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Electrolux Professional 6GN 1/1 Service Manual

Fcf oven tabletop electric
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SERVICE MANUAL
FCF OVEN TABLETOP ELECTRIC
This manual is created for FCF Electric oven 6GN 1/1. It can be used for servicing similar
Document made by Product Care – Technical Training & Service – Vallenoncello PN/Italy
All the images and information of this document are property of ©Electrolux Professional Spa. This document and all of its
contents cannot be copied or used, in part or entirely without the written authorization of Electrolux Professional Spa
Doc. N. 595406W00
Edition 1.00 – 09-2023
2
products like 10GN 1/1 and 10GN 2/1.

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  • Page 1 Document made by Product Care – Technical Training & Service – Vallenoncello PN/Italy All the images and information of this document are property of ©Electrolux Professional Spa. This document and all of its contents cannot be copied or used, in part or entirely without the written authorization of Electrolux Professional Spa Doc.
  • Page 2 The manual must always be part of the documentation available when servicing the appliance. REVISIONS UPDATE: EDITION DESCRIPTION DATE 1.00 First edition of Service Manual September. 2023...
  • Page 3 Foreword The service manual (here in after Manual) provides the engineer with information necessary for correct and safe use of the machine (or “appliance”). The following must not be considered a long and exacting list of warnings, but rather a set of instructions suitable for improving machine performance in every respect and, above all, preventing injury to persons and animals and damage to property due to improper operating procedures.

  • Page 4: Table Of Contents

    INDEX GENERAL INFORMATION ......................9 1.1 GENERAL INFORMATION ....................9 1.2 SAFETY INFORMATION/PRECAUTIONS ................10 1.2.1 PERSONAL PROTECTION EQUIPMENT............10 1.2.2 GENERAL INFORMATION ................... 11 1.2.3 RESIDUAL RISKS ....................11 1.3 APPLIANCE AND MANUFACTURER’S IDENTIFICATION DATA ........13 1.3.1 DATA PLATE POSITION ..................13 1.4 CONTROL PANEL INTERFACES ..................
  • Page 5 4.1 MAIN COMPONENTS DESCRIPTION - CONTROL SYSTEM ........21 4.1.1 WIRING DIAGRAM GAS..................22 4.1.2 SAFETY LIMITER (SAFETY THERMOSTAT – B1) ..........23 4.1.3 WORKING THERMOSTAT (THERMO REGULATOR-B2) ......... 23 4.1.4 HOW IS A CAPILLARY THERMOSTAT MADE ........... 24 4.1.5 PRINCIPLE OF OPERATION OF THE CAPILLARY THERMOSTAT ....
  • Page 6 6.4.7 DOOR MICRO ACTUATOR REMOVAL .............. 47 6.4.8 DOOR LATCH REMOVAL ..................48 6.4.9 INTERNAL GLASS REMOVAL ................48 6.4.10 GLASS STOPPER SPRING REMOVAL ............. 48 6.4.11 INTERNAL GLASS HINGE REMOVAL ............... 49 6.4.12 INTERNAL GLASS DAMPER ................49 6.4.13 EXTERNAL GLASS REMOVAL ................49 6.4.14 GLASS STOPPER PROFILE REMOVAL ............
  • Page 7 7.1 SPARE PARTS CATALOGUE - EXPLODED VIEW ............62 7.2 LIST OF THE VITAL PARTS / CONSUMABLES / WEAR AND TEAR ......62 7.3 ELECTRICAL WIRING DIAGRAM ..................62 7.4 CERTIFICATES OF CONFORMITY ................... 62 7.5 LIST OF AVAILABLE ACCESSORIES ................62...

  • Page 8: General Information

    GENERAL INFORMATION 1.1 GENERAL INFORMATION To ensure safe use of the machine and a proper understanding of the manual it is necessary to be familiar with the terms and typographical conventions used in the documentation. The following symbols are used in the manual to indicate and identify the various types of hazards: WARNING Danger for the health and safety of operators.

  • Page 9: Safety Information/Precautions

    1.2 SAFETY INFORMATION/PRECAUTIONS • Risks mainly of a mechanical, thermal and electrical nature exist in the machine. Where possible the risks have been neutralized: Directly, by means of adequate design solutions. Indirectly by using guards, protection and safety devices. • During maintenance several risks remain, as these could not be eliminated, and must be neutralized by adopting specific measures and precautions.

