Page 2
The manual must always be part of the documentation available when servicing the appliance. REVISIONS UPDATE: EDITION DESCRIPTION DATE 1.00 First edition of Service Manual September. 2023...
Page 3
Foreword The service manual (here in after Manual) provides the engineer with information necessary for correct and safe use of the machine (or “appliance”). The following must not be considered a long and exacting list of warnings, but rather a set of instructions suitable for improving machine performance in every respect and, above all, preventing injury to persons and animals and damage to property due to improper operating procedures.
INDEX GENERAL INFORMATION ......................9 1.1 GENERAL INFORMATION ....................9 1.2 SAFETY INFORMATION/PRECAUTIONS ................10 1.2.1 PERSONAL PROTECTION EQUIPMENT............10 1.2.2 GENERAL INFORMATION ................... 11 1.2.3 RESIDUAL RISKS ....................11 1.3 APPLIANCE AND MANUFACTURER’S IDENTIFICATION DATA ........13 1.3.1 DATA PLATE POSITION ..................13 1.4 CONTROL PANEL INTERFACES ..................
Page 5
4.1 MAIN COMPONENTS DESCRIPTION - CONTROL SYSTEM ........21 4.1.1 WIRING DIAGRAM GAS..................22 4.1.2 SAFETY LIMITER (SAFETY THERMOSTAT – B1) ..........23 4.1.3 WORKING THERMOSTAT (THERMO REGULATOR-B2) ......... 23 4.1.4 HOW IS A CAPILLARY THERMOSTAT MADE ........... 24 4.1.5 PRINCIPLE OF OPERATION OF THE CAPILLARY THERMOSTAT ....
Page 7
7.1 SPARE PARTS CATALOGUE - EXPLODED VIEW ............62 7.2 LIST OF THE VITAL PARTS / CONSUMABLES / WEAR AND TEAR ......62 7.3 ELECTRICAL WIRING DIAGRAM ..................62 7.4 CERTIFICATES OF CONFORMITY ................... 62 7.5 LIST OF AVAILABLE ACCESSORIES ................62...
GENERAL INFORMATION 1.1 GENERAL INFORMATION To ensure safe use of the machine and a proper understanding of the manual it is necessary to be familiar with the terms and typographical conventions used in the documentation. The following symbols are used in the manual to indicate and identify the various types of hazards: WARNING Danger for the health and safety of operators.
1.2 SAFETY INFORMATION/PRECAUTIONS • Risks mainly of a mechanical, thermal and electrical nature exist in the machine. Where possible the risks have been neutralized: Directly, by means of adequate design solutions. Indirectly by using guards, protection and safety devices. • During maintenance several risks remain, as these could not be eliminated, and must be neutralized by adopting specific measures and precautions.
• During these operations, the worn gloves must be cut-resistant. Failure to use the personal protection equipment by operators, specialized personnel or users can involve exposure to damage to health (depending on the model) 1.2.2 GENERAL INFORMATION • The machines are provided with electric and/or mechanical safety devices for protecting workers and the machine itself. Therefore the user must not remove or tamper with such devices.
Page 11
Mechanical safety characteristics, hazards • The appliance does not have sharp edges or protruding parts. The guards for the moving and live parts are fixed to the cabinet with screws, to prevent accidental access. Protection devices installed on the machine •...
1.3 APPLIANCE AND MANUFACTURER’S IDENTIFICATION DATA 1.3.1 DATA PLATE POSITION This instruction manual contains information relevant to various appliances. See the data plate located on the left side to identify the appliance (see the figure below). IMPORTANT When installing the appliance, make sure the electrical connection is carried out in compliance with that specified on the data plate.
1.4 CONTROL PANEL INTERFACES WARNING Refer to “WARNING and Safety Information” Figure A NOTE! Drawing are purely representative 1. Power on indicator led 2. Cooking cycle selector 3. Thermostat on indicator led 4. Thermostat: temperature programming range: 50 - 300°C 5.
INSTALLATION AND ASSEMBLY Refer to “Installation manual” available in Pride/Agelux/Toolbox for a complete guide and reference for a correct installation of the oven in terms of power, water, gas supply and drain connection. 2.1 FIRST START UP Once that all the supplies connections have been carried out it’s time to startup the appliance. Remove the entire protective film from all the panelings and door;...
