Related Manuals for Alderon Industries Power Post PPCP Series
Summary of Contents for Alderon Industries Power Post PPCP Series
- Page 1 Power Post Control Panel ™ Pump Connection Center | Timed or Demand Dose, Integrated Alarm USER GUIDE Alderon Industries™ | Patent Pending PART/MODEL NUMBERS: PPCP Series (Models: PPRS-0001 and PPRS-0002)
-
Page 2: Table Of Contents
Power Post™ Control Panel - USER GUIDE Contents Introduction .........................................3 Safety and System Guidelines ..................................3 Product Included ......................................4 Features .........................................5 Installation ...........................................6 Installing Post......................................6, 7 Wiring ......................................... 7, 8 Testing ...........................................9 Final Installation ..................................... 10, 11 Removable Control Relay Installation .................................11 Basic System Functions ....................................12 System Power, Menu, and Event Displays ..............................12 Hand-Off-Auto and System Override ................................13... -
Page 3: Introduction
MINIMUM PEAK DOSES - Set amount of peak dose cycles to run during peak system operation in timed dosing. 8. BUZZER DELAY - Delays time the alarm buzzer will annunciate after a high level alarm event is activated in timed dosing. Alderon Industries™ - Leading Edge Control Products | 3... -
Page 4: Product Included
The filter switch is used to activate an alarm when a septic tank effluent filter needs to be serviced and is universal to any brand of effluent filter that has a one-inch through hole. 4 | Alderon Industries™ - Leading Edge Control Products... -
Page 5: Features
TESTING BUZZER is displayed with an audible buzzer sound. During an alarm condition, it will silence the buzzer and the alarm LEDs will continue to flash during an alarm event, see page 27. Alderon Industries™ - Leading Edge Control Products | 5... -
Page 6: Installation
Take the 3-hole rubber grommet (#4) which has slits next to the holes and insert cables, then insert the rubber grommet into the conduit. 5. Place the PVC coupler over the end of the conduit. 6 | Alderon Industries™ - Leading Edge Control Products... -
Page 7: Wiring
1) Press tab(s) outward. DO NOT open past a 40° angle to avoid risk of breaking the tab(s). 2) Insert wire(s) into slot. TO OPEN TO CLOSE 3) Press tab(s) inward. 4) Make sure wire(s) are secured. WAGO WAGO Alderon Industries™ - Leading Edge Control Products | 7... - Page 8 (2B) from step 2-1. Note: The installation example shown is for a 120VAC system using an in-line pump switch (optional), use the same process Pump Power Cable when connecting 240VAC piggyback power cables. 8 | Alderon Industries™ - Leading Edge Control Products...
-
Page 9: Testing
See page 32 for detailed information. STEP 7: TEST WEEKLY To ensure the product is functioning properly, test once a week. Alderon Industries™ - Leading Edge Control Products | 9... -
Page 10: Final Installation
(2A). Fasten the screws to properly secure the cap (2B). The cap prevents water intrusion and allows airflow to prevent the build up of gases and condensation inside the post. 10 | Alderon Industries™ - Leading Edge Control Products... -
Page 11: Removable Control Relay Installation
2) Place control relay circuit board onto main board (#3). 3) Replace the screw (#2). 4) Reconnect power wiring to circuit board terminals (#1). 5) Reconnect all power sources and test (page 9). Alderon Industries™ - Leading Edge Control Products | 11... -
Page 12: Basic System Functions
MENU button from a blank screen will also access the main menu. To view the list of menu screens and system settings, see pages 28-36 for detailed information. (Fig. 1) (Fig. 2) 12 | Alderon Industries™ - Leading Edge Control Products... -
Page 13: Hand-Off-Auto And System Override
Timed Dosing - The system operates based on the programmed time settings using control and/or pump switches to operate the pump for specified time intervals which controls the on and off time of each pump cycle. (Fig. 3) (Fig. 4) Alderon Industries™ - Leading Edge Control Products | 13... -
Page 14: Pump Run And Total Gallons Pumped
Measure new water level in tank. iv. Calculate results from test. ▪ All Data Stored in Two Formats i. Resettable; Reset all data to zero. ii. Non-Resettable; All lifetime data is stored. 14 | Alderon Industries™ - Leading Edge Control Products... -
Page 15: Pump Alarms
24 hours. See page 32 for detailed information. ▪ All Data Stored in Two Formats i. Resettable; Reset all data to zero. ii. Non-Resettable; All lifetime data is stored. Alderon Industries™ - Leading Edge Control Products | 15... - Page 16 24 hours. See page 32 for detailed information. ▪ All Data Stored in Two Formats i. Resettable; Reset all data to zero. ii. Non-Resettable; All lifetime data is stored. 16 | Alderon Industries™ - Leading Edge Control Products...
