Dürkopp Adler Beisler 1280-7 Service Instructions Manual
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Dürkopp Adler Beisler 1280-7 Service Instructions Manual

Dürkopp Adler Beisler 1280-7 Service Instructions Manual

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Service Instructions

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Summary of Contents for Dürkopp Adler Beisler 1280-7

  • Page 1 1280-7/1281-7 Service Instructions...
  • Page 2 IMPORTANT READ CAREFULLY BEFORE USE KEEP FOR FUTURE REFERENCE All rights reserved. Property of Dürkopp Adler GmbH and protected by copyright. Any reuse of these contents, including extracts, is prohibited without the prior written approval of Dürkopp Adler GmbH. Copyright © Dürkopp Adler GmbH 2024...

  • Page 3: Table Of Contents

    Table of Contents About these instructions............5 For whom are these instructions intended? ......5 Representation conventions – symbols and characters ..5 Other documents ..............7 Liability ..................7 Safety ..................9 Basic safety instructions ............9 Signal words and symbols used in warnings ......10 Adjusting the needle bar height .........
  • Page 4 Table of Contents Adjusting the light barrier ........... 53 10.1 Aligning the light barrier ............53 10.2 Adjusting the light barrier intensity ......... 55 Transport station ..............56 11.1 Changing the toothed belt of the stepper motor..... 56 11.2 Changing the toothed belt of the puller ........57 11.3 Changing the toothed belt of the roll-out device ....
  • Page 5 Table of Contents 13.14.10 Programming the differential bottom feed controlled by the stepper motor..............132 13.14.11 Programming the pneumatic differential top feed ....135 13.14.12 Programming the differential top feed controlled by the stepper motor..............137 13.14.13 Setting options for stop in seam........... 140 13.15 Sequence programming............
  • Page 6 Table of Contents Service Instructions 1280-7/1281-7 - 00.0 - 11/2024...

  • Page 7: About These Instructions

    About these instructions About these instructions These instructions have been prepared with utmost care. They contain information and notes intended to ensure long-term and reliable operation. Should you notice any discrepancies or if you have improvement requests, then we would be glad to receive your feedback through Customer Service (...
  • Page 8 About these instructions Steps to be performed when operating the machine (sewing and equipping) Steps to be performed for service, maintenance, and installation Steps to be performed via the software control panel The individual steps are numbered: First step Second step The steps must always be followed in the specified order.

  • Page 9: Other Documents

    About these instructions Other documents The machine includes components from other manufacturers. Each man- ufacturer has performed a hazard assessment for these purchased parts and confirmed their design compliance with applicable European and na- tional regulations. The proper use of the built-in components is described in the corresponding manufacturer's instructions.
  • Page 10 About these instructions Service Instructions 1280-7/1281-7 - 00.0 - 11/2024...

  • Page 11: Safety

    Safety Safety This chapter contains basic information for your safety. Read the instruc- tions carefully before setting up or operating the machine. Be sure to follow the information in the safety instructions. Failure to do so can result in serious injury and property damage. Basic safety instructions The machine may only be used as described in these instructions.

  • Page 12: Signal Words And Symbols Used In Warnings

    Safety Check the machine during operating for any externally visible damage. Operation Stop working if you notice any changes to the machine. Report any chang- es to your supervisor. Do not use a damaged machine any further. Safety equipment should not be disassembled or deactivated. If it is Safety equipment essential to disassemble or deactivate safety equipment for a repair...
  • Page 13 Safety Icon Type of danger Puncture Crushing Environmental damage Examples of the layout of warnings in the text: Examples DANGER Type and source of danger! Consequences of non-compliance. Measures for avoiding the danger.  This is what a warning looks like for a hazard that will result in serious injury or even death if ignored.
  • Page 14 Safety CAUTION Type and source of danger! Consequences of non-compliance. Measures for avoiding the danger.  This is what a warning looks like for a hazard that could result in environmental damage if ignored. NOTICE Type and source of danger! Consequences of non-compliance.

  • Page 15: Adjusting The Needle Bar Height

    Adjusting the needle bar height Adjusting the needle bar height WARNING Risk of injury from sharp parts! Puncture possible. Switch off the machine before you adjust the hook. WARNING Risk of injury from moving parts! Crushing possible. Switch off the machine before you adjust the hook. Proper setting The distance between needle tip (4) and throat plate (5) is 9.7 - 9.9 mm at the top dead center of the needle bar.
  • Page 16 Adjusting the needle bar height 2. Remove cover (2). 3. Rotate the needle bar to the top dead center. 4. Swing out the sewing foot. Fig. 2: Adjusting the needle bar height (2) ③ (3) - Screw 5. Loosen the screw (3) until the needle bar can be moved ever so slightly. Fig.

  • Page 17: Hook

    Hook Hook WARNING Risk of injury from sharp parts! Puncture possible. Switch off the machine before you adjust the hook. WARNING Risk of injury from moving parts! Crushing possible. Switch off the machine before you adjust the hook. NOTICE Property damage may occur! There is a risk of machine damage, needle breakage or damage to the thread if the distance between needle and hook tip is incorrect.

  • Page 18: Proper Setting

    Hook Fig. 4: Adjusting the distance between the left hook and the needle (1) ⑦ ⑥ 2.3 mm - 2.5 mm ① ② ③ ④ ⑤ (1) - Hook (5) - Screw (2) - Screw (6) - Center of the needle (3) - Stop (7) - Hook tip (4) - Hook carrier...
  • Page 19 Hook Fig. 5: Adjusting the distance between the left hook and the needle (2) ⑥ ⑦ ⑥ 0 × 0.05 mm ① (1) - Hook (7) - Hook tip (6) - Center of the needle 10. Turn the handwheel such that the hook tip (7) is precisely in the center of the needle (6).

  • Page 20: Adjusting The Distance Between The Right Hook And The Needle

    Hook Adjusting the distance between the right hook and the needle Proper setting When the right hook (4) is at the top turning point, the distance between the hook tip (11) and the center of the needle is 4.3 mm - 4.5 mm. Fig.
  • Page 21 Hook Fig. 7: Adjusting the distance between the right hook and the needle (2) ⑪ ⑩ ⑫ ④ ⑤ ⑥ 4.3 mm - 4.5 mm ⑨ ⑦ ⑧ (4) - Hook (9) - Hook shaft (5) - Bar (10) - Hook holder (6) - Bearing (11) - Hook tip (7) - Lever...
  • Page 22 Hook Proper setting When the right hook crosses the left hook, distance A is 0.5 mm and distance B is 0.2 mm. Fig. 8: Adjusting the distance between the right hook and the needle (3) 0.5 mm 0.2 mm 9. Turn the handwheel in the direction of rotation until the right hook crosses the left hook.

  • Page 23: Needle Guard

    Hook Needle guard 4.3.1 Adjusting the rear needle guard Proper setting When the tip of the left hook (1) is in the center of the needle, the needle guard (3) abuts on the needle (4). The distance between hook tip (1) and needle (4) is 0 - 0.05 mm.
  • Page 24 Hook Stationary needle guard Fig. 10: Adjusting the rear needle guard, stationary needle guard ④ 0 × 0.5 mm ① ④ ③ ③ ② (1) - Hook tip (3) - Needle guard (2) - Screws (4) - Needle To adjust the stationary version of the needle guard: 1.

