Welbilt Frymaster RE E4 Series Installation & Operation Manual
Welbilt Frymaster RE E4 Series Installation & Operation Manual

Welbilt Frymaster RE E4 Series Installation & Operation Manual

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- HPRE80, FPRE80, XFPRE80, XRE, FPRE80 and
RE80 Models
- YUM YSCFRE18, XYCFRE18 and XYSCFRE18
Models
Frymaster, a member of the Commercial Food Equipment Service Association, recommends
using CFESA Certified Technicians.
24 Hour Service Hotline 1-800-551-8633
PRINTED IN
THE UNITED
Email:
STATES
 
fryservice@welbilt.com
www.frymaster.com
NON-CE &
12/2017
*8196552*

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Summary of Contents for Welbilt Frymaster RE E4 Series

  • Page 1 RE80 Models - YUM YSCFRE18, XYCFRE18 and XYSCFRE18 Models NON-CE & Frymaster, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians. 12/2017 24 Hour Service Hotline 1-800-551-8633 *8196552* PRINTED IN THE UNITED Email: fryservice@welbilt.com STATES www.frymaster.com...
  • Page 2 Please read all sections of this manual and retain for future reference. NOTICE IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS FRYMASTER EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS AUTHORIZED SERVICERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID.
  • Page 3 DANGER Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. DANGER The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying operations each day.
  • Page 4: Table Of Contents

    HIGH PRODUCTION RE (HPRE) E SERIES ELECTRIC FRYERS INSTALLATION & OPERATION MANUAL TABLE OF CONTENTS Page # INTRODUCTION General Safety Information Computer Information Shipping Damage Claim Procedure Service Information After Purchase Service Personnel INSTALLATION INSTRUCTIONS General Fryer Installation Power Requirements Frypot Boil-Out Equipment Setup and Shutdown Procedures PREVENTATIVE MAINTENANCE...
  • Page 5: Chapter 1: Introduction

    HIGH PRODUCTION RE (HPRE) E SERIES ELECTRIC FRYERS CHAPTER 1: INTRODUCTION 1.1 General Read the instructions in this manual thoroughly before attempting to operate this equipment. This manual covers all High Production RE (HPRE) E Series electric fryers. High Production RE (HPRE) E Series electric fryers feature easy to clean, open frypots with rotating elements.
  • Page 6: Computer Information

    HIGH PRODUCTION RE (HPRE) E SERIES ELECTRIC FRYERS CHAPTER 1: INTRODUCTION 1.3 Computer Information This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC rules. While this device is a verified Class A device, it has been shown to meet the Class B limits.
  • Page 7: Service Information

    HIGH PRODUCTION RE (HPRE) E SERIES ELECTRIC FRYERS CHAPTER 1: INTRODUCTION 1.5 Service Information For non-routine maintenance or repairs, or for service information, contact your local Frymaster Factory Authorized Servicer (FAS). Service information may also be obtained by calling the Frymaster Technical Services Department (1-800-551-8633).
  • Page 8: Service Personnel

    HIGH PRODUCTION RE (HPRE) E SERIES ELECTRIC FRYERS CHAPTER 1: INTRODUCTION 1.7 SERVICE PERSONNEL 1.7.1 Definitions A. Qualified and/or Authorized Operating Personnel Qualified/authorized operating personnel are those who have carefully read the information in this manual and have familiarized themselves with the equipment functions, or have had previous experience with the operation of equipment covered in this manual.
  • Page 9: Chapter 2: Installation Instructions

    HIGH PRODUCTION RE (HPRE) E SERIES ELECTRIC FRYERS CHAPTER 2: INSTALLATION INSTRUCTIONS FINDING YOUR WAY AROUND THE HIGH PRODUCITON RE (HPRE) E SERIES ELECTRIC FRYER Basket Lift Basket Hanger Tilt Housing Element Lift Rod Top Cap Computer Panel (CM3.5 Computer shown) Power Switch Fuses...
  • Page 10: General

    HIGH PRODUCTION RE (HPRE) E SERIES ELECTRIC FRYERS CHAPTER 2: INSTALLATION INSTRUCTIONS 2.1 General Proper installation is essential for the safe, efficient, trouble-free operation of this appliance. Qualified, licensed, and/or authorized installation or service personnel, as defined in Section 1.7 of this manual, should perform all installation and service on Frymaster equipment. Failure to use qualified, licensed, and/or authorized installation or service personnel (as defined in Section 1.7 of this manual) to install or otherwise service this equipment will void the Frymaster warranty and may result in damage to the equipment or injury to personnel.
  • Page 11: Electrical Grounding Requirements