  • Page 10: General Information

    • During these operations, the worn gloves must be cut-resistant. Failure to use the personal protection equipment by operators, specialized personnel or users can involve exposure to damage to health (depending on the model) 1.2.2 GENERAL INFORMATION • The machines are provided with electric and/or mechanical safety devices for protecting workers and the machine itself. Therefore the user must not remove or tamper with such devices.
  • Page 11 Mechanical safety characteristics, hazards • The appliance does not have sharp edges or protruding parts. The guards for the moving and live parts are fixed to the cabinet with screws, to prevent accidental access. Protection devices installed on the machine •...

  • Page 12: Appliance And Manufacturer's Identification Data

    1.3 APPLIANCE AND MANUFACTURER’S IDENTIFICATION DATA 1.3.1 DATA PLATE POSITION This instruction manual contains information relevant to various appliances. See the data plate located on the left side to identify the appliance (see the figure below). IMPORTANT When installing the appliance, make sure the electrical connection is carried out in compliance with that specified on the data plate.

  • Page 13: Control Panel Interfaces

    1.4 CONTROL PANEL INTERFACES WARNING Refer to “WARNING and Safety Information” Figure A NOTE! Drawing are purely representative 1. Power on indicator led 2. Cooking cycle selector 3. Thermostat on indicator led 4. Thermostat: temperature programming range: 50 - 300°C 5.

  • Page 14: Installation And Assembly

    INSTALLATION AND ASSEMBLY Refer to “Installation manual” available in Pride/Agelux/Toolbox for a complete guide and reference for a correct installation of the oven in terms of power, water, gas supply and drain connection. 2.1 FIRST START UP Once that all the supplies connections have been carried out it’s time to startup the appliance. Remove the entire protective film from all the panelings and door;...

  • Page 15: Use Of Appliance

    USE OF APPLIANCE • Heating with medium-low humidification • Heating with medium humidification 3.1 OPERATING INSTRUCTIONS • Heating with medium-high humidification 3.1.1 SWITCH THE OVEN ON • Heating with high humidification • Rapid cooling fan cycle Refer to figure A •...

  • Page 16: Preventive Routines Maintenance For The Operator

    3.4 PREVENTIVE ROUTINES MAINTE- NANCE FOR THE OPERATOR 3.4.1 OVEN CARE WARNING Refer to WARNING and Safety Information 3.4.1.1 CARE INFORMATION Care operations have to be carried out by the owner and/or user of the appliance. • Remove the temperature probe from its holder and IMPORTANT! insert in the product, taking care not to force it.

  • Page 17: Air Diffuser

    3.4.2.4 AIR DIFFUSER shown in the figure. To remove the air diffuser inside the oven, proceed as • Press upper and lower clips to release the internal follows: glass door. Open it (as far as its opening allows) to • Lift the diffuser; reach all the inter space between the internal and external glass.

  • Page 18: Chamber Drain Pipe

    IMPORTANT! As for the plastic handle, do not use detergents containing sodium hypochlorite. • Clean the stainless steel parts every day using lukewarm neutral soapy water; • Rinse with plenty of water and dry thoroughly. • Do not clean the stainless steel with steel wool, brushes or scrapers in common steel, as they could deposit ferrous particles which oxidize, causing rust spots;...

  • Page 19: Preventive Maintenance Plan (For Service): Operation Frequency

    3.5 PREVENTIVE MAINTENANCE PLAN (FOR SERVICE): OPERATION FRE- QUENCY 3.5.1 MAINTENANCE INTERVALS MAINTENANCE, INSPECTIONS, FREQUENCY RESPONSIBILITY CHECKS AND CLEANING Ordinary cleaning • General cleaning of appliance and • Yearly • Service surrounding area Mechanical protection devices • Check their condition and for •...

  • Page 20: Detailed Appliance And Components Description/Functioning

    DETAILED APPLIANCE AND COMPONENTS DE- SCRIPTION/FUNCTIONING WARNING! Take GREAT CARE when connecting / testing anything with live current, if you are unsure what you are doing and how to use your equipment safely, then DON’T DO IT. 4.1 MAIN COMPONENTS DESCRIPTION - CONTROL SYSTEM...