  • Page 25: Adjusting The Front Needle Guard

    Hook 4.3.2 Adjusting the front needle guard Fig. 11: Adjusting the front needle guard ② ① ① 0.03 mm - 0.05 mm ② ③ (1) - Needle (3) - Screw (2) - Needle guard Proper setting The distance between needle guard and needle is 0.03 - 0.05 mm at the bottom dead center of the needle.

  • Page 26: Feed Dog

    Feed dog Feed dog WARNING Risk of injury from moving parts! Crushing possible. Switch off the machine before you adjust the feed dogs. Adjusting the position of the feed dogs Fig. 12: Adjusting the position of the feed dogs ① ②...

  • Page 27: Adjusting The Height Of The Feed Dogs

    Feed dog To adjust the position of the feed dogs: 1. Loosen the screw (1). 2. Turn the screw (2). • Screw in position : Feed dogs are horizontal • Screw in position : Feed dogs are tilted to the rear •...

  • Page 28: Synchronous Run Of Differential Feed Dog And Main Feed Dog

    Feed dog 3. Place the throat plate. 4. Adjust the height of auxiliary feed dog (1), main feed dog (3), and differential feed dog (6). 5. Remove the throat plate. 6. Tighten screws (2), (4) and (5). 7. Assemble the throat plate. Synchronous run of differential feed dog and main feed Fig.
  • Page 29 Feed dog 6. Measure the distance again.  The difference of the front to the rear distance at the rear turning point must not exceed 0.00 mm to +0.02. Difference Effect Setting > +0.02 mm The feed is stretching • Open the clamping screw (1). the material.

  • Page 30: Presser Foot

    Presser foot Presser foot WARNING Risk of injury from sharp and moving parts! Puncture or crushing possible. Switch off the main switch before adjusting the presser foot. Adjusting the presser foot stroke for machine head EX5204 Fig. 15: Adjusting the presser foot stroke for machine head EX5204 (1) ②...
  • Page 31 Presser foot Proper setting With the piston rod extended (3), the lever (4) abuts on the screw (5). The clearance between presser foot sole (8) and throat plate is 4.0 mm. To adjust the presser foot stroke: 1. Loosen the nut (6). 2.

  • Page 32: Adjusting The Presser Foot

    Presser foot Adjusting the presser foot Fig. 17: Adjusting the presser foot ① ② 0.1 mm - 0.2 mm ③ (1) - Screw (3) - Screw (2) - Screw Proper setting When the feed dogs are at the lowest position, the presser foot sole is up by 0.1 - 0.2 mm at the front.

  • Page 33: Sewing Foot Inclination

    Presser foot Sewing foot inclination 6.3.1 Sewing foot inclination crosswise to sewing direction Fig. 18: Sewing foot inclination crosswise to sewing direction (1) ① ② ③ (1) - Sewing foot (3) - Feeler gage sheet (2) - Feeler gage sheet Proper setting It should be possible to pull a slightly clamped feeler gage sheet (2) out from under the right part of the sewing foot (1).

  • Page 34: Sewing Foot Inclination In Sewing Direction

    Presser foot 6.3.2 Sewing foot inclination in sewing direction Fig. 20: Sewing foot inclination in sewing direction ① ③ 5 × 6 mm ② (1) - Screw (3) - Feeler gage sheet (2) - Screw Proper setting The screw (1) should lift the sewing foot at the front far enough for the feeler gage sheet (3) to be slid until it is 5 to 6 mm in front of the needle.

  • Page 35: Adjusting The Top Feed

    Adjusting the top feed Adjusting the top feed WARNING Risk of injury from sharp and moving parts! Puncture or crushing possible. Switch off the main switch before you check and adjust the top feed. The top feed is independent from the bottom feed and does not automat- ically change with a change of the stitch length.
  • Page 36 Adjusting the top feed Fig. 22: Top feed dog zero point (2) ⑤ ④ ③ ① - Top feed dog (4) - Screw (3) - Block (5) - Stitch regulator When the needle, coming from the top, is positioned 5 mm in front of the upper side of the throat plate, the top feed dog (1) should not move when the stitch regulator (5) is shifted.

  • Page 37: Top Feed Dog Position

    Adjusting the top feed Top feed dog position Fig. 23: Top feed dog position (1) ① ② 1 mm (1) - Top feed dog (2) - Throat plate cutout Proper setting When at the rear turning point, the top feed dog (1) must not hit against the throat plate cutout (2) of the sewing foot - even at the longest stitch length.

  • Page 38: Top Feed Dog Stitch Regulator

    Adjusting the top feed Top feed dog stitch regulator Fig. 25: Top feed dog stitch regulator ① ③ ② (1) - Stitch regulator (3) - Corner of the linkage fork (2) - Top edge of the housing Proper setting 4. When the stitch regulator (1) is positioned at notch 12 after the sewing foot is released and swung out, the top edge of the housing (2) must be level with the corner of the linkage fork (3).
  • Page 39 Adjusting the top feed Proper setting The top feed dog stroke depends on the sewing material thickness. To reduce operating noise, it helps to set the stroke as low as possible. The lever (1) should be fixed at the outer position of the linkage (2). To adjust the stroke of the top feed dog: 1.

  • Page 40: Spring Tension Of The U-Spring

    Adjusting the top feed Spring tension of the U-spring The spring tension can be customized or set to a fixed value. Fig. 27: Spring tension of the U-spring ③ ① ② 4 mm (1) - Counternut (3) - Screw (2) - Compression spring To set the spring tension of the U-spring to a fixed value: 1.

  • Page 41: Top Feed Dog Height

    Adjusting the top feed Top feed dog height Fig. 28: Top feed dog height (1) ② ① ⑤ ② ① ③ ④ (1) - Screw (4) - Top feed dog (2) - Feed dog carrier (5) - Feeler gage sheet (3) - Slotted hole Proper setting Initial position:...

  • Page 42: Lifter Lever

    Adjusting the top feed To adjust the height of the top feed dog: 1. Clamp the feeler gage sheet (5) (0.025 mm) under the top feed dog (4). 2. Turn the handwheel until the needle is positioned behind the back of the hook (see 2-thread (6) and 3-thread (7)).

  • Page 43: Stopper Setting

    Adjusting the top feed To adjust the lifter lever: 1. Loosen the screw (5). 2. Adjust the lifter lever (4). 3. Tighten the screw (5). 4. Assemble the cover (1) and tighten it using the screw (2). Stopper setting Fig. 31: Stopper setting ①...

  • Page 44: Synchronous Run - Top Feed - Adjustment Of The Reference Position Of The Feed Dog

    Adjusting the top feed Synchronous run - Top feed - Adjustment of the reference position of the feed dog Fig. 32: Synchronous run - Top feed - Adjustment of the reference position of the feed dog ① ② (1) - Reference disk (2) - Clamping nut Proper setting The zero position of the top feed dog stepper motor is determined by the...

  • Page 45: Contour Guide

    Adjusting the top feed 7.10 Contour guide WARNING Risk of injury from sharp and moving parts! Puncture or crushing possible. Proceed with utmost caution when adjusting the settings and performing the function test. 7.10.1 Adjusting the contour guide Fig. 33: Adjusting the contour guide (1) ①...
  • Page 46 Adjusting the top feed is blown directly towards the edge guide (7) by the table air nozzle (4) and the blow-on air nozzle (3). This provides for perfect control over the seam guidance and a consistent seam width. Proper setting The contour guide (8) is supposed to advance such during the sewing process that the contour of the sewing piece is guided reliably to the sew- ing foot (1) by the edge guide (7) when the sewing piece is stitched down.