USE OF APPLIANCE • Heating with medium-low humidification • Heating with medium humidification 3.1 OPERATING INSTRUCTIONS • Heating with medium-high humidification 3.1.1 SWITCH THE OVEN ON • Heating with high humidification • Rapid cooling fan cycle Refer to figure A •...
3.4 PREVENTIVE ROUTINES MAINTE- NANCE FOR THE OPERATOR 3.4.1 OVEN CARE WARNING Refer to WARNING and Safety Information 3.4.1.1 CARE INFORMATION Care operations have to be carried out by the owner and/or user of the appliance. • Remove the temperature probe from its holder and IMPORTANT! insert in the product, taking care not to force it.
3.4.2.4 AIR DIFFUSER shown in the figure. To remove the air diffuser inside the oven, proceed as • Press upper and lower clips to release the internal follows: glass door. Open it (as far as its opening allows) to • Lift the diffuser; reach all the inter space between the internal and external glass.
IMPORTANT! As for the plastic handle, do not use detergents containing sodium hypochlorite. • Clean the stainless steel parts every day using lukewarm neutral soapy water; • Rinse with plenty of water and dry thoroughly. • Do not clean the stainless steel with steel wool, brushes or scrapers in common steel, as they could deposit ferrous particles which oxidize, causing rust spots;...
3.5 PREVENTIVE MAINTENANCE PLAN (FOR SERVICE): OPERATION FRE- QUENCY 3.5.1 MAINTENANCE INTERVALS MAINTENANCE, INSPECTIONS, FREQUENCY RESPONSIBILITY CHECKS AND CLEANING Ordinary cleaning • General cleaning of appliance and • Yearly • Service surrounding area Mechanical protection devices • Check their condition and for •...
DETAILED APPLIANCE AND COMPONENTS DE- SCRIPTION/FUNCTIONING WARNING! Take GREAT CARE when connecting / testing anything with live current, if you are unsure what you are doing and how to use your equipment safely, then DON’T DO IT. 4.1 MAIN COMPONENTS DESCRIPTION - CONTROL SYSTEM...
4.1.4 How is a capillary thermostat made: The capillary thermostat consists of a body, several electrical contacts, and a probe. The probe is formed by a bulb, the actual capillary, of variable length, and by the sensitive element. The bulb is the part that detects the temperature, the cap- illary is the little pipe that connects the bulb to the sensitive element, also known as the expansion bellows.
4.1.10 CAVITY FAN MOTOR (M1) In case of thermal breaker tripping, the fuse F1 will blow, disengaging the K1 safety relay. This will remove power to gas valve, timer, food probe board and button (if present). Thermal cut-out inside fan motor •...
4.1.13 HUMIDIFIER SOLENOID VALVE (Y2) By the means of the Energy Regulator (S3) and the Solenoid Valve (Y2) the oven can perform the different moisture quan- tity according to the 5 available selections on the control panel. The Energy Regulator is mechanically assembled with the Main switch selector (S1) so that, by rotating the main switch, the Energy Regulator rotates as well and energize accordingly the solenoid valve, thus creating the different moisture levels...
Page 29
Main switch S1 and energy regulator S3 are mechanically connected as the dashed line ( ------ ) shows in the wiring dia- gram:...
4.2 SAFETY CONTACTOR (KS) & WORKING CONTACTOR (K1) The KS contactor has an auxiliary contact on board. The auxiliary contact is marked with 13-14. The working con- tactor K1 has no auxiliary contact.
Page 32
4.4 FOOD PROBE KIT (OPTIONAL ACCESSORY) Refer to “Installation manual” available in Pride/Agelux/Toolbox for a complete guide and reference for a correct installation of the optional accessory. The following text and pictures are taken from the “Owners Manual”. The temperature probe (if available) is used to monitor the core temperature of products. This function may be used with all cooking cycles.
4.5 FOOD PROBE ELECTRONIC BOARD (B3): FRONT SIDE 37.7 78.7 CONNECTOR FUNCTION TYPE NOTE RL1, NO 230Vac power supply, 230Vac power supply, N Power supply+ Connectivity "MATE-N-L0K" series, Cod. 1969814-1 RL1, NC RL1, Common Not Connected Temperature sensor 2x Faston 4,Bx0,Bmm male, PT1000 sensor...