    HIGH PRODUCTION RE (HPRE) E SERIES ELECTRIC FRYERS CHAPTER 2: INSTALLATION INSTRUCTIONS NOTICE If the electrical power supply cord is damaged, it must be replaced by a Frymaster Factory Authorized Servicer technician or a similarly qualified person in order to avoid a hazard. DANGER This appliance must be connected to a power supply having the same voltage and phase as specified on the rating plate located on the inside of the appliance door.
  • Page 12: Fryer Installation

    HIGH PRODUCTION RE (HPRE) E SERIES ELECTRIC FRYERS CHAPTER 2: INSTALLATION INSTRUCTIONS 2.2 Fryer Installation WARNING Frymaster fryers equipped with legs are for permanent installations. Fryers fitted with legs must be lifted during movement to avoid damage and possible bodily injury. For a moveable or portable installation, Frymaster optional equipment casters must be used.
  • Page 13: Electrical Connections

    HIGH PRODUCTION RE (HPRE) E SERIES ELECTRIC FRYERS CHAPTER 2: INSTALLATION INSTRUCTIONS Joiner strips are provided to close the gap between Sheet metal tabs secure the frypots and the cabinet pieces the topcaps. together. Latches are left up on wego connectors to indicate placement of wires from the adjoining cabinet.
  • Page 14 HIGH PRODUCTION RE (HPRE) E SERIES ELECTRIC FRYERS CHAPTER 2: INSTALLATION INSTRUCTIONS NOTE: If you need to relocate a fryer installed with legs, remove all the weight from each leg before moving. If a leg becomes damaged, contact your service agent for immediate repair or replacement.
  • Page 15: Power Requirements

    HIGH PRODUCTION RE (HPRE) E SERIES ELECTRIC FRYERS CHAPTER 2: INSTALLATION INSTRUCTIONS 2.3 Power Requirements DANGER Copper wire suitable for at least 167°F (75°C) MUST be used for power connections. MODEL VOLTAGE PHASE WIRE MIN. AMPS PER LEG SERVICE SIZE (mm 2 ) 17 kW (16)
  • Page 16: Equipment Setup And Shutdown Procedures

    HIGH PRODUCTION RE (HPRE) E SERIES ELECTRIC FRYERS CHAPTER 2: INSTALLATION INSTRUCTIONS 3. Program computer for Boil-out Operation as outlined in the controller manual that shipped with the fryer. 4. Simmer the solution for 45 minutes to 1 hour. Do not allow water level to drop below the bottom OIL LEVEL line in frypot during boil-out operation.
  • Page 17 HIGH PRODUCTION RE (HPRE) E SERIES ELECTRIC FRYERS CHAPTER 2: INSTALLATION INSTRUCTIONS WARNING NEVER set a complete block of solid shortening on top of heating elements. To do so will damage the elements and increase the potential for flash-point shortening temperatures and subsequent fire.
  • Page 18: Chapter 3: Preventative Maintenance

    HIGH PRODUCTION RE (HPRE) E SERIES ELECTRIC FRYERS CHAPTER 3: PREVENTATIVE MAINTENANCE 3.1 Cleaning Fryer 3.1.1 Clean Inside and Outside of Fryer Cabinet— Daily 1. Clean inside the fryer cabinet with a dry, clean cloth. Wipe all accessible metal surfaces and components to remove accumulated oil and dust.
  • Page 19 HIGH PRODUCITON RE (HPRE) E SERIES ELECTRIC FRYERS CHAPTER 3: PREVENTATIVE MAINTENANCE 3.1.4 Draining and Manual Filtering: Non-Filtration Fryers DANGER Allow oil to cool to 100ºF (38ºC) or lower before draining into an appropriate container for disposal. If your fryer is not equipped with a built-in filtration system, the oil must be drained into another suitable container.
  • Page 20: Periodic/Annual Maintenance

    HIGH PRODUCITON RE (HPRE) E SERIES ELECTRIC FRYERS CHAPTER 3: PREVENTATIVE MAINTENANCE 3.2 Periodic/Annual Maintenance Frymaster recommends that the fryer be inspected annually by a Factory Authorized Servicer for the following checks and adjustments:  Inspect the cabinet inside and out, front and rear for excessive oil build-up. ...
  • Page 21: Stainless Steel Care