  • Page 47: Operating The Contour Guide

    Adjusting the top feed Adjusting the travel path in sewing direction To adjust the travel path in sewing direction (13): 1. Loosen the screw (12) in the stop (11). 2. Adjust the contour guide (8) in the area of the linear guide (10). ...
  • Page 48 Adjusting the top feed 2. Perform a long press on the button Contour guide (1).  The window for the setting parameters (4) opens. 3. You can change the setting parameters (4) to your requirements.  The new values are adopted automatically. 4.

  • Page 49: Top Blade And Bottom Blade

    Top blade and bottom blade Top blade and bottom blade WARNING Risk of injury from sharp parts! Cutting injuries may be sustained. Switch off the machine before you change and adjust top blade and bottom blade. Changing and adjusting the top blade Fig.
  • Page 50 Top blade and bottom blade Proper setting In the lowest position of the top blade (3), the front cutting edge is positioned 0.5 - 1.0 mm below the upper edge of the throat plate. To change and adjust the top blade: 1.

  • Page 51: Changing And Adjusting The Bottom Blade

    Top blade and bottom blade Changing and adjusting the bottom blade Fig. 37: Changing and adjusting the bottom blade ① ② ③ ④ (1) - Screw (3) - Guide (2) - Knife holder (4) - Screw Proper setting The cutting edge of the bottom blade is flush with the upper edge of the throat plate.
  • Page 52 Top blade and bottom blade 11. Loosen the screw (1). 12. Let the knife holder (2) spring against the top blade. 13. Tighten the screw (1). Service Instructions 1280-7/1281-7 - 00.0 - 11/2024...

  • Page 53: Adjusting The Needle Thread Regulator Of The Overlock Hooks

    Adjusting the needle thread regulator of the overlock hooks Adjusting the needle thread regulator of the overlock hooks Fig. 38: Adjusting the needle thread regulator of the overlock hooks ① ⑪ ⑩ ⑨ 3 mm 48 mm 32 mm 37 mm ②...
  • Page 54 Adjusting the needle thread regulator of the overlock hooks 7. Tighten screws (5) and (7). 8. Loosen the screw (9). 9. Push the thread guide (8) into the position shown above. 10. Tighten the screw (9). 11. Loosen the screw (11). 12.

  • Page 55: Adjusting The Light Barrier

    Adjusting the light barrier 10 Adjusting the light barrier Important Adjustments to the light barrier are made with the sewing unit switched on. WARNING Risk of injury from sharp and moving parts! Puncture or crushing possible. Proceed with utmost caution when adjusting the settings and performing the function test.
  • Page 56 Adjusting the light barrier • Automatic sewing start later: move the light barrier (7) in the slotted hole (8) with the sewing direction. • Automatic sewing start earlier: move light barrier (7) in the slotted hole (8) against the sewing direction. To align the light barrier: 1.

  • Page 57: Adjusting The Light Barrier Intensity

    Adjusting the light barrier 10.2 Adjusting the light barrier intensity Fig. 40: Adjusting the light barrier intensity ① ② ③ (1) - Potentiometer (3) - LED (2) - LED Proper setting The LED (3) on the potentiometer (1) lights up orange permanently. To adjust the intensity of the light barrier: 1.

  • Page 58: Transport Station

    Transport station 11 Transport station WARNING Risk of injury from sharp and moving parts! Crushing possible. Switch off the main switch before you adjust the puller and the roll-out device of the transport station. 11.1 Changing the toothed belt of the stepper motor Fig.

  • Page 59: Changing The Toothed Belt Of The Puller

    Transport station 3. Loosen the screws (3).  Remove cover (2). 4. Loosen the screw (8).  Swing the cylinder (4) away towards the back. 5. Slightly loosen the screw (1).  Release the toothed belt (6). 6. Take the toothed belt (6) off the drive roller (7) and remove it via the transport roller (5) of the puller.

  • Page 60: Changing The Toothed Belt Of The Roll-Out Device

    Transport station 6. Remove the toothed belt (2). 7. Place a new toothed belt (2). 8. To tighten the belt, pull the block (3) down and tighten the screw (1).  If the tension is correct, it must be possible to depress the toothed belt (2) in the middle approx.
  • Page 61 Transport station 7. Tighten the screw (6).  Tension the toothed belt (5).  If the tension is correct, it must be possible to depress the toothed belt (5) in the middle approx. 10 mm with distinct counter pressure. 8. Swing the cylinder (2) to the front and tighten it at the roll-out device using the screw (3).

  • Page 62: Adjusting The Reference Of The Direct-Drive Sewing Motor

    Adjusting the reference of the Direct-Drive sewing motor 12 Adjusting the reference of the Direct-Drive sewing motor WARNING Risk of injury from moving parts! Crushing possible. Switch off the machine before adjusting the reference of the Direct-Drive sewing motor. Fig. 44: Adjusting the reference of the Direct-Drive sewing motor (1) 7 mm bottom dead center...
  • Page 63 Adjusting the reference of the Direct-Drive sewing motor Fig. 45: Adjusting the reference of the Direct-Drive sewing motor (2) ③ ② ① (1) - Toothed belt (3) - Marking (2) - Feather key To adjust the reference of the Direct-Drive sewing motor: 1.
  • Page 64 Adjusting the reference of the Direct-Drive sewing motor Service Instructions 1280-7/1281-7 - 00.0 - 11/2024...

  • Page 65: Programming Commander Pro

    Programming Commander Pro 13 Programming Commander Pro 13.1 Commander Pro control panel Fig. 46: Commander Pro control panel All settings in the software for the machine are performed using the Commander Pro control panel. 13.1.1 Starting up the screen To start up the screen: 1.

  • Page 66: Navigating The Commander Pro Control Panel

    Programming Commander Pro The meaning of the 4 colors is specified below: • green = normal status • blue = information notice • yellow = warning • red = error message 13.3 Navigating the Commander Pro control panel You navigate the control panel by tapping the screen with your fingers. There is no need for an input device.
  • Page 67 Programming Commander Pro 1. Status bar (1) ( p. 66) 2. Sequence bar (2) 3. Sewing graphics (3) 4. You can customize the quick access panel (4) per sequence and swipe across its 3 pages from the right to the left. Fig.

  • Page 68: Symbols And Tiles

    Programming Commander Pro 13.3.1 Symbols and tiles Explanation of recurring symbols and tiles: Icon Meaning S/P toggle S = sequence mode P = program mode The blue letter indicates the active mode. Press the symbol to toggle between the two modes. The white pointer indicates the active mode.
  • Page 69 Programming Commander Pro Icon Meaning Press on the area for which you need help - this brings up a window containing a Help text. Press X; the window closes. The help function highlighted in light blue remains active and allows the user to request help in other areas. Not until the area is pressed again will the light blue help function become inactive.
  • Page 70 Programming Commander Pro Icon Meaning Quick access panel To change the program parameters for the selected program on the main screen ( p. 149). Machine function active = sewing head on dark tile The screen is active and can be used immediately using the touch display. All machine functions are available.

  • Page 71: Locking And Activating The Machine Functions

    Programming Commander Pro 13.4 Locking and activating the machine functions Fig. 50: Locking the machine functions ① ② ③ (1) - Sewing head (3) - Sewing head (2) - User interface To lock the machine functions: 1. Tap the sewing head (1) highlighted in black. ...

  • Page 72: Calling Up Threading Mode

    Programming Commander Pro 13.5 Calling up threading mode Fig. 51: Calling up threading mode ① ⑦ ② ③ ④ ⑥ ⑤ (1) - Tile Threading mode (4) - Stitch type 516 (2) - Stitch type 401 switched to active (5) - Threading diagram (3) - Stitch type 515 (6) - Quick access panel (7) - Close...