  • Page 21: Wiring Diagram Gas

    4.1.1 WIRING DIAGRAM...

  • Page 22: Safety Limiter (Safety Thermostat - B1)

    4.1.2 SAFETY LIMITER (SAFETY THERMOSTAT – B2) 1500 4.1.3 WORKING THERMOSTAT (THERMO REGULATOR-B1)

  • Page 23: How Is A Capillary Thermostat Made

    4.1.4 How is a capillary thermostat made: The capillary thermostat consists of a body, several electrical contacts, and a probe. The probe is formed by a bulb, the actual capillary, of variable length, and by the sensitive element. The bulb is the part that detects the temperature, the cap- illary is the little pipe that connects the bulb to the sensitive element, also known as the expansion bellows.

  • Page 24: Buzzer (Bz)

    4.1.8 BUZZER (BZ) 4.1.9 TIMER (D)

  • Page 25: Cavity Fan Motor (M1)

    4.1.10 CAVITY FAN MOTOR (M1) In case of thermal breaker tripping, the fuse F1 will blow, disengaging the K1 safety relay. This will remove power to gas valve, timer, food probe board and button (if present). Thermal cut-out inside fan motor •...

  • Page 26: Main Switch (S1)

    MOTOR 350W 10 GN 2/1 MOTOR 190W 6-10 GN 1/1 4.1.11 MAIN SWITCH (S1)

  • Page 27: Energy Regulator (S3)

    4.1.12 ENERGY REGULATOR (S3)

  • Page 28: Humidifier Solenoid Valve (Y2)

    4.1.13 HUMIDIFIER SOLENOID VALVE (Y2) By the means of the Energy Regulator (S3) and the Solenoid Valve (Y2) the oven can perform the different moisture quan- tity according to the 5 available selections on the control panel. The Energy Regulator is mechanically assembled with the Main switch selector (S1) so that, by rotating the main switch, the Energy Regulator rotates as well and energize accordingly the solenoid valve, thus creating the different moisture levels...
  • Page 29 Main switch S1 and energy regulator S3 are mechanically connected as the dashed line ( ------ ) shows in the wiring dia- gram:...

  • Page 30: Safety Contactor (Ks) & Working Contactor (K1)

    4.2 SAFETY CONTACTOR (KS) & WORKING CONTACTOR (K1) The KS contactor has an auxiliary contact on board. The auxiliary contact is marked with 13-14. The working con- tactor K1 has no auxiliary contact.

  • Page 31: Heating Elements

    4.3 HEATING ELEMENTS...
  • Page 32 4.4 FOOD PROBE KIT (OPTIONAL ACCESSORY) Refer to “Installation manual” available in Pride/Agelux/Toolbox for a complete guide and reference for a correct installation of the optional accessory. The following text and pictures are taken from the “Owners Manual”. The temperature probe (if available) is used to monitor the core temperature of products. This function may be used with all cooking cycles.

  • Page 33: Food Probe Electronic Board (B3)

    4.5 FOOD PROBE ELECTRONIC BOARD (B3): FRONT SIDE 37.7 78.7 CONNECTOR FUNCTION TYPE NOTE RL1, NO 230Vac power supply, 230Vac power supply, N Power supply+ Connectivity "MATE-N-L0K" series, Cod. 1969814-1 RL1, NC RL1, Common Not Connected Temperature sensor 2x Faston 4,Bx0,Bmm male, PT1000 sensor...

  • Page 34: Food Probe (Type Pt1000 Ohm)

    4.6 FOOD PROBE (TYPE PT1000 OHM): Following table shows the Ohmic values of the PT1000 sensor from 0 to 100°C. The resistance at 0°C is 1000 Ohm, the resistance at 100°C is 1385 Ohm. 4.7 FOOD PROBE BUTTON (S6): WIRING DIAGRAM...
  • Page 35 By pressing the S6 button, the timer (D) is power OFF and the food probe board (B3) is power ON. In so doing, it is now the food probe board that manage the POWER of the gas valve (Y1), cavity motor (M1), energy regulator (S3)by the means of CLN1-1 contact.

  • Page 36: Troubleshooting

    TROUBLESHOOTING 5.1 TROUBLESHOOTING GUIDE NOTE! In case of malfunctioning: • Disconnect the appliance from the main power supply; • Switch off the safety circuit breaker ahead of the appliance; • Contact the After-Sales Service with trained personnel and authorized by the manufacturer. Certain faults may occur during normal use of the appliance: Malfunction Possible causes:...