-
Page 17: Timed Dose On And Timed Dose Off
See page 33 for detailed information and display screens. ▪ Dose Off Time Setting - Use the menu keypad to change the factory setting of 10 seconds. See page 33 for detailed information. Alderon Industries™ - Leading Edge Control Products | 17... -
Page 18: Peak Dose On, Peak Dose Off, And Minimum Peak Doses
See page 34 for detailed information. ▪ All Data Stored in Two Formats i. Resettable; Reset all data to zero. ii. Non-Resettable; All lifetime data is stored. 18 | Alderon Industries™ - Leading Edge Control Products... - Page 19 1 dose. See page 33 for detailed information. Note: After the pump control float switch is deactivated, the system will resume normal timed dose settings even if the programmed minimum peak dose cycles have not occurred. Alderon Industries™ - Leading Edge Control Products | 19...
-
Page 20: Auxiliary Alarms
24 hours. See page 32 for detailed information. ▪ All Data Stored in Two Formats i. Resettable; Reset all data to zero. ii. Non-Resettable; All lifetime data is stored. 20 | Alderon Industries™ - Leading Edge Control Products... -
Page 21: Pump Failure Alarm
▪ Power Loss Alarm Event Counter - Records each power loss event. ▪ All Data Stored in Two Formats i. Resettable; Reset all data to zero. ii. Non-Resettable; All lifetime data is stored. Alderon Industries™ - Leading Edge Control Products | 21... -
Page 22: System Alarms
24 hours. See page 32 for detailed information. ▪ All Data Stored in Two Formats i. Resettable; Reset all data to zero. ii. Non-Resettable; All lifetime data is stored. 22 | Alderon Industries™ - Leading Edge Control Products... -
Page 23: System Failure Alarm
6) After system maintenance determines system is okay, press MENU while SYSTEM FAILURE is displayed on the screen and CLEAR SYS FAIL? will appear. Press MENU for CHECKING SYS FAIL, and system will return to SYSTEM NORMAL for normal operation. Alderon Industries™ - Leading Edge Control Products | 23... - Page 24 ‹ ‹ ‹ Alternating LEDs › › › ▪ Silence Time Setting - Use the menu keypad to change the factory setting for alarm event silence time, factory set to 24 hours. See page 32 for detailed information. 24 | Alderon Industries™ - Leading Edge Control Products...