  • Page 73: Threading Diagram

    Programming Commander Pro 13.5.1 Threading diagram Depending on the sewing equipment, the machine can be threaded as a 2-, 4- or 5-thread variant. 2-thread variant: Stitch type 401, 2-thread chain stitch seam Fig. 52: Stitch type 401 4-thread variant: Stitch type 515, 4-thread safety seam Fig.

  • Page 74: Entering Numerical Values

    Programming Commander Pro 5-thread variant: Stitch type 516, 5-thread safety seam Fig. 54: Stitch type 516 13.6 Entering numerical values Information If a numerical value is entered that is not within the specified value range, the software will automatically adopt the limit value which is closest to your entry from the value range.

  • Page 75: Changing Program Or Sequence Names

    Programming Commander Pro To access the integrated on-screen keyboard: 1. Tap once on the numerical value (1) you wish to change.  The integrated on-screen keyboard (2) is displayed, and the numerical value you wish to change is marked by a blue frame. 2.

  • Page 76: Navigation Menu

    Programming Commander Pro 13.8 Navigation menu You can open the navigation menu with a press of the symbol Fig. 56: Navigation menu To programming mode: Sequence Programming ( p. 142) To programming mode: Program Parameters ( p. 107) To settings ( p. 74) Open tutorials (...

  • Page 77: User Configuration

    Programming Commander Pro 13.9.1 User Configuration The 1.4 User Configuration allows the currently logged-in user to customize the software user interface to their specific needs. To access the User Configuration: 1. Press the symbol to bring up the navigation pane ...

  • Page 78: Setting The Language

    Programming Commander Pro 13.9.2 Setting the language Here, you can set the language of the software. Fig. 60: Setting the language (1) ① ② ③ (1) - Submenu (2) - List (3) - Language To set the language:  You are in the User Configuration ( p.

  • Page 79: Adjusting The Brightness

    Programming Commander Pro To switch the language on the integrated keyboard: 1. Press on the symbol (4) of the language selection.  You will be shown a language selection. 2. Select the desired language.  The language changes automatically. 13.9.3 Adjusting the brightness Here, you can adjust the brightness of the control panel.

  • Page 80: Information

    Programming Commander Pro 13.9.5 Information The 1.5 Information display allows the currently logged-in user to read information about the software, the control, the control panel and the machine. To access the information: 1. Press the symbol to bring up the navigation pane. ...
  • Page 81 Programming Commander Pro 4. Next page (4)  All information related to the symbol is displayed. The symbols are listed and explained (3) in the table below. Icon Menu item and explanation 1.5.2 Copyright Dürkopp Adler GmbH 1.5.3 Software Version Display of the software version for the touch panel and the machine control.

  • Page 82: Machine Configuration

    Programming Commander Pro 13.9.6 Machine Configuration The 1.1 Machine Configuration allows the user to change the con- figuration of the machine. They can define the additional equipment assem- bled to the machine and adjust it by turning it ON/OFF. The additional equipment enabled here affects the global parameters and the program parameters that can be selected and modified.
  • Page 83 Programming Commander Pro Selection Setting 1 Setting 2 Stacker type Select to display the list of stacker types. Clamping stacker 1.1.2 Stacker For stacking trouser parts or other sewing material. Value range: Flip stacker ON/OFF Split stacker 1.1.4 Thread monitor A classic chain thread monitor, the thread monitor is designed to monitor the thread during the sewing process.
  • Page 84 Programming Commander Pro Selection Setting 1 Setting 2 1.1.8 Puller/Roll-out device Support Units These are comprised of devices that provide support during sewing and stacking such as the puller/roll-out device, the swing out device/downholder or the down- holder alone. Swing out device/ Downholder Downholder 1.1.12...

  • Page 85: Service

    Programming Commander Pro 13.9.7 Service Overview of the structure under 1.2 Service and its adjustments for services Selection Setting 1 Setting 2 1.2.1 Machine test 1.2.1.3 1.2.1.3.1 Enables the follow- Test Puller/ Lower the transport ing test functions: Test roll-out device station Help roller (if avail- Function test of the puller and...
  • Page 86 Programming Commander Pro Selection Setting 1 Setting 2 1.2.1.6 1.2.1.6.1 Test differential step- Reference top differen- per motors tial feed Test for the stepper motors for differential top and bottom feeds. e.g. reference run for step- per motor (M2) NOT successfully performed.
  • Page 87 Programming Commander Pro Selection Setting 1 Setting 2 1.2.1.6.7 Maximum position of differential bottom feed Value range: 10-250 1.2.1.6.8 Maximum position of differential top feed Value range: 10-250 1.2.1.7 1.2.1.7.1 Testing the sewing motor Needle position UP/DOWN 1.2.1.7.2 Speed Enter the speed for the sewing motor test.
  • Page 88 Programming Commander Pro Selection Setting 1 Setting 2 1.2.2.1.1 Grid view 1.2.2.1 Select one / multiple functions in 1.2.2 Test input grid view. Allows the user to test the Multi test All functions are executed incoming signals. once at the same time. E.g.
  • Page 89 Programming Commander Pro Selection Setting 1 Setting 2 Y17 Edge guide Y18 Transport unit Y19 Contour guide Move sideways Y20 Move contour guide forwards and backwards Y21 Mouse station back Y26 Move stacker table sideways Laser marking lamp Value range: ON/OFF Function is selected/deselected directly in the grid.
  • Page 90 Programming Commander Pro Selection Setting 1 Setting 2 ROM test result E.g. reference run for stepper motor (M1) successfully 1.2.2.4 performed. ROM test OK Memory chip analysis. E.g. of the read-only memory. Kindly confirm initialization! 1.2.3 All the global parameters will Initialize be reset to factory default and Initialize the data to...
  • Page 91 Programming Commander Pro Selection Setting 1 Setting 2 Kindly confirm initialization! All machine configurations will be reset to factory default and cannot be recalled. Created configurations will be 1.2.3.5 overwritten. Initialize machine Or: Cancel configuration Confirm: Remove User Tutorials. All User Tutorials will be removed.

  • Page 92: Global Parameters

    Programming Commander Pro 13.9.8 Global parameters The global parameters allow the user to set/adjust parameters that apply to all programs. The following tables provides an overview of the structure of the 1.3 Global Parameters (they are valid for all programs). Selection Setting 1 Setting 2...
  • Page 93 Programming Commander Pro Selection Setting 1 Setting 2 Default: 0 cm Value range: 0-10 cm 1.3.2.2 Seam section with thread tension lift in cm at the seam beginning Enter the seam section (in cm) for the thread tension lift at the seam beginning.
  • Page 94 Programming Commander Pro Selection Setting 1 Setting 2 Default: 1.00 cm Value range: 0.0-10.0 cm 1.3.3.4 Distance until the start of suction for the chain cut at the end of the seam The seam section up to the beginning of the suction for the chain cut at the seam end influences the safe thread chain cutting.
  • Page 95 Programming Commander Pro Selection Setting 1 Setting 2 Default: 0.8 Sec. Value range: 0.10-3.00 Sec. 1.3.4.3 Stacker clamping time The stacker clamping time ensures that the material is safely held and stacked. Default: 0.3 Sec. Value range: 0.10-3.00 Sec. 1.3.4.4 Roll-out device Delay time Input of the delay time for lifting...
  • Page 96 Programming Commander Pro Selection Setting 1 Setting 2 1.3.4.6.2 Mode 2: Switch to other side after X parts Allows for a fixed number of stacked parts for the right and the left side of the stacker. Value range: ON/OFF 1.3.4.6.2.1 Separating the parts after stacking Number of parts after which...
  • Page 97 Programming Commander Pro Selection Setting 1 Setting 2 1.3.5 1.3.5.2 Thread monitor Thread monitor 1.3.5.1 The remaining sensitivity Thread monitor thread monitor is Thread monitor sensitivity is The remaining thread monitor used to detect used to adjust to different yarns / detects a thread breakage and thread breakage colors to detect faulty material.
  • Page 98 Programming Commander Pro Selection Setting 1 Setting 2 1.3.7 Stitch length Input of the mechanically adjusted stitch length to calculate all dependent parameters in the control. Default: 2.7 mm Value range: 1.0 - 3.5 mm Sewing head EXT Default: 6500 rpm Value range: 100-6500 rpm Sewing head EXT-H Default: 5500 rpm...