4.6 FOOD PROBE (TYPE PT1000 OHM): Following table shows the Ohmic values of the PT1000 sensor from 0 to 100°C. The resistance at 0°C is 1000 Ohm, the resistance at 100°C is 1385 Ohm. 4.7 FOOD PROBE BUTTON (S6): WIRING DIAGRAM...
Page 35
By pressing the S6 button, the timer (D) is power OFF and the food probe board (B3) is power ON. In so doing, it is now the food probe board that manage the POWER of the gas valve (Y1), cavity motor (M1), energy regulator (S3)by the means of CLN1-1 contact.
TROUBLESHOOTING 5.1 TROUBLESHOOTING GUIDE NOTE! In case of malfunctioning: • Disconnect the appliance from the main power supply; • Switch off the safety circuit breaker ahead of the appliance; • Contact the After-Sales Service with trained personnel and authorized by the manufacturer. Certain faults may occur during normal use of the appliance: Malfunction Possible causes:...
SERVICING THE APPLIANCE The following chapters are intended only for authorized technicians / engineers WARNING ! Take GREAT CARE when connecting / testing anything with live current, if you are unsure what you are doing and how to use your equipment safely, then DON’T DO IT. 6.1 LIST OF NEEDED TOOLS Complete Allen key set Screw drivers Phillips...
Page 38
Tongue groove pliers Flow meter l/min (water & gas pipes) Grip lock plier Screwdrivers flat “small / medium / large” Water pressure gauge Water analysis case , °f, Hose clamp plier Ph, Cl° ppm, μS/cm Protective gloves Fan puller...
6.2 DISASSEMBLY/REASSEMBLE OF COMPONENTS This chapter explains how to remove various parts of the equipment to access its functional components: always refer to this guide to access various parts. Each component is marked with a name/number and a page which explains in detail how to take it apart. Depending on the component to reach, you may need to remove some panels: in this case, in the disassembly of the component, refer to the figures below first.
6.3 PANELS REMOVAL 6.3.1 LEFT SIDE PANEL REMOVAL This panel is located to the left of oven which covers the left side of the oven containing combustion chamber, hoses, gas valve, probes and some of the electrical components. Follow below listed steps to remove left-side panel. Remove screw •...
6.3.2 RIGHT-SIDE PANEL REMOVAL This panel is located to the right of oven which covers the right-side of the oven. Follow below listed steps to remove right-side panel. Remove 3 • Remove oven door. See section DOOR REMOVAL Remove 4 screws screws •...
6.3.4 TOP PANEL REMOVAL Remove This panel is located at the top of the oven which covers Remove 2 screws the combustion chamber, probes and top of the oven screw cabinet Follow below steps to remove top panel. • Remove door. See section DOOR REMOVAL •...
6.3.5 CONTROL PANEL REMOVAL This panel is located at the front-left of the oven which covers the gas valve, probes and electrical components like wiring harness, connectors. Follow below listed steps to remove control panel. • Remove 2 screws located under the control panel and Remove 2 screws mounted to bottom of the oven frame.
6.3.6 OVEN CABINET TRAY REMOVAL Oven cabinet tray is located under the oven at the front and mounted to bottom of the oven frame. Follow below steps to remove the oven cabinet tray. • Make sure that the oven door is opened before removing the cabinet tray •...
6.4 DOOR REMOVAL, & DOOR HANDLE 6.4.1 UPPER HINGE, DOOR REMOVAL Upper hinge is located at the top right-side front of the oven and it is used to hold the oven door. Follow below steps to remove upper hinge, door. •...
6.4.4 HANDLE, DOOR REMOVAL Handle is located on the left-side of the oven door. This handle will help us to open and close the oven door. There are 2 types of handles are used for handle, door. Follow below steps to remove 2 types of handle, door. TYPE 1 •...
6.4.5 LOCKING MECHANISM REMOVAL Remove door Locking mechanism is located inside the closing handle mechanism which is mounted to the right-side middle of the door frame and to the door handle. Follow below steps to remove door locking mechanism. Pull out •...