-
Page 25: System Override Event
The system will display SYSTEM NORMAL (Figure 8) on the screen and the white LEDs (flashing) will change back to green (solid) if the system is in normal operating conditions. (Fig. 5) (Fig. 6) (Fig. 7) (Fig. 8) Alderon Industries™ - Leading Edge Control Products | 25... -
Page 26: System Functions | Events, Statistics, Settings, And Menu
Note: The statistic format for elapsed time will display in seconds and minutes up to 599 for each, hours will display up to 999, and hour values greater than 999 will display “out of range” (>999). 26 | Alderon Industries™ - Leading Edge Control Products... -
Page 27: Product Label Examples
Any events that are active while system test starts will not be shown, but will be tracked normally. Any newly activated event will deactivate the system test event. Alderon Industries™ - Leading Edge Control Products | 27... -
Page 28: 2.0, 3.0, 4.0, And 5.0 | Menu System - Main Menu
Note: The down arrow key will cycle through all the main menu options until a specific option is selected using the right arrow key as displayed on the screen and described above. Press the test/silence pushbutton to exit the menu system. 28 | Alderon Industries™ - Leading Edge Control Products... -
Page 29: Main Menu - Hand-Off-Auto Pump Mode Selector
Press MENU, PMP FAIL CLEAR? appears ix. Press MENU, CHECKING PMP FAIL appears x. System returns to SYSTEM OVERRIDE once the pump fail event has been cleared Alderon Industries™ - Leading Edge Control Products | 29... -
Page 30: Main Menu - Resettable History
Press the left arrow key to exit from any screen. Press the test/silence pushbutton to exit the menu system. 30 | Alderon Industries™ - Leading Edge Control Products... -
Page 31: Main Menu - Settings (Illustration Only)
From the SETTINGS screen, press right arrow key to access the menu for system options which can be programmed, follow the complete instructions on pages 32-34 for the individual screens displayed below. Alderon Industries™ - Leading Edge Control Products | 31... -
Page 32: Main Menu - Settings
When a setting is changed, SETTINGS Saved will appear on the screen. Press the left arrow key to exit from any screen. Press the test/silence pushbutton to exit the menu system. 32 | Alderon Industries™ - Leading Edge Control Products... - Page 33 When a setting is changed, SETTINGS Saved will appear on the screen. Press the left arrow key to exit from any screen. Press the test/silence pushbutton to exit the menu system. Indicates setting for Timed Dose only (**) Indicates setting for Demand Dose only Alderon Industries™ - Leading Edge Control Products | 33...
- Page 34 When a setting is changed, SETTINGS Saved will appear on the screen. Press the left arrow key to exit from any screen. Press the test/silence pushbutton to exit the menu system. Indicates setting for Timed Dose only 34 | Alderon Industries™ - Leading Edge Control Products...
-
Page 35: Main Menu - Lifetime History
Press the left arrow key to exit from any screen. Press the test/silence pushbutton to exit the menu system. Alderon Industries™ - Leading Edge Control Products | 35... -
Page 36: Main Menu - Model Name And Firmware
6.24 Testing Buzzer (*) Indicates event for Timed Dose only (**) Indicates event for Demand Dose only 6.10 6.11 6.12 6.13 6.14 6.15 6.16 6.17 6.18 6.19 6.20 6.21 6.22 6.23 6.24 36 | Alderon Industries™ - Leading Edge Control Products... -
Page 37: Resettable History - Pump Run Stats
RESETBLE Saved will appear on the screen. Press the left arrow key to exit to the main resettable history events menu. Press the test/silence pushbutton to exit the menu system. Alderon Industries™ - Leading Edge Control Products | 37... -
Page 38: Resettable History - Extended Pump Run Stats
RESETBLE Saved will appear on the screen. Press the left arrow key to exit to the main resettable history events menu. Press the test/silence pushbutton to exit the menu system. 38 | Alderon Industries™ - Leading Edge Control Products... -
Page 39: Resettable History - High Amp Stats
RESETBLE Saved will appear on the screen. Press the left arrow key to exit to the main resettable history events menu. Press the test/silence pushbutton to exit the menu system. Alderon Industries™ - Leading Edge Control Products | 39... -
Page 40: Resettable History - Pump Float Stats