  • Page 99: Software Update

    Programming Commander Pro Selection Setting 1 Setting 2 1.3.13 Reference dimension When the reference dimension is active, each dimension is Reference referenced to the starting point of a seam. dimension The reference dimension is used to distribute the full- ness within a seam 1.3.14 Needle position at seam end Up For safe feeding and sewing of the material, the "needle position at seam end DOWN"...

  • Page 100: Manual Data Transfer

    Programming Commander Pro 13.9.10 Manual data transfer The following table provides an overview of the structure of the 1.7 Manual Data Transfer. Selection Setting 1 Setting 2 1.Choose export destination, e.g.: USB port Next 1.7.1 1.7.1.1 2.Select/activate single/multiple Export Programs Adjustments of programs.
  • Page 101 Programming Commander Pro Selection Setting 1 Setting 2 (see above Setting 2: Export programs) 1.7.1.6 Customer Multimedia This function exports official media files from the vendor. (see above Setting 2: Export programs) 1.7.1.7 Vendor Multimedia 1.Choose import source e.g.: USB port Next 1.7.2 1.7.2.1...
  • Page 102 Programming Commander Pro Selection Setting 1 Setting 2 (see above Setting 2: Import programs) 1.7.2.4 Machine Configuration Imports settings from Machine Configuration which had been exported before. (see above Setting 2: Import programs) 1.7.2.5 Customer Multimedia This file imports media files. (see above Setting 2: Import programs) 1.7.2.6...

  • Page 103: Searching Settings

    Programming Commander Pro 13.9.11 Searching settings When on the Settings user interface, the user can search for specific settings. To access the Search settings function: 1. Press on the symbol  This calls up the user interface with a search field, the parameter list, and an integrated keyboard.
  • Page 104 Programming Commander Pro 2. Press Tutorial (1).  The Tutorial (2) user interface opens. Fig. 67: Tutorial (2) ④ ② ③ (2) - Tutorials (4) - Video (3) - PDF 3. Select an option in the Tutorials (2): • Control panel videos •...

  • Page 105: Login/Logout

    Programming Commander Pro 13.11 Login/Logout To access Login/Logout: 1. Press the symbol to bring up the navigation pane.  This opens the navigation user interface. Fig. 68: Login/Logout ① ② (1) - Logout (2) - Login user interface 2. Press Logout (1). ...

  • Page 106: Software Operating Modes

    Programming Commander Pro 13.12 Software operating modes The software of the Commander Pro control panel offers various operating modes: 1. Piece counter • The display of the piece counter corresponds to the counting settings and shows how many times a program or a selected number of pro- grams is executed.
  • Page 107 Programming Commander Pro Icon Description Reset to standard/default factory setting Switch from the Sequence selection to Sequence Programming. Switch from Sequence Programming to Quick Access. Delete Back to previous page. Close Active Inactive Service Instructions 1280-7/1281-7 - 00.0 - 11/2024...

  • Page 108: Piece Counter

    Programming Commander Pro 13.13 Piece counter Fig. 69: Piece counter ① ② ③ ④ ⑤ (1) - Piece counter (4) - Count for every __ programs (2) - Counting Mode (5) - Reset counter (3) - Counter To access the counter setting: 1.

  • Page 109: Program Parameters

    Programming Commander Pro 13.14 Program parameters The machine contains 200 programs. Information A program cannot be deleted; it can only be added to or removed from a sequence. Every program is linked to a template. The template contains the factory settings, predefined parameters and the corresponding sewing graphics.

  • Page 110: Current Sequence/Current Program

    Programming Commander Pro • If the user is in the user interface Sequence Programming, press the symbol (14) Fig. 71: User interface Program parameters (2) ⑭ (14) - Icon  The corresponding user interface for the program parameters ( p. 107) opens 13.14.2 Current Sequence/Current Program Fig.

  • Page 111: Program Templates

    Programming Commander Pro Fig. 73: Current Sequence/Current Program (2) ① ② ③ ⑦ ④ ⑤ ⑥ (1) - Program (4) - List (2) - Sequence (5) - Sewing graphics (3) - All programs (6) - List (7) - Active If the tab: All Programs (3) is active, the list (4) shows all 200 available programs (1) including the sewing graphics (5).
  • Page 112 Programming Commander Pro Fig. 74: Program templates ② ① ③ (1) - Straight seams (3) - Side seam closing (2) - Inseam closing Tab for selecting the templates for Side seam closing (3), Inseam closing (2), and Straight seams (1). Copy settings from a template of different program to the active program.
  • Page 113 Programming Commander Pro Overview of templates and variants Template Variant Explanation Side seam Back trouser on top Without fullness Side seam closing Side seam Back trouser at bottom Without fullness Side seam Back trouser on top With fullness Side seam Back trouser at bottom With fullness Inseam...

  • Page 114: Copying Program Parameters

    Programming Commander Pro 13.14.4 Copying program parameters This option allows the user to copy the program parameters of one program to multiple programs. The copy contains parameters and sewing graphics as well as all program-related data. Information The grid view contains a color indication for the programs. This color indication can help with the selection of the programs (see table Color indicators in grid view).
  • Page 115 Programming Commander Pro To copy parameters: 1. Press the program (1) you wish to copy in the active tab (2) All Programs.  The program (1) is activated. 2. Press on the symbol  A user interface opens showing the program overview with all 200 programs in grid view (4).

  • Page 116: Search

    Programming Commander Pro 13.14.5 Search The user can search for specific program numbers or program names. To access the Search function: 1. Select the tab All Programs.  This opens the user interface containing all 200 programs. 2. Press on the symbol ...

