Baumer OM60 IO-Link Operating Manual

Laser distance sensor
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Operating Manual
OM60 IO-Link
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Laser distance sensor

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Summary of Contents for Baumer OM60 IO-Link

  • Page 1 Operating Manual OM60 IO-Link EN-US Laser distance sensor...
  • Page 2: Table Of Contents

    Connecting the sensor to electricity ....................17 7 Interfaces ..............................18 IO-Link..............................18 8 Commissioning ............................20 Setting up IO-Link ..........................20 9 Process data ..............................21 10 Operating functions ............................ 22 10.1 System Commands..........................22 10.2 Filter ..............................23 Operating Manual OM60 IO-Link | V2...
  • Page 3 System Command .................... 58 14.1.3.2 MDC Descriptor ....................59 14.1.3.3 SSC Configuration.................... 59 14.1.3.4 Teach........................ 60 14.1.3.5 Measurement Range ..................61 14.1.3.6 Operation Mode Settings.................. 62 14.1.3.7 Analog Output Settings ..................63 14.1.3.8 Input/Output Settings..................63 V2 | OM60 IO-Link Operating Manual...
  • Page 4 List of contents Baumer 14.1.4 Diagnosis ..........................64 14.1.4.1 Device Status Information ................64 14.1.4.2 Measurement Value ..................64 14.1.4.3 Quality Parameter..................... 64 14.1.4.4 Operating Time....................64 14.1.4.5 Operating temperature ..................65 Operating Manual OM60 IO-Link | V2...
  • Page 5: About This Document

    In addition, the local occupational health and safety regulations and general safety regulations apply. The illustrations in this manual are examples only. Deviations are at the discretion of Baumer at all times. Warnings in this manual Warnings draw attention to potential personal injury or material damage.
  • Page 6: Labels In This Manual

    In addition, you can find the following information, among other things, in digital format at www.baumer.com: Instruction manual Data sheet 3D CAD drawing Quickstart Dimensional drawing Connection diagram & pin assignment IODD file Certificates (EU conformity declaration, etc.) Operating Manual OM60 IO-Link | V2...
  • Page 7: Safety

    Use shielded cables to prevent electro-magnetic interference. If the customer assembles plug connections on shielded cables, then EMC-version plug connections should be used and the cable shield must be connected to the plug housing across a large sur- face area. V2 | OM60 IO-Link Operating Manual...
  • Page 8: Laser

    Complies with 21 CFR 1040.10 and 1040.11 except for conformance with IEC 60825-1 Ed. 3., as described in Laser Notice No. 56, dated May 8, 2019 Products with the following type code fall under laser class 1: OM60-xxxxx.HH.xxx Operating Manual OM60 IO-Link | V2...
  • Page 9: Description

    Sensor display Analog output The following options are available to you for parameterizing the sensor: IO-Link parameters Sensor display Measurement field INFO The data for your sensor version can be found in the data sheet. V2 | OM60 IO-Link Operating Manual...
  • Page 10 The following values depend on the zero position: ▪ output measured value ▪ Analog value ▪ Switching points Capable of parameterization via: ▪ IO-Link ▪ Sensor display Operating Manual OM60 IO-Link | V2...
  • Page 11: Operating And Display Elements

    Reset Options Factory reset 3.4.2.1 Operation Display Activate the display by briefly pressing any button Display reset after 2 minutes: display goes back to start screen. Display will be automatically inactive after 5 minutes V2 | OM60 IO-Link Operating Manual...
  • Page 12: Dimensional Drawing

    Call up submenu Confirm: save new value and exit value set- tings Exit submenu Back: Do not save new value and exit value press  and settings hold >1 s Dimensional drawing 27.2 ca. 45 Operating Manual OM60 IO-Link | V2...
  • Page 13: Reflection Area

    The reflection area (marked in gray) is the section from which light is reflected to hit the receiv- ing element. Unwanted reflections may impair the measured result or even entail measuring er- rors and should be avoided V2 | OM60 IO-Link Operating Manual...
  • Page 14: Transport And Storage

    Keep away from the sun. Avoid mechanical agitation. Storage temperature: -10 ... +60 °C. Ambient humidity:. 20 ... 85 % When storing for longer than 3 months, regularly check the general state of all parts and the packaging. Operating Manual OM60 IO-Link | V2...
  • Page 15: Installation