RESETBLE Saved will appear on the screen. Press the left arrow key to exit to the main resettable history events menu. Press the test/silence pushbutton to exit the menu system. 40 | Alderon Industries™ - Leading Edge Control Products... -
Page 41: Resettable History - Dose On Stats
Saved will appear on the screen. There are no statistics for a dose off event. Press the left arrow key to exit to the main resettable history events menu. Press the test/silence pushbutton to exit the menu system. Alderon Industries™ - Leading Edge Control Products | 41... -
Page 42: Resettable History - Peak On Stats
RESETBLE Saved will appear on the screen. There are no statistics for a peak off event. Press the left arrow key to exit to the main resettable history events menu. Press the test/silence pushbutton to exit the menu system. 42 | Alderon Industries™ - Leading Edge Control Products... -
Page 43: Resettable History - High Level Alarm Stats
RESETBLE Saved will appear on the screen. Press the left arrow key to exit to the main resettable history events menu. Press the test/silence pushbutton to exit the menu system. Alderon Industries™ - Leading Edge Control Products | 43... -
Page 44: Resettable History - Filter Alarm Stats
RESETBLE Saved will appear on the screen. Press the left arrow key to exit to the main resettable history events menu. Press the test/silence pushbutton to exit the menu system. 44 | Alderon Industries™ - Leading Edge Control Products... -
Page 45: Resettable History - Pump Fail Stats
RESETBLE Saved will appear on the screen. Press the left arrow key to exit to the main resettable history events menu. Press the test/silence pushbutton to exit the menu system. Alderon Industries™ - Leading Edge Control Products | 45... -
Page 46: Resettable History - Relay Fail Stats
RESETBLE Saved will appear on the screen. Press the left arrow key to exit to the main resettable history events menu. Press the test/silence pushbutton to exit the menu system. 46 | Alderon Industries™ - Leading Edge Control Products... -
Page 47: Resettable History - System Fail Stats
RESETBLE Saved will appear on the screen. Press the left arrow key to exit to the main resettable history events menu. Press the test/silence pushbutton to exit the menu system. Alderon Industries™ - Leading Edge Control Products | 47... -
Page 48: Lifetime History - Pump Run Stats
Press the left arrow key to exit to the main lifetime history events menu. Press the test/silence pushbutton to exit the menu system. 48 | Alderon Industries™ - Leading Edge Control Products... -
Page 49: Lifetime History - Extended Pump Run Stats
Press the left arrow key to exit to the main lifetime history events menu. Press the test/silence pushbutton to exit the menu system. Alderon Industries™ - Leading Edge Control Products | 49... -
Page 50: Lifetime History - High Amp Stats
Note: The down arrow key will cycle through all the high amp stats. Press the left arrow key to exit to the main lifetime history events menu. Press the test/silence pushbutton to exit the menu system. 50 | Alderon Industries™ - Leading Edge Control Products... -
Page 51: Lifetime History - Pump Float Stats
There are no statistics for a dose off event. Press the left arrow key to exit to the main lifetime history events menu. Press the test/silence pushbutton to exit the menu system. Alderon Industries™ - Leading Edge Control Products | 51... -
Page 52: Lifetime History - Peak On Stats
There are no statistics for a peak off event. Press the left arrow key to exit to the main lifetime history events menu. Press the test/silence pushbutton to exit the menu system. 52 | Alderon Industries™ - Leading Edge Control Products... -
Page 53: Lifetime History - High Level Alarm Stats
Note: The down arrow key will cycle through all the high level alarm stats. Press the left arrow key to exit to the main lifetime history events menu. Press the test/silence pushbutton to exit the menu system. Alderon Industries™ - Leading Edge Control Products | 53... -
Page 54: Lifetime History - Filter Alarm Stats
Note: The down arrow key will cycle through all the filter alarm stats. Press the left arrow key to exit to the main lifetime history events menu. Press the test/silence pushbutton to exit the menu system. 54 | Alderon Industries™ - Leading Edge Control Products... -