  • Page 117: Program Parameter Search

    Programming Commander Pro 2. Press Reset.  The program parameters are reset to the associated template. 3. Press Cancel .  The process is canceled. 13.14.7 Program parameter search To access the function Program parameter search: 1. Press on the symbol ...
  • Page 118 Programming Commander Pro Symbol/parameter Submenu/setting 7.2.1 Sewing head parameters Sewing speed Parameters for adjusting the sewing head, Setting the sewing speed for the selected program. e.g. sewing speed, soft start, chain cutting, Default: 5500 rpm sewing start mode, etc. Value range: 100-5500 rpm 7.2.2 Soft start Setting the sewing speed at the seam beginning as soft start,...
  • Page 119 Programming Commander Pro Symbol/parameter Submenu/setting 7.2.3 Chain cut Parameter for setting the chain cut length at the seam end Value range: ON/OFF Other setting options: 7.2.3.1 Length of chain at seam end Adjust the required chain length at the seam end. This depends on the material.
  • Page 120 Programming Commander Pro Symbol/parameter Submenu/setting 7.2.6 Start Mode Value range: ON/OFF Other setting options: 7.2.6.1 Start mode 1: Automatic sewing start by light barrier Fully automatic sewing start via light barrier recognition Value range: ON/OFF 7.2.6.2 Start mode 2: Manual sewing start by foot pedal Manual sewing start/Manual sewing via pedal, then activate the automatic sewing start after xxxx cm.
  • Page 121 Programming Commander Pro Symbol/parameter Submenu/setting Differential bottom feed The entire seam can be divided in up to 5 seam sections. Parameters can be set Cylinder view independently for each section. Value range: ON/OFF ( p. 130) Stepper motor view It is possible for each seam section 1-5 to turn the differen- tial top feed increment value ON/OFF separately via Fullness + (...
  • Page 122 Programming Commander Pro Symbol/parameter Submenu/setting 7.4.2 Table blowing Seam length until table blowing is switched on. Setting the parameters for the table air nozzles, Seam length in cm until table blowing is switched on for lifting and transporting the material towards Default: 2 cm the stacker during sewing.
  • Page 123 Programming Commander Pro Symbol/parameter Submenu/setting 7.6.5 Mode of contour guide 5 modes can be selected for the contour guide Other setting options: 7.6.5.1 Mode 1 Contour guide is in front of the sewing head in rear position and is inserted by pressing the pedal when sewing starts. 7.6.5.2 Mode 2 Contour guide is in front of the sewing head and is inserted.
  • Page 124 Programming Commander Pro Symbol/parameter Submenu/setting 7.6.7 Length until contour moves in front Length until contour moves in front; for contour guide Mode 1 and 3 Value range: 0-50 cm Downholder/stamp Activate/deactivate the downholder at seam end to hold the sewing material during chain cutting. Value range: ON/OFF 7.8.2 Seam length in cm until...
  • Page 125 Programming Commander Pro Symbol/parameter Submenu/setting 7.10.2 7.10 Stacker delay after chain cut Stacker Delay time of the stacker in seconds after chain cutting, for safe Setting the parameters for the stacking clamping of the material. process Value range: 0.00-3.00 Sec. Value range: ON/OFF Left 7.10.3...
  • Page 126 Programming Commander Pro Symbol/parameter Submenu/setting 7.13.1 7.13 Puller Puller/Roll-out device The puller transports the material laterally along the sewing head Setting the parameters for the puller and the towards the stacker. It ensures that there is no material jam at roll-out device.
  • Page 127 Programming Commander Pro Symbol/parameter Submenu/setting 7.13.2 Roll-out device The roll-out device is used to safely position the sewing material for chain cutting and for subsequently rolling it out into the stacker. This ensures for short pieces that the stacker will be able to clamp the material thanks to the extended roll-out position.
  • Page 128 Programming Commander Pro Symbol/parameter Submenu/setting 7.13.2.6 Reduced speed of roll-out device Reduced speed of roll-out device in rpm during chain cut. Value range: 0-100 % 7.13.2.7 Distance with lowered roll-out device while chain cut Distance in cm with lowered roll-out device while chain cut. Value range: 1.0 - 20.0 cm 7.13.2.4 Speed of roll-out device after chain cut...
  • Page 129 Programming Commander Pro Symbol/parameter Submenu/setting 7.18.2 7.18 Seam length until waste suction starts Seam length in cm until waste suction starts Waste suction Remove cutting waste by suction Default: 1 cm Value range: ON/OFF Value range: 0-200 cm 7.19 Cylinder view Differential top feed The entire seam can be divided in up to 5 seam sections.
  • Page 130 Programming Commander Pro Symbol/parameter Submenu/setting Stepper motor view It is possible for each seam section 1-5 to turn the differen- tial top feed increment value ON/OFF separately via Fullness + ( p. 137). 7.3.21 Fullness + Increment for differential top feed. Additional fullness for the differential top feed, which is added to the fullness entered (differential).
  • Page 131 Programming Commander Pro Symbol/parameter Submenu/setting 7.21 7.21.1 Seam length in cm until the transport Transport station station is to be lowered Attached to the transport station are the puller Default: 0 cm at the front and the roll-out device at the rear. Value range: 0-40 cm Transport station ON = lowering Transport station OFF = lifting...

  • Page 132: Programming The Pneumatic Differential Bottom Feed

    Programming Commander Pro 13.14.9 Programming the pneumatic differential bottom feed Parameters for adjusting the 7.3 Differential bottom feed. Fig. 78: Programming the pneumatic differential bottom feed ④ ② ③ ① ⑤ ⑨ ⑥ ⑦ ⑧ (1) - Seam sections 1-5 (6) - Graphic Fullness Distribution (2) - Seam Length (7) - Reference Dimension...

  • Page 133: Reduced Speed

    Programming Commander Pro 4. Press Ok.  The numerical value is stored, and the display returns to the previous user interface. 5. In seam section 1 (1), set the Fullness (9) to ON/OFF.  If the appearing field is blue, the function is enabled. ...

  • Page 134: Programming The Differential Bottom Feed Controlled By

    Programming Commander Pro 13.14.10Programming the differential bottom feed controlled by the stepper motor Parameters for adjusting the 7.3 Differential bottom feed. Fig. 79: Programming the differential bottom feed controlled by the stepper motor ⑤ ② ④ ③ ① ⑥ ⑪ ⑦...
  • Page 135 Programming Commander Pro • The Fullness + (10) is added to the differential value. • The differential bottom feed increment value (3) is an additional amount of fullness that is added to the Fullness (11). • The differential bottom feed increment value (3) is set in the measuring unit: cm and can only be adjusted within the range of values.
  • Page 136 Programming Commander Pro 11. In seam section 1 (1), press and hold the numerical value for the Reduced Speed (8).  The integrated keyboard opens. 12. Enter the desired Speed (9) in the active field. 13. Press Ok.  The numerical value is stored, and the display returns to the previous user interface.

  • Page 137: Programming The Pneumatic Differential Top Feed

    Programming Commander Pro 13.14.11Programming the pneumatic differential top feed Parameters for adjusting the 7.19 Differential top feed. Fig. 80: Programming the pneumatic differential top feed ④ ② ③ ① ⑤ ⑨ ⑥ ⑦ ⑧ (1) - Seam sections 1-5 (6) - Graphic Fullness Distribution (2) - Seam Length (7) - Reference Dimension (3) - Parameter display...
  • Page 138 Programming Commander Pro 4. Press Ok.  The numerical value is stored, and the display returns to the previous user interface. 5. In seam section 1 (1), set the Fullness (9) to ON/OFF.  If the appearing field is blue, the function is enabled. ...

  • Page 139: Programming The Differential Top Feed Controlled By

    Programming Commander Pro 13.14.12Programming the differential top feed controlled by the stepper motor Parameters for adjusting the 7.19 Differential top feed. Fig. 81: Programming the differential top feed controlled by the stepper motor ⑤ ② ④ ③ ① ⑥ ⑪ ⑦...
  • Page 140 Programming Commander Pro • The Reduced Speed (9) can be switched ON/OFF. • The Reduced Speed (9) is set in the measuring unit: RPM and can only be adjusted within the range of values. To enter the seam length: 1. Set 7.19 Differential top feed to ON (6). ...
  • Page 141 Programming Commander Pro 11. In seam section 1 (1), press and hold the numerical value for the Reduced Speed (8).  The integrated keyboard opens. 12. Enter the desired Speed (9) in the active field. 13. Press Ok.  The numerical value is stored, and the display returns to the previous user interface.

