. inStallation System connection To make the connections: ► position the hydraulic lines ► support the body of the connection with an additional wrench or spanner to avoid damage ► tighten the connections ► check for any leaks ► insulate the connections with insulation material The hydraulic lines and joints must be thermally insu- lated.
Page 23 3. inStallation Connection with 2-way valve In case of choosing the 2-way valve option: • connect to the lower outlet • electrical connections are required Electrical cable entry Connection for water outlet pipe Connection for water inlet pipe machine body Thermoelectric motor Connection with 3-way valve In case of choosing the 3-way valve option: •...
Page 24: Condensate Drain Connection
3. inStallation 3.12 Condensate drain connection Preliminary warnings Connections This appliance is equipped with trays for collecting the Condensate drain connection condensate that is produced during operation. Con- Condensate drain pipe densate must be routed to a suitable place for drain- Hose fitting age.
Page 25: System Charging
3. inStallation ► maintain a minimum slope of 3% towards the drain lo- the siphon must be fitted with a plug at the bottom or cation must in any case permit quick dismantling for cleaning. Use plastic drainage pipes. ► insulate junction points avoid metal pipes. It is mandatory to install an adequate siphon make sure all joints are sealed to prevent leakage of on the condensate drainage pipe to prevent the water.
Page 26 3. inStallation Connections Horizontal installation Extract air rear orientation air supply Extract air lower orientation Vertical installation Extract air lower orientation air supply Extract air front orientation...
Page 27 3. inStallation Extract air dimensions Air supply dimensions Models u.m. Extract air dimensions 1110 1370 Air supply dimensions 1060 1320 Extract air configurations • a factory configuration • B configuration modifiable on site Horizontal installation...
Page 28 3. inStallation Vertical installation Modification of the extract air configuration To modify the configuration of the extract air: Blind panel ► remove the screws from the blind panel ► remove the blind panel...
Page 29 3. inStallation Extract air panel ► remove the screws from the extract air panel ► remove the extract air panel ► switch the position of the blind panel with the extract air panel...
Page 30 3. inStallation ► secure the blind panel to the unit ► use the previously removed screws ► secure the extract air panel to the blind panel and to ► use the previously removed screws the unit...
Page 31: Electrical Connections
3. inStallation 3.15 Electrical connections The appliance leaves the factory fully wired and only re- do not exert excessive forces on the covers or electri- quires connection to the power supply, control and any cal panels. install the covers on the cables. incomplete accessories. connections of the covers can lead to overheating of the terminals, electric shock or fire.
Page 32 3. inStallation Electrical panel closing panel Toaccesstheconnections: ► remove the fixing screws ► remove the electrical panel closing panel Connections Before connecting the unit to the mains power supply, make sure that the isolator is open. the power supply of the single-phase unit must be connected to the appro- priate terminals, subjected to the action of the isolating switch.
Page 33: Connection Diagram
3. inStallation Connection diagram 230/1/50 power supply Isolator remote control Power cable Wired controller communication cable On-board electrical panel Connection terminal board 230 V - 1F - 50Hz...
Page 34: Wall Mounted Control Eeb749
4. Wall moUnted Control eeB749 4. WALLMOUNTEDCONTROLEEB749 4.1 Interface Display area Keypad area 4.2 Installation Description The wall remote control is an electronic LED thermostat with a touch interface, capable of controlling multiple devic- es equipped with the same electronic board. it is equipped with a temperature and humidity sensor. the command can control up to 16 devices. Mounting The control panel for wall control must be installed in- side a 503 electrical box.
Page 35 4. Wall moUnted Control eeB749 The wall control is supplied already assembled in the 503 electrical box Control base package. Wall control command Control base Wall control command ► close the control panel Be careful not to crush the wires when closing the con- Beforemountingonthewall: trol. ►...
Page 36: Single Connection Diagram
4. Wall moUnted Control eeB749 4.3 Single connection diagram M1 m1: dC inverter fan motor 1-minute delay when the fan coil is in heating mode and is on PE Ground connection call (clean contact max 1 a) L-N electrical power connection 230 V / 50 Hz / 1 a Presence contact (normally open) Y1 -BA+ serial connection for remote wall control (respect polarization Water solenoid valve (output voltage 230V / 50 Hz / 1 a) CH/C1 Generator cooling request contact (e.g., chiller or reversible heat ...
Page 37: Multiple Connection Diagram
4. Wall moUnted Control eeB749 4.4 Multiple connection diagram Command for wall mounted control Electronic board Device connection terminal block Board for pairing command and device With multiple command connections, pairing between the command and the device is mandatory. See para- graph "Pairing between control and device" p. 41.
Page 38: Connection Diagram For S Version
4. Wall moUnted Control eeB749 4.5 Connection diagram for S version white - GND vblue yellow – Power supply Control 0-10v 230 / 1 / 50 Connections to be made by the customer L - N - PE Power supply 230 / 1 / 50 Check power Voltage reference signal Voltage supplied by the motor (I max = 20 mA)
Page 39: Connections
4. Wall moUnted Control eeB749 4.6 Connections Preliminary warnings Terminal block (Panel rear view) The terminals for connecting the control panel and the CP presence contact are inserted in a plastic bag and placed on the inside of the electrical box cover. Terminals Terminals Theterminalsaccept: • rigid or flexible cables with a cross-section from 0.2 to 1 mm² • rigid or flexible cables with a cross-section of 0.5 mm² if connecting two conductors in the same terminal •...