  • Page 37: Servicing The Appliance

    SERVICING THE APPLIANCE The following chapters are intended only for authorized technicians / engineers WARNING ! Take GREAT CARE when connecting / testing anything with live current, if you are unsure what you are doing and how to use your equipment safely, then DON’T DO IT. 6.1 LIST OF NEEDED TOOLS Complete Allen key set Screw drivers Phillips...
  • Page 38 Tongue groove pliers Flow meter l/min (water & gas pipes) Grip lock plier Screwdrivers flat “small / medium / large” Water pressure gauge Water analysis case , °f, Hose clamp plier Ph, Cl° ppm, μS/cm Protective gloves Fan puller...

  • Page 39: Disassembly/Reassemble Of Components

    6.2 DISASSEMBLY/REASSEMBLE OF COMPONENTS This chapter explains how to remove various parts of the equipment to access its functional components: always refer to this guide to access various parts. Each component is marked with a name/number and a page which explains in detail how to take it apart. Depending on the component to reach, you may need to remove some panels: in this case, in the disassembly of the component, refer to the figures below first.

  • Page 40: Panels Removal

    6.3 PANELS REMOVAL 6.3.1 LEFT SIDE PANEL REMOVAL This panel is located to the left of oven which covers the left side of the oven containing combustion chamber, hoses, gas valve, probes and some of the electrical components. Follow below listed steps to remove left-side panel. Remove screw •...

  • Page 41: Right-Side Panel Removal

    6.3.2 RIGHT-SIDE PANEL REMOVAL This panel is located to the right of oven which covers the right-side of the oven. Follow below listed steps to remove right-side panel. Remove 3 • Remove oven door. See section DOOR REMOVAL Remove 4 screws screws •...

  • Page 42: Top Panel Removal

    6.3.4 TOP PANEL REMOVAL Remove This panel is located at the top of the oven which covers Remove 2 screws the combustion chamber, probes and top of the oven screw cabinet Follow below steps to remove top panel. • Remove door. See section DOOR REMOVAL •...

  • Page 43: Control Panel Removal

    6.3.5 CONTROL PANEL REMOVAL This panel is located at the front-left of the oven which covers the gas valve, probes and electrical components like wiring harness, connectors. Follow below listed steps to remove control panel. • Remove 2 screws located under the control panel and Remove 2 screws mounted to bottom of the oven frame.

  • Page 44: Oven Cabinet Tray Removal

    6.3.6 OVEN CABINET TRAY REMOVAL Oven cabinet tray is located under the oven at the front and mounted to bottom of the oven frame. Follow below steps to remove the oven cabinet tray. • Make sure that the oven door is opened before removing the cabinet tray •...

  • Page 45: Door Removal, & Door Handle

    6.4 DOOR REMOVAL, & DOOR HANDLE 6.4.1 UPPER HINGE, DOOR REMOVAL Upper hinge is located at the top right-side front of the oven and it is used to hold the oven door. Follow below steps to remove upper hinge, door. •...

  • Page 46: Handle, Door Removal

    6.4.4 HANDLE, DOOR REMOVAL Handle is located on the left-side of the oven door. This handle will help us to open and close the oven door. There are 2 types of handles are used for handle, door. Follow below steps to remove 2 types of handle, door. TYPE 1 •...

  • Page 47: Locking Mechanism Removal

    6.4.5 LOCKING MECHANISM REMOVAL Remove door Locking mechanism is located inside the closing handle mechanism which is mounted to the right-side middle of the door frame and to the door handle. Follow below steps to remove door locking mechanism. Pull out •...

  • Page 48: Door Latch Removal

    6.4.8 DOOR LATCH REMOVAL Door latch(single step) is located at the front-side left of the oven frame which is used to lock the oven door. Follow below steps to remove door micro actuator. • Keep the door in opened position Rotate the latch and remove •...

  • Page 49: Internal Glass Hinge Removal

    6.4.11 INTERNAL GLASS HINGE REMOVAL Internal glass hinges are located at the left-side top and bottom of the internal door frame and they are used to hold Remove 2 the internal glass door. screws Follow below steps to remove glass stopper spring. •...