  • Page 142: Setting Options For Stop In Seam

    Programming Commander Pro 13.14.13Setting options for stop in seam 7.12 Stop in seam is used, for example, for attaching labels to the seam. For this purpose, the machine stops at the desired seam point, and the label or similar can be added manually. The automatic sewing process can then be restarted.
  • Page 143 Programming Commander Pro • The Sewing foot position (8) can be set to UP/DOWN at the seam end. • The Needle position (9) can be set to UP/DOWN at the seam end. To enter the seam length: 1. Set Stop in seam to ON (5). ...

  • Page 144: Sequence Programming

    Programming Commander Pro 13.15 Sequence programming The machine includes 40 sequences which the user can customize with programs. Each sequence can be filled with a maximum of 14 programs. Information Sequences allow the user to sew programs in an automatic sequence. Sequence programming allows the user to add programs to or remove programs from a particular sequence.
  • Page 145 Programming Commander Pro Fig. 84: Sequence programming user interface (2) ⑨ ⑩ (9) - Sequence name (10) - Sequence selection To access the function Sequence Programming: • Select the tile (9) Sequence name in the status bar on the main page. 1.

  • Page 146: Programs In The Sequence

    Programming Commander Pro 2. Press Sequence Programming (10).  The user interface Sequence Programming opens. 13.15.2 Programs in the sequence Overview of the programs contained in the active sequence. Fig. 86: Programs in the sequence ③ ② ① (1) - Sequence (3) - Sequence (2) - Programs The sequence (1) is set to active in the sequence list.
  • Page 147 Programming Commander Pro Color indicators in grid view Used in one/multiple sequences User in the current sequence Modified, but not used in any sequence. Not modified and not used. Fig. 87: Adding/removing programs (1) ① (1) - Sequence To add programs to a sequence: 1.

  • Page 148: Select Program

    Programming Commander Pro Fig. 88: Adding/removing programs (2) ⑦ ⑥ ② ⑤ ③ ④ (2) - Icon (5) - List view (3) - Grid view (6) - OK (4) - Program number (7) - Icon 3. The symbol (2) allows the user to switch to list view (5). ...
  • Page 149 Programming Commander Pro To remove a program from a sequence: 1. Select the program (1) you wish to remove in the sequence list.  The program (1) is activated. Fig. 90: Removing a program from the sequence ③ ② ① (1) - Program (2) - Icon (3) - Icon...

  • Page 150: Program Position

    Programming Commander Pro 13.15.5 Program position The order of the programs in a sequence can be moved quickly up/down. Fig. 91: Program position ① ② (1) - Program (2) - Program To move a program: 1. Select the program (1) you wish to move. ...

  • Page 151: Copying Sequences

    Programming Commander Pro 13.15.7 Copying sequences This option lets the user copy the content of a sequence to one or multiple sequences. To copy sequences. 1. Select the sequence list you wish to copy in the sequence list.  The sequence is highlighted in blue. 2.
  • Page 152 Programming Commander Pro To access the configuration of the quick access icons: 1. Call up the user interface Sequence Programming. • Use the status bar on the main page to select the tile Sequence name ( p. 142). • Via the navigation menu ( p. 142). 2.

  • Page 153: Using Manual Data Transfer

    Programming Commander Pro Fig. 93: Configuration of the quick access icons (2) ③ ⑥ ④ ⑤ (3) - Grid of the main screen (5) - Drag and drop (Drag & Drop function) (4) - Bar (of possible tiles) (6) - Tile All active parameters are contained as tiles (6) in the bottom bar (4).

  • Page 154: Exporting Data

    Programming Commander Pro Important Programs cannot be imported or exported by the Default User. This process requires that the user be logged in as a Technician ( p. 103). A USB key is used to transfer and store the machine software. It is recom- mended to use a USB key that is compatible and was purchased from Dürkopp Adler.
  • Page 155 Programming Commander Pro Fig. 95: Exporting data (2) ③ ② (2) - Symbol Manual Data Transfer (3) - Export 4. Press the symbol of the Manual Data Transfer (2).  The user interface for the Manual Data Transfer opens on the right.
  • Page 156 Programming Commander Pro Fig. 97: Exporting data (4) ⑥ ⑦ ⑨ ⑧ (6) - Window Choose export destination (8) - Activate (7) - Cancel (9) - Next 7. Activate the export destination (8). 8. Press Cancel (7).  The display returns to the previous user interface. Fig.

  • Page 157: Importing Data

    Programming Commander Pro 9. Press Next (9).  The export process continues.  In each selected application file (5): • Program (10): select one file/multiple files (16) • Sequence (15): select one file/multiple files (16) • Global Parameters: press Export (17) •...
  • Page 158 Programming Commander Pro Fig. 100: Importing data (1) ① (1) - Settings 3. Press Settings (1).  This opens the Settings user interface. Fig. 101: Importing data (2) ③ ② (2) - Symbol Manual Data Transfer (3) - Import 4. Press the symbol of the Manual Data Transfer (2).
  • Page 159 Programming Commander Pro Fig. 102: Importing data (3) ④ ⑤ (4) - Import list (5) - Application data 6. Select and press an application file (5).  The window Choose import source (6) opens. Fig. 103: Importing data (4) ⑥ ⑦...
  • Page 160 Programming Commander Pro Fig. 104: Importing data (5) ⑩ ⑪ ⑰ ⑫ ⑯ ⑬ ⑭ ⑮ (10) - Application file Program (14) - Next page (11) - Back (15) - Application file Sequence (12) - Select All (16) - File (13) - Activate (17) - Import 9.
  • Page 161 Programming Commander Pro Fig. 105: Importing data (6) ⑱ (18) - Window Confirm  The following information is given to the user: Import of the following files will overwrite existing programs where necessary. Fig. 106: Importing data (7) ⑱ ⑲ (19) - Import If in the application file (5) of the sequences (15), the user will be given the following additional information:...

  • Page 162: Software Update For The Control Panel

    Programming Commander Pro Important When the import is complete, restart the control panel to check if all imported configurations are compatible. 13.18 Software update for the control panel Follow the order for control panel and control when performing the software updates: 1.

  • Page 163: Press Settings

    Programming Commander Pro Fig. 108: Performing a software update (1) ① (1) - Settings 5. Press Settings (1). 6. This opens the Settings user interface. 7. Open the menu Settings (1) and press the option. Software Update  A window listing the files (2) stored on the USB key opens. Fig.

  • Page 164: Software Update For The Control

    Programming Commander Pro 13.19 Software update for the control Follow the order for control panel and control when performing the software updates: 1. Perform the software update for the control panel. 2. Perform the software update for the control. A software update requires a USB key. When a new software version is available, it can be downloaded at www.duerkopp-adler.com and be uploaded from a USB key.

  • Page 165: Performing A Software Update

    Programming Commander Pro Fig. 110: Software update for the control (1) ① (1) - Settings 2. Press Settings (1).  This opens the Settings user interface. 3. Open the menu Settings (1) and press the option. Information  Different symbols are shown in the submenu on the right side (...
  • Page 166 Programming Commander Pro To perform a software update: 1. Plug the USB key (2) holding the new software version into the control (4). 2. Switch on the control (4) using the ON/OFF switch (1).  The control panel comes on automatically. ...