Page 40: Rs485 Serial Connection
4. Wall moUnted Control eeB749 ► when a button is pressed on the display, the sym- ► follow the connection diagram appears ► connect following the a and B indications It is forbidden to connect the CP input in parallel with Forpairing other electronic boards. Use separate contacts. the CP presence contact can be configured for heating and ► refer to chapter "Pairing between control and de- cooling operation via the (digital input) setting menu.
Page 41: Advanced Menu
4. Wall moUnted Control eeB749 Scale Adjust volume Tochangethecontrolvolume Tochangethetemperatureunit ► select ► select ► Press to change settings ► Press to change settings ► Increase or decrease the value with the icons ► Select °C or °f ► Press to confirm ► Press to confirm By default, the temperature unit is °C. By default, the volume is set to 5.
Page 42: Error Indication
4. Wall moUnted Control eeB749 ► press to access the menu red led Green led ► use the icons to navigate within the menu Black button ► select no to keep all the fancoils Electrical box ► select Yes to reset the fancoils ► Press to confirm Operation of the LED interface present on the electrical box Ifthedeviceisinpairingmode The green LED is flashing.
Page 43 4. Wall moUnted Control eeB749 Display alarms on the wall control panel LEDindications ► flashing led In case of an alarm, the appliance still maintains some Errors reported for display. active functions. ► led off To indicate alarms on the control panel for wall control, Wall controller off the fixed symbol ...
Page 44: Wall Mounted Control Efb749
5. Wall moUnted Control efB749 5. WALLMOUNTEDCONTROLEFB749 5.1 Interface Display area Keypad area 5.2 Installation Description The wall remote control is an electronic LED thermostat with a touch interface, capable of controlling multiple devic- es equipped with the same electronic board. it is equipped with a temperature and humidity sensor. the command can control up to 16 devices. This control panel can be managed remotely through the aquarea Home app.
Page 45 5. Wall moUnted Control efB749 The wall control is supplied already assembled in the 503 electrical box Control base package. Wall control command Control base Wall control command ► close the control panel Be careful not to crush the wires when closing the con- Beforemountingonthewall: trol. ►...
Page 46: Single Connection Diagram
5. Wall moUnted Control efB749 5.3 Single connection diagram M1 m1: dC inverter fan motor 1-minute delay when the fan coil is in heating mode and is on PE Ground connection call (clean contact max 1 a) L-N electrical power connection 230 V / 50 Hz / 1 a Presence contact (normally open) Y1 -BA+ serial connection for remote wall control (respect polarization Water solenoid valve (output voltage 230V / 50 Hz / 1 a) CH/C1 Generator cooling request contact (e.g., chiller or reversible heat ...
Page 47: Multiple Connection Diagram
5. Wall moUnted Control efB749 5.4 Multiple connection diagram Command for wall mounted control Electronic board Device connection terminal block Board for pairing command and device With multiple command connections, pairing between the command and the device is mandatory. See para- graph "Pairing between control and device" p. 52.
Page 48: Connection Diagram For S Version
5. Wall moUnted Control efB749 5.5 Connection diagram for S version white - GND vblue yellow – Power supply Control 0-10v 230 / 1 / 50 Connections to be made by the customer L - N - PE Power supply 230 / 1 / 50 Check power Voltage reference signal Voltage supplied by the motor (I max = 20 mA)
Page 49: Connections
5. Wall moUnted Control efB749 5.6 Connections Preliminary warnings Terminal block (Panel rear view) The terminals for connecting the control panel and the CP presence contact are inserted in a plastic bag and placed on the inside of the electrical box cover. Terminals Terminals Theterminalsaccept: • rigid or flexible cables with a cross-section from 0.2 to 1 mm² • rigid or flexible cables with a cross-section of 0.5 mm² if connecting two conductors in the same terminal •...
Page 50: Functions
5. Wall moUnted Control efB749 ► when a button is pressed on the display, the sym- ► follow the connection diagram appears ► connect following the a and B indications It is forbidden to connect the CP input in parallel with Forpairing other electronic boards. Use separate contacts. the CP presence contact can be configured for heating and ► refer to chapter "Pairing between control and de- cooling operation via the (digital input) setting menu.
Page 51 5. Wall moUnted Control efB749 Set RH sensor offset Adjust volume only change after finding actual deviations compared Tochangethecontrolvolume to a real measurement made with professional equip- ► select ment. ► Press to change settings TosettheRHsensoradjustment ► Increase or decrease the value with the icons ►...
Page 52 5. Wall moUnted Control efB749 Select the digital input Set the radiant options in heating with R20 to modify the rH function, you need to have the mZS ac- Tochangethedigitalinput cessory - Single Zone module for radiant system, code ► select eG1028ii. ► Press to change settings To modify the settings, refer to the instruction sheet of ► select CP for presence contact (default) the mZS accessory - Single Zone module for radiant sys- ►...