    Baumer Installation Installation INFO You can find the suitable installation accessories on the Baumer website. Go to www.baumer.com for this. Then enter the item number of the sensor in the search field of the website. For glossy objects: incline the sensor by 6 to 10° to the side so that any surface-reflecting light will not be detected by the sensor's receiver.
  • Page 16 Prevent the detection ranges of the receivers from overlapping. Only the sensor’s own laser spot may be in the detection range of the receiver. ü û Mounting for round measurement objects: Align the sensor on the same axis as the measurement object to prevent reflections. Operating Manual OM60 IO-Link | V2...
  • Page 17: Electrical Installation

    4 – Black GY (5) Control Input 5 – Grey Connecting the sensor to electricity Instruction: a) Ensure that the system is disconnected from power. b) Connect the sensor according to the pin assignment. V2 | OM60 IO-Link Operating Manual...
  • Page 18: Interfaces

    There are two types of communication between IO-Link master and device. Cyclic communication: Transmission in real time - This data and information (process data) is used for process control in automation systems. Acyclic communication: Time-uncritical communication for secondary data transmission or sensor parameterization. Operating Manual OM60 IO-Link | V2...
  • Page 19 USB-C master and Baumer Sensor Suite. The IO-Link USB-C Master enables IO-Link devices to communicate with the computer without external power supply. Baumer Sensor Suite is a computer-based tool for programming IO-Link sensors of any manufacturer and to visualize the sensor functions.
  • Page 20: Commissioning

    Setting up IO-Link Instruction: w Download the IODD file for the sensor from one of the following two websites (the IODD file can be found via the item number of the sensor): www.baumer.com ioddfinder.io-link.com Operating Manual OM60 IO-Link | V2...
  • Page 21: Process Data

    Description Laser disable Laser disable: 0 -> Laser on Laser disable: 1 -> Laser off Fields of application: Avoiding mutual sensor interference Laser switched off as protection against laser radiation Tab. 2: Process Data Out V2 | OM60 IO-Link Operating Manual...
  • Page 22: Operating Functions

    Write value 131 to System Command. mand) The device parameters are set to the factory default values. Communication is blocked un- til the next switch-on process. Note: Disconnect the device directly from the master connection. Operating Manual OM60 IO-Link | V2...
  • Page 23: Filter

    The median value is the mea- sured value located right “in the center” if the measured values are sorted by size. Time Ill. 4: Filter Moving Median Raw data Data after filtering with Moving Median V2 | OM60 IO-Link Operating Manual...
  • Page 24: Ill. 5 Moving Average Filter

    Moving Average and Moving Median filters. You can specify the length of the Moving Average and Moving Median filters after selecting the Custom filter. Moving Median filter: 1 - 21 values Moving Average filter: 1 - 512 values Operating Manual OM60 IO-Link | V2...
  • Page 25 Custom Moving Median Length of the moving median filter if Precision Length filter 4 (Custom) is selected. Custom Moving Average Length of the moving average filter if Preci- Length sion filter 4 (Custom) is selected. V2 | OM60 IO-Link Operating Manual...
  • Page 26: Trigger Mode (Sampling Mode)

    Having selected trigger mode External Trigger (single measurement), the measuring operation must be started via Control Input. Every falling edge at Control Input triggers another measure- ment. The existing sensor status remains until the first falling edge. Further information: Control Input Settings [} 30] Operating Manual OM60 IO-Link | V2...
  • Page 27 IO-Link access: Trigger mode Name Index Subindex Description Operation Mode Settings Sampling Mode Selection of the trigger mode. 0: Free Run 2: Interval 5: External Trigger Sampling Interval Adjustable sampling interval time in [ms]. V2 | OM60 IO-Link Operating Manual...
  • Page 28: Zero Position

    Enable editing with ü Current setting comes with symbol >. f) Confirm teaching operation with button ü The distance towards the object in the measuring range is measured and saved as new zero point. Operating Manual OM60 IO-Link | V2...
  • Page 29 Index Subindex Description Zero Position Shift of the zero position of the measurement value in relation to the sensor referenz posi- tion. Baumer Commands – Zero 1000 – Value 208 = Zero position teach Position Teach V2 | OM60 IO-Link Operating Manual...
  • Page 30: Control Input Settings