  • Page 167: Maintenance

    Maintenance 14 Maintenance WARNING Risk of injury from sharp parts! Punctures and cutting possible. Prior to any maintenance work, switch off the machine or set the machine to threading mode. WARNING Risk of injury from moving parts! Crushing possible. Prior to any maintenance work, switch off the machine or set the machine to threading mode.

  • Page 168: Cleaning

    Maintenance 14.1 Cleaning WARNING Risk of injury from flying particles! Flying particles can enter the eyes, causing injury. Wear safety goggles. Hold the compressed air gun so that the particles do not fly close to people. Make sure no particles fly into the oil pan. NOTICE Property damage from soiling! Sewing dust and thread residues can impair the operation of...
  • Page 169 Maintenance Fig. 112: Cleaning ① ③ ② (1) - Thread guides (3) - Suction container (2) - Under the fabric sliding plate To clean the machine: 1. Switch off the machine at the main switch. 2. Remove remnants of fabric and thread residues at the sewing head and working plate.

  • Page 170: Lubricating

    Maintenance 14.2 Lubricating CAUTION Risk of injury from contact with oil! Oil can cause a rash if it comes into contact with skin. Avoid skin contact with oil. If oil has come into contact with your skin, wash the affected areas thoroughly. NOTICE Property damage from incorrect oil! Incorrect oil types can result in damage to the machine.

  • Page 171: Checking The Lubrication Of The Machine Head

    Maintenance 14.2.1 Checking the lubrication of the machine head Fig. 113: Checking the lubrication of the machine head ④ ③ ① ② (1) - Inspection glass (3) - Oil level (2) - Minimum level marking (4) - Maximum level marking Proper setting The oil level (3) is between the minimum level marking (2) and the maximum level marking (4).

  • Page 172: Draining The Water Condensation

    Maintenance Fig. 114: Adjusting the operating pressure ① ② (1) - Pressure regulator (2) - Pressure gage To adjust the operating pressure: 1. Pull the pressure regulator (1) up. 2. Turn the pressure regulator until the pressure gage (2) indicates the proper setting: •...

  • Page 173: Cleaning The Filter Element

    Maintenance Fig. 115: Draining the water condensation ① ② ③ (1) - Filter element (3) - Drain screw (2) - Water separator To drain water condensation: 1. Disconnect the machine from the compressed air supply. 2. Place the collection tray under the drain screw (3). 3.

  • Page 174: Parts List

    Maintenance Fig. 116: Cleaning the filter element ① ② ③ (1) - Filter element (3) - Drain screw (2) - Water separator To clean the filter element: 1. Disconnect the machine from the compressed air supply. 2. Drain the water condensation ( p. 170). 3.

  • Page 175: Decommissioning

    Decommissioning 15 Decommissioning WARNING Risk of injury from a lack of care! Serious injuries may occur. ONLY clean the machine when it is switched off. Allow ONLY trained personnel to disconnect the machine. CAUTION Risk of injury from contact with oil! Oil can cause a rash if it comes into contact with skin.
  • Page 176 Decommissioning Service Instructions 1280-7/1281-7 - 00.0 - 11/2024...

  • Page 177: Disposal

    Disposal 16 Disposal CAUTION Risk of environmental damage from improper disposal! Improper disposal of the machine can result in serious environmental damage. ALWAYS comply with the national regulations regarding disposal. The machine must not be disposed of in the normal household waste. The machine must be disposed of in a suitable manner in accordance with all applicable national regulations.
  • Page 178 Disposal Service Instructions 1280-7/1281-7 - 00.0 - 11/2024...

  • Page 179: Troubleshooting

    Troubleshooting 17 Troubleshooting 17.1 Customer Service Contact for repairs and issues with the machine: Dürkopp Adler GmbH Potsdamer Str. 190 33719 Bielefeld, Germany Tel. +49 (0) 180 5 383 756 Fax +49 (0) 521 925 2594 Email: service@duerkopp-adler.com Internet: www.duerkopp-adler.com 17.2 Messages of the software Please contact customer service if an error occurs that is not described here.

  • Page 180: Error, Warning And Information Messages

    Troubleshooting Error, warning and information messages Group Number Description Corrective Error 1000 Sewing motor encoder plug X5B • Connect encoder cable to the control, use (Sub-D, 9-pin) not connected correct connection Error 1001 Sewing motor error • Check connection and plug in, if necessary Sewing motor plug (AMP) not con- •...
  • Page 181 Troubleshooting Group Number Description Corrective Error 2114 Stepper motor X Functional error • Software update • Check the stepper motor • Replace the control Error 2152 Stepper motor X Overcurrent • Software update • Check the stepper motor Error 2156 Stepper motor X Overtemperature •...
  • Page 182 Troubleshooting Group Number Description Corrective Error 3132 Overload U60V • Software update • One or several stepper motors defective • Replace the control Information 3150 Maintenance required • Information on lubricating the machine • See the machine’s service manual Warning 3151 Maintenance required •...
  • Page 183 Troubleshooting Group Number Description Corrective Information 6366 Internal EEprom defective and • Replace the control external data not valid (emergency operating features only) Information 6367 Internal EEprom defective and • Replace the control external EEprom not connected (emergency operating features only) Error 7200 CAN internal communication error...
  • Page 184 Troubleshooting Group Number Description Corrective Information 9949 No connection between control and • Check plug connection of cable between control panel control panel and control box • Replace cable between control box and control panel • Update the software of the control box •...

  • Page 185: Errors In Sewing Process

    Troubleshooting 17.3 Errors in sewing process Error Possible causes Corrective Unthreading at seam Needle thread tension is Check needle thread tension beginning too firm Thread breaking Needle thread and hook Check threading path thread have not been threaded correctly Needle is bent or sharp- Replace needle edged Needle is not inserted cor-...
  • Page 186 Troubleshooting Error Possible causes Corrective Loose stitches Thread tensions are not Check thread tensions adjusted to the sewing material, the sewing mate- rial thickness or the thread used Needle thread and hook Check threading path thread have not been threaded correctly Needle breakage Needle thickness is unsuit- Use recommended needle...

  • Page 187: Technical Data

    Technical data 18 Technical data Noise emission Workplace-specific emission value as per DIN EN ISO 10821: = 81 dB (A) at • Stitch length: 3 mm • Seam length: 1160 mm • Speed: 7000 rpm • Sewing material: G1 DIN 23328, 1-layer Measuring points as per DIN 4895 Part 1: X = 600 mm, Y = 350 mm, Z = 600 mm x-axis = crosswise to feed direction...

  • Page 188: Data And Characteristic Values

    Technical data 18.1 Data and characteristic values Technical data Unit Submodels 1280-7 1281-7 Machine type Sewing unit for the automatic and semi-automatic closing of long seams. Stitch type 401 2-thread/515 4-thread/ 516 5-thread Hook type Chainstitch hook, Overlock hook Number of needles Needle system Needle strength [Nm]...

  • Page 189: Recommended Threads

    Technical data 18.3 Recommended threads Needle system: B27 Recommended needle thickness: • Nm 80 for extra thin sewing material • Nm 90 for thin sewing material • Nm 100 for moderately heavy sewing material • Nm 110 for heavy sewing material High sewing security and good sewability are achieved with the following core spun threads: •...
  • Page 190 Technical data Service Instructions 1280-7/1281-7 - 00.0 - 11/2024...
  • Page 192 DÜRKOPP ADLER GmbH Potsdamer Str. 190 33719 Bielefeld Germany Phone: +49 (0) 521 925 00 Email: service@duerkopp-adler.com www.duerkopp-adler.com...

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Beisler 1281-7

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