Page 53 5. Wall moUnted Control efB749 the red led will flash according to the type of alarm. To access the settings menu, you first need to To check the type of alarm, refer to the next paragraph access the basic menu. See paragraph "Basic "Error indication"...
Page 54: Start-Up
6. Start-UP 6. START-UP 6.1 Preliminary warnings see chapter "Compatible accessories" p. 10 This section is dedicated to the Authorised Ser- vice Centre. The specifications of the Authorised The customer must be present when the appliance is Service Centre are described in chapter "Recipi- tested and informed of the contents of the manual and ents"p. 4.
Page 55: Plant Delivery
6. Start-UP Start-up • verify that the appliance stops and then restarts after all checks have been carried out, the unit can be put • switch the appliance off and on again and check that it into operation. restarts correctly Toactivatetheappliance: • the appliance operates within the recommended oper- ating conditions (see technical specifications table) ► refer to the user manual should the startup be impeded by the water temper- •...
Page 56: Maintenance
7. maintenanCe 7. MAINTENANCE 7.1 Routine maintenance Annual operations • tightening of the screws, fans and electrical box, of the unit’s external panelling The once-a-year maintenance plan includes the following operations and checks and must be carried out by the au- • the state of the structure thorised Service Centre or by qualified personnel. Bad fixings result in abnormal noise and vibration. If oxidised parts are present, treat them with suitable Electricalcircuit paints to eliminate or reduce oxidation.
Page 57 7. maintenanCe Side filter guide filter Toremove: If the condition of the filters is acceptable, they can be cleaned using a vacuum cleaner or a ► isolate the power supply to the unit low-pressurecompressor. ► remove the screws from the lower or side filter guide If it is impossible to clean them, the filters must bereplaced.
Page 58: Cleaning The Heat Exchanger
7. maintenanCe Cleaning the heat exchanger Cleaningtheheatexchanger Lower panel Heat exchanger Condensate collection tray ► isolate the power supply to the unit ► disconnect the condensate drain pipe ► access the heat exchanger ► gently proceed with the cleaning of the heat exchanger using a vacuum cleaner or a low-pressure compressor Toreposition: ►...
Page 59: Faults And Remedies
8. faUltS and remedieS 8. FAULTSANDREMEDIES 8.1 Preliminary warnings Ifoneofthefollowingfaultsisfound: follow the instructions below: ► immediately isolate the power supply • the ventilation does not activate even if hot or cold water is present in the hydraulic circuit ► close the water valves • the appliance is leaking water during heating operation ►...
Page 60: Alarm Table And Card Flashes
8. faUltS and remedieS 8.3 Alarm table and card flashes DESCRIPTION OF ALARM CAUSE REMEDY CARD FLASHES Check probe connection or replace AIR intake probe alarm Sensor breakage or failure to read 1 flash - off 3 seconds sensor Water request detected by the H2 probe not met (above 20 °C in cooling, below Check the water temperature or the Water temperature alarm...
Page 61: Technical Information
9. teCHniCal information 9. TECHNICALINFORMATION 9.1 Technical data Models u.m. Fancoil airflow performance Maximum flow rate m³/h 1150 Medium air flow m³/h Minimum air flow m³/h Available pressure Heating performance (W 45; A 20) (1) Total power output 1,98 2,54 3,45 4,46 6,20 Water flow rate...
Page 62 9. teCHniCal information Models u.m. Power supply V / ph / Hz 230 / 1 / 50 Maximum total absorbed power 85,00 150,00 170,00 170,00 240,00 Total absorbed current 0,70 1,30 1,30 1,50 1,90 Protection rating Product dimensions Width 1190 1440 Length Height Weight 20,0...
Page 63: Dimensions
9. teCHniCal information 9.2 Dimensions Size 40 Hydraulic connection for water outlet from the unit Horizontal condensate drain installation Hydraulic connection Water inlet to the unit Electrical panel Vertical condensate drain installation...
Page 64 9. teCHniCal information Size 60 Hydraulic connection for water outlet from the unit Horizontal condensate drain installation Hydraulic connection Water inlet to the unit Electrical panel Vertical condensate drain installation...
Page 65 9. teCHniCal information Size 80 Hydraulic connection for water outlet from the unit Horizontal condensate drain installation Hydraulic connection Water inlet to the unit Electrical panel Vertical condensate drain installation...
Page 66 9. teCHniCal information Size 100 Hydraulic connection for water outlet from the unit Horizontal condensate drain installation Hydraulic connection Water inlet to the unit Electrical panel Vertical condensate drain installation 1170 1190 1060 1150...
Page 67 9. teCHniCal information Size 120 Hydraulic connection for water outlet from the unit Horizontal condensate drain installation Hydraulic connection Water inlet to the unit Electrical panel Vertical condensate drain installation 1457 1477 1317 1437...
Page 68 Via i maggio 8 - 38089 (tn) - italY tel. +39.0465.670104 – fax +39.0465.674965 info@innovaenergie.com...

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