    With buttons you select the desired settings at(laser on/off zero position). g) Confirm with Result: ü Control input is set to the selected function. Trigger follows the description in the above ta- ble. Operating Manual OM60 IO-Link | V2...
  • Page 31: Function Of The Output

    For more detailed information on the following please refer to chapter Annex [} 57]. IO-Link access: SIO settings Name Index Subindex Description SIO Function selection Defines the function of the switching output at wire 4 in SIO mode. 100: SSC.1 200: SSC.2 101: Alarm bit V2 | OM60 IO-Link Operating Manual...
  • Page 32: Analog Output

    Ill. 8: Analog measurement field – inverted Examples of the behavior of the analog output Behavior with invalid measured Behavior with invalid measured values: near values: near Characteristic curve inverted: Characteristic curve inverted: Distance Distance Operating Manual OM60 IO-Link | V2...
  • Page 33 Characteristic curve inverted: Distance Distance INFO When using Baumer Sensor Suite for configuration, you may have to change the add-on view to access the required settings. To change view, click on next to Parametrization. Next select the view from the drop-down list.
  • Page 34: Analog Measurement Performance

    For maximum possible precision, the measuring operation should be close to the sensor while narrowing down the analog measurement field as far as possible. Operating Manual OM60 IO-Link | V2...
  • Page 35: Measurement Range

    For more detailed information on the following please refer to chapter Annex [} 57]. IO-Link access: SIO settings Name Index Subindex Description Left limit Left limit of the measurement range. Right limit Right limit of the measurement range. V2 | OM60 IO-Link Operating Manual...
  • Page 36: Switching Points

    ▪ Point mode: SP1 ▪ Window mode: SP1 and SP2 INFO When using Baumer Sensor Suite for configuration, you may have to change the add-on view to access the required settings. To change view, click on next to Parametrization. Next select the view from the drop-down list.
  • Page 37 1: Single Point 2: Window 3 Two Point SSC.2 Setpoint 1 Defines the process value at which SSC.2 is set to active. SSC.2 Setpoint 2 Defines the process value at which SSC.2 is set to inactive. V2 | OM60 IO-Link Operating Manual...
  • Page 38: Logic

    For more detailed information on the following please refer to chapter Annex [} 57]. IO-Link access: Logic Name Index Subindex Description SSC.1 Logic Selects the SSC logic: 0: High active 1: Low active SSC.2 Logic Selects the SSC logic: 0: High active 1: Low active Operating Manual OM60 IO-Link | V2...
  • Page 39: Hysteresis

    Function hysteresis prevents unwanted switching operations by the switching output. The pa- rameterized value of the hysteresis is the difference in distance between the points at which the switching output is activated and deactivated. Baumer recommends always setting the hystere- sis not equal to 0.
  • Page 40: Ill. 15 Behavior Of The Switching Output In Point Mode (Positive Hysteresis)

    For more detailed information on the following please refer to chapter Annex [} 57]. IO-Link access: hysteresis Name Index Subindex Description SSC.1 Hysteresis The hysteresis width of SSC.1. SSC.2 Hysteresis The hysteresis width of SSC.2. Operating Manual OM60 IO-Link | V2...
  • Page 41: Teaching

    Select with f) Enable editing with ü Current setting comes with symbol >. g) Use buttons to select the required value. h) Confirm with Result: ü Zero point has been set to the new value. V2 | OM60 IO-Link Operating Manual...
  • Page 42 Value: 65 = Teach SP1 System Command – Teach – Set SP2 at the current position of the object which is within the scanning range. Value: 66 = Teach SP2 Operating Manual OM60 IO-Link | V2...
  • Page 43: Behavior In The Event Of Incorrect Measured Values

    Interpretation: After expiration of the time period, the placeholder for an invalid value is out- put at the digital output. For the analog output, the type of processing of invalid measured values applies and the electrical power drops to 4 mA. V2 | OM60 IO-Link Operating Manual...
  • Page 44 Dropout valid measurement value. 1: Minimum Value 2: Maximum Value 4: Last Valid (Freeze) Process Value Disruption Time the process value is hold in case of an Filter.Hold Time invalid measurement value in ms. Operating Manual OM60 IO-Link | V2...
  • Page 45: Laser On/Off

    Description Laser disable Laser disable: 0 -> Laser on Laser disable: 1 -> Laser off Fields of application: Avoiding mutual sensor interference Laser switched off as protection against laser radiation Tab. 3: Process Data Out V2 | OM60 IO-Link Operating Manual...
  • Page 46: Factory Settings