  • Page 50: Glass Stopper Profile Removal

    6.4.14 GLASS STOPPER PROFILE REMOVAL Glass stopper profile is located on both sides of the door, external glass. stopper Follow below steps to remove Glass stopper profile stopper • Keep the door in opened position • Unlock the internal glass by pressing the glass stopper spring.

  • Page 51: Protection, Fan Removal

    6.6.2 PROTECTION, FAN REMOVAL Protection, fan is located inside the oven cabinet to the Pipe humidifier middle on the suction wall and is used for fan protection. Drill and remove Follow below steps to remove lamp. rivet • Keep the door in opened position Rotate and pull Pipe humidifier •...

  • Page 52: Fan, Oven Removal

    6.6.4 FAN, OVEN REMOVAL Fan is located inside the oven and behind the suction wall. Follow below steps to remove fan from the oven. • Keep the door in opened position • Remove both the air diffusers. See section AIR DIFFUSERS (LEFT &...

  • Page 53: Pipe, Humidifier Removal

    6.6.6 PIPE, HUMIDIFIER REMOVAL Pipe, humidifier mounted at 2 ends, one end inside the oven cabinet and another end to the rubber pipe which is connected to solenoid valve. Follow below steps to remove Pipe, humidifier. Remove nut • Keep the door in opened position •...

  • Page 54: Bracket, Heating Element Fixing Removal

    6.6.8 BRACKET, HEATING ELEMENT FIXING REMOVAL There are 2 Bracket, heating element fixings and they are located behind the suction wall. They are used for heating element mounting. They are mounted to oven cabinet. Follow below steps to remove Bracket, heating element fixing.

  • Page 55: Heating Element

    6.6.10 Heating Element Heating Element 400 Vis mounted behind the suction wall and connected to electrical connector inside the left-side panel. Follow below steps to remove Heating Element 400 V. • Keep the door in opened position • Remove air diffusers. See section AIR DIFFUSERS (LEFT &...

  • Page 56: Snubber Removal

    6.7.2 SNUBBER REMOVAL Snubber is located inside the control panel and connected to the energy regulator. Follow below steps to remove snubber. • Remove control panel. See section CONTROL PANEL REMOVAL • Remove 2 connectors connected to the energy Remove 2 connectors regulator.

  • Page 57: Fuse Holder Removal

    6.7.5 FUSE HOLDER REMOVAL Fuse holder is located inside the left-side panel and mounted to the mounting plate. Follow below steps to remove fuse holder. • Remove left-side panel. See section LEFT SIDE PANEL REMOVAL • Turn the fuse holder anti-clockwise using flat head screwdriver.

  • Page 58: Safety Thermostat Removal

    6.7.9 SAFETY THERMOSTAT REMOVAL Safety thermostat is located inside the left-side panel and mounted at 2 different ends, one to the mounting plate and another to the bypass smoke. Remove 2 Follow below steps to remove safety thermostat. connectors • Remove left-side panel.

  • Page 59: Timer Removal

    6.7.12 TIMER REMOVAL Timer is located inside the control panel and mounted to the control panel. Follow below steps to remove timer. • Remove control panel. See section CONTROL PANEL REMOVAL • Remove 3rd control knob by rotate and pull out •...

  • Page 61: Buzzer Removal

    6.7.16 BUZZER REMOVAL Buzzer is located inside the control panel and mounted to the control panel. Follow below steps to remove buzzer. • Remove control panel. See section CONTROL PANEL REMOVAL • Hold and pull the thermostat located beside the buzzer and mounted to control panel through mounting plate.

  • Page 62: Indicator Lamp Removal

    6.7.18 INDICATOR LAMP REMOVAL Indicator lamp is located inside the control panel and mounted to the control panel. Follow below steps to remove indicator lamp. • Remove control panel. See section CONTROL PANEL REMOVAL • Remove 2 connectors connected to indicator lamp Remove 2 wiring.

  • Page 63: Related Documents

    RELATED DOCUMENTS 7.1 SPARE PARTS CATALOGUE - EXPLODED VIEW All documentation for each PNC is available for authorized technicians on the web sites (PRIDE-SERVICE PORTAL- AGELUX/TOOLBOX) and can be downloaded in file. For those that do not have access to the web sites, refer to your local country customer care.

This manual is also suitable for:

10gn 1/110gn 2/1

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