Page 55: Lifetime History - Pump Fail Stats
Note: The down arrow key will cycle through all the pump fail stats. Press the left arrow key to exit to the main lifetime history events menu. Press the test/silence pushbutton to exit the menu system. Alderon Industries™ - Leading Edge Control Products | 55... -
Page 56: Lifetime History - Relay Fail Stats
Note: The down arrow key will cycle through all the relay fail stats. Press the left arrow key to exit to the main lifetime history events menu. Press the test/silence pushbutton to exit the menu system. 56 | Alderon Industries™ - Leading Edge Control Products... -
Page 57: Lifetime History - System Fail Stats
Power Loss Event Counter Note: Press the left arrow key to exit to the main lifetime history events menu. Press the test/silence pushbutton to exit the menu system. Alderon Industries™ - Leading Edge Control Products | 57... -
Page 58: Menu System Flow (Text Only)
BUZZER DELAY* (→); right arrow to the current setting (factory set to 20 seconds) 4.0 | LIFETIME HISTORY (information on page 59) Indicates statistic or setting for Timed Dose only (**) Indicates statistic or setting for Demand Dose only 58 | Alderon Industries™ - Leading Edge Control Products... -
Page 59: General Operation
Pump will run when water is present to activate the pump control float ii. Dose volume varies if water enters the tank while the pump is running iii. Dose volume depends on the tether length of the pump control float Alderon Industries™ - Leading Edge Control Products | 59... -
Page 60: Septic Tank Monitoring | Control And Filter Switch Operated (Demand Dose)
Power Post™ Control Panel House to Septic Alarm Filter Septic to Drain Field Float Switch Pump Control Switch 60 | Alderon Industries™ - Leading Edge Control Products... -
Page 61: Septic Tank Monitoring | Pump, Control, And Filter Switch Operated (Demand Dose)
Power Post™ Control Panel House to Septic Alarm Filter Septic to Drain Field Float Switch In-Line Pump Switch Alderon Industries™ - Leading Edge Control Products | 61... -
Page 62: Septic Tank Monitoring | Control And Filter Switch Operated (Timed Dose)
Power Post™ Control Panel House to Septic Alarm Filter Septic to Drain Field Float Switch Pump Control Switch 62 | Alderon Industries™ - Leading Edge Control Products... -
Page 63: Troubleshooting
The pump control float switch is old, the Replace the pump control float switch contacts could be stuck open Alderon Industries™ - Leading Edge Control Products | 63... - Page 64 OLED screen, board (UI Error event) connection, consult factory if the error and alarm buzzer is not annunciating remains after checking ribbon 64 | Alderon Industries™ - Leading Edge Control Products...
-
Page 65: Specifications
Caution: changes / modifications not approved by Alderon Industries could void the user’s authority to operate the equipment. -
Page 66: Model Number Nomenclature
= 2.5" Riser Connection Kit with Access Panel Example Shown: Power Post™ Control Panel, 120VAC, 15' Alarm Float, 15' Filter Switch, 15' Wide Angle Control Float, 15A 15' Wide Angle Pump Switch, 2.5" Riser Connection Kit 66 | Alderon Industries™ - Leading Edge Control Products... -
Page 67: Warranty Information
Three-Year Limited Warranty - Standard Products LIMITED WARRANTY: Subject to the conditions of this Three-Year Limited Warranty, Alderon Industries, LLC (“Alderon”) warrants to the original user or consumer of an Alderon product (the “Product”) that, for a period of three (3) years from the date of manufacture, the Product will be free from defects in materials and workmanship under normal use and service, and provided the Product is installed, operated and maintained in accordance with instructions supplied by Alderon. -
Page 68: Company Information
UG00292_Rev08_PPCP_Power Post Control Panel | November 14, 2022 10:29 AM Company Location: 151 16th Street South, Hawley, MN 56549 Mailing Address: PO Box 827, Hawley, MN 56549 Main Office Phone: 218.483.3034 Website: alderonind.com General Inquiry Email: info@alderonind.com Submit New Orders: orders@alderonind.com...
Need help?
Do you have a question about the Power Post PPCP Series and is the answer not in the manual?
Questions and answers
pump run is 0000001641. what does that mean.the 3 green LED lights are not on