6.4.8 DOOR LATCH REMOVAL Door latch(single step) is located at the front-side left of the oven frame which is used to lock the oven door. Follow below steps to remove door micro actuator. • Keep the door in opened position Rotate the latch and remove •...
6.4.11 INTERNAL GLASS HINGE REMOVAL Internal glass hinges are located at the left-side top and bottom of the internal door frame and they are used to hold Remove 2 the internal glass door. screws Follow below steps to remove glass stopper spring. •...
6.4.14 GLASS STOPPER PROFILE REMOVAL Glass stopper profile is located on both sides of the door, external glass. stopper Follow below steps to remove Glass stopper profile stopper • Keep the door in opened position • Unlock the internal glass by pressing the glass stopper spring.
6.6.2 PROTECTION, FAN REMOVAL Protection, fan is located inside the oven cabinet to the Pipe humidifier middle on the suction wall and is used for fan protection. Drill and remove Follow below steps to remove lamp. rivet • Keep the door in opened position Rotate and pull Pipe humidifier •...
6.6.4 FAN, OVEN REMOVAL Fan is located inside the oven and behind the suction wall. Follow below steps to remove fan from the oven. • Keep the door in opened position • Remove both the air diffusers. See section AIR DIFFUSERS (LEFT &...
6.6.6 PIPE, HUMIDIFIER REMOVAL Pipe, humidifier mounted at 2 ends, one end inside the oven cabinet and another end to the rubber pipe which is connected to solenoid valve. Follow below steps to remove Pipe, humidifier. Remove nut • Keep the door in opened position •...
6.6.8 BRACKET, HEATING ELEMENT FIXING REMOVAL There are 2 Bracket, heating element fixings and they are located behind the suction wall. They are used for heating element mounting. They are mounted to oven cabinet. Follow below steps to remove Bracket, heating element fixing.
6.6.10 Heating Element Heating Element 400 Vis mounted behind the suction wall and connected to electrical connector inside the left-side panel. Follow below steps to remove Heating Element 400 V. • Keep the door in opened position • Remove air diffusers. See section AIR DIFFUSERS (LEFT &...
6.7.2 SNUBBER REMOVAL Snubber is located inside the control panel and connected to the energy regulator. Follow below steps to remove snubber. • Remove control panel. See section CONTROL PANEL REMOVAL • Remove 2 connectors connected to the energy Remove 2 connectors regulator.
6.7.5 FUSE HOLDER REMOVAL Fuse holder is located inside the left-side panel and mounted to the mounting plate. Follow below steps to remove fuse holder. • Remove left-side panel. See section LEFT SIDE PANEL REMOVAL • Turn the fuse holder anti-clockwise using flat head screwdriver.
6.7.9 SAFETY THERMOSTAT REMOVAL Safety thermostat is located inside the left-side panel and mounted at 2 different ends, one to the mounting plate and another to the bypass smoke. Remove 2 Follow below steps to remove safety thermostat. connectors • Remove left-side panel.
6.7.12 TIMER REMOVAL Timer is located inside the control panel and mounted to the control panel. Follow below steps to remove timer. • Remove control panel. See section CONTROL PANEL REMOVAL • Remove 3rd control knob by rotate and pull out •...
6.7.16 BUZZER REMOVAL Buzzer is located inside the control panel and mounted to the control panel. Follow below steps to remove buzzer. • Remove control panel. See section CONTROL PANEL REMOVAL • Hold and pull the thermostat located beside the buzzer and mounted to control panel through mounting plate.
6.7.18 INDICATOR LAMP REMOVAL Indicator lamp is located inside the control panel and mounted to the control panel. Follow below steps to remove indicator lamp. • Remove control panel. See section CONTROL PANEL REMOVAL • Remove 2 connectors connected to indicator lamp Remove 2 wiring.
RELATED DOCUMENTS 7.1 SPARE PARTS CATALOGUE - EXPLODED VIEW All documentation for each PNC is available for authorized technicians on the web sites (PRIDE-SERVICE PORTAL- AGELUX/TOOLBOX) and can be downloaded in file. For those that do not have access to the web sites, refer to your local country customer care.
Need help?
Do you have a question about the 6GN 1/1 and is the answer not in the manual?
Questions and answers