    HIGH PRODUCITON RE (HPRE) E SERIES ELECTRIC FRYERS CHAPTER 3: PREVENTATIVE MAINTENANCE  Check filtration system integrity as follows:  With the filter pan empty, place each oil return handle, one at a time, in the ON position. Verify that the pump activates and that bubbles appear in the oil of the associated frypot. ...
  • Page 22: Chapter 4: Built-In Filtration

    HIGH PRODUCTION RE (HPRE) E SERIES ELECTRIC FRYERS CHAPTER 4: BUILT-IN FILTRATION 4.1 Filtration Preparation On initial installation and before each use, remove all loose parts from the filter, wash the filter pan and all accessories in hot, soapy water and dry thoroughly. 4.1.1 Assembling the Filter The filter pan uses filter paper held in place by a hold-down ring to filter impurities and debris from the cooking medium.
  • Page 23: Daily Filtration Operation

    HIGH PRODUCTION RE (HPRE) E SERIES ELECTRIC FRYERS CHAPTER 4: BUILT-IN FILTRATION 4.2 Daily Filtration Operation 4.2.1 General Overview WARNING Use caution and wear proper The filter pump is turned on only after the oil is brought protective clothing. The oil to to operating temperature and drained into the prepared be filtered is at or near 350°F filter pan.
  • Page 24: Operating The Filter

    HIGH PRODUCTION RE (HPRE) E SERIES ELECTRIC FRYERS CHAPTER 4: BUILT-IN FILTRATION 4.3 Operating the Filter Pull the filter pan outward until the slip fitting disconnects. Allow any residual oil left in the fittings to drip into the pan. Remove the filter pan from fryer cabinet.
  • Page 25 HIGH PRODUCTION RE (HPRE) E SERIES ELECTRIC FRYERS CHAPTER 4: BUILT-IN FILTRATION Filter valve Drain valve Filtration Ensure the filter pan is Note: Always wear prepared for filtration. oil-resistant, insu- Ensure the fryer is at lated gloves and/or operating temperature protective gear when and turn it off and fol- working with hot oil.
  • Page 26 HIGH PRODUCTION RE (HPRE) E SERIES ELECTRIC FRYERS CHAPTER 4: BUILT-IN FILTRATION Using the Wand/Disposal System Larger systems can be optionally equipped with a disposal hose. Follow these steps to use the hose. Connect the disposal wand hose With oil in the filter pan and the filter pump off, connect the to the quick disconnect on front hose to the quick disconnect on the front of the fryer.
  • Page 27: Chapter 5: Operator Troubleshooting

    HIGH PRODUCTION RE (HPRE) E SERIES ELECTRIC FRYERS CHAPTER 5: OPERATOR TROUBLESHOOTING Introduction This section provides an easy reference guide to some of the common problems that may occur during the operation of this equipment. The troubleshooting guides that follow are intended to help correct, or at least accurately diagnose, problems with this equipment.
  • Page 28: Troubleshooting

    HIGH PRODUCTION RE (HPRE) E SERIES ELECTRIC FRYERS CHAPTER 5: OPERATOR TROUBLESHOOTING 5.2 Troubleshooting 5.2.1 Control and Heating Problems Problem Probable Causes Corrective Action A. Power cord is not plugged in or circuit A. Plug power cord in and verify that breaker is tripped.
  • Page 29 HIGH PRODUCTION RE (HPRE) E SERIES ELECTRIC FRYERS CHAPTER 5: OPERATOR TROUBLESHOOTING 5.2.2 Error Messages and Display Problems Problem Probable Causes Corrective Action Display is in wrong Refer to the coontroller manual that temperature scale shipped with the fryer for instructions Incorrect display option programmed.
  • Page 30 HIGH PRODUCTION RE (HPRE) E SERIES ELECTRIC FRYERS CHAPTER 5: OPERATOR TROUBLESHOOTING 5.2.2 Error Messages and Display Problems (cont.) Problem Probable Causes Corrective Action This display is normal when the fryer is first turned on. If the display never CM4-S, K3000 and Fryer temperature is below 255°F goes out, the fryer is not heating and KFC-1 displays LOW.
  • Page 31: Recommended Spare Parts

    HIGH PRODUCTION RE (HPRE) E SERIES ELECTRIC FRYERS CHAPTER 5: OPERATOR TROUBLESHOOTING Recommended Spare Parts Below is a list of recommended spare parts for the HPRE E Series Electric Fryers. ELEMENTS: Determine what elements are required and order from the list below. Part Number Description 807-4656...
  • Page 32 Frymaster, L.L.C., 8700 Line Avenue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 SERVICE HOTLINE 8196652 PRINTED IN THE UNITED STATES 1-800-551-8633 12/2017...

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