    Alarm Control Input Laser On/Off (Sync In- put) Analog Output Settings Output Type 4 ... 20 mA / 0 ... 10 VDC Output Characteristic Not inverted Distance @AnalogMin Distance @AnalogMax * = value according to measuring range (see data sheet) Operating Manual OM60 IO-Link | V2...
  • Page 47 For more detailed information on the following please refer to chapter Annex [} 57]. IO-Link access: Reset options Name Index Subindex Description System Command – 129 = Application Reset 130 = Restore Factory Settings 131 = Back-to-box V2 | OM60 IO-Link Operating Manual...
  • Page 48: Diagnostic Functions

    Display shows the current measuring rate in [Hz]. For more detailed information on the following please refer to chapter Annex [} 57]. IO-Link access: Measuring rate Name Index Subindex Description Measurement Rate Returns the measurement rate in [Hz]. Operating Manual OM60 IO-Link | V2...
  • Page 49: Reply Delay

    ▪ when the distance between the sensor and measurement object is too large. During ongoing operation: Check the front panel of the sensor for contamination – if the ex- posure reserve decreases over time, it may be an indication for contaminated front glass. V2 | OM60 IO-Link Operating Manual...
  • Page 50: Ill. 20 Representation Of Exposure Reserve (With Bss As An Example)

    Display shows the current exposure reserve in [%]. For more detailed information on the following please refer to chapter Annex [} 57]. IO-Link access: Exposure reserve Name Index Subindex Description Exposure Reserve Represents the exposure reserve in [%] Operating Manual OM60 IO-Link | V2...
  • Page 51: Signal Quality

    Decrease the distance to the measurement object or optimize the alignment of the sensor. LEDs blink if a critical signal is reached. The alarm output is activated when no measured value can be recorded anymore. V2 | OM60 IO-Link Operating Manual...
  • Page 52: Device Status

    Display shows the operating time (Lifetime) in [s]. For more detailed information on the following please refer to chapter Annex [} 57]. IO-Link access: Operating time Name Index Subindex Description Power-on Time Time since power-on in seconds. Lifetime Total lifetime in seconds. Operating Manual OM60 IO-Link | V2...
  • Page 53: Device Temperature

    For more detailed information on the following please refer to chapter Annex [} 57]. IO-Link access: Device temperature Name Index Subindex Description Current device temperature 208 Current device temperature in [°C]. Maximum device tempera- Maximum device temperature since power-on ture in [°C]. V2 | OM60 IO-Link Operating Manual...
  • Page 54: Identification

    IO-Link access: Identification Name Index Subindex Description Vendor Name – The vendor name that is assigned to a Ven- dor ID. Default value: Baumer Electric AG Vendor Text – Additional information about the vendor. Default value: www.baumer.com Product Name – Complete product name.
  • Page 55: Maintenance

    Do not use scouring agents, solvents, or other aggressive cleaning agents. c) Do not use jets of liquid for cleaning, for example, a high-pressure cleaner. d) Do not scrape off contamination with sharp-edged items. Interior cleaning No interior cleaning of the sensor is required. V2 | OM60 IO-Link Operating Manual...
  • Page 56: Troubleshooting

    (e.g. by using a cover). sults in interference peaks on the receiver. 13.1 Return and repair In case of complaints, please contact the relevant sales company. 13.2 Accessories You can find accessories at the website at: www.baumer.com Operating Manual OM60 IO-Link | V2...
  • Page 57: Annex

    Baumer Annex Annex 14.1 IO-Link 14.1.1 V2 | OM60 IO-Link Operating Manual...
  • Page 58: Identification

    Index Subindex Name Data type Access rights Value range Description Vendor Name String ASCII Vendor name that is assigned to a vendor ID, e. g. Baumer. Vendor Text String ASCII Additional information about the vendor, e. g. www.baumer.com Product Name String ASCII Complete product name, e. g.
  • Page 59: Mdc Descriptor

    14.1.3.2 MDC Descriptor Index Subindex Name Data type Access rights Value range Description 16512 1 Lower Value Uint16 Lower limit of the measuring range (considering the zero position offset). 16512 2 Upper Value Uint32 Upper limit of the measuring range (considering the zero position offset).
  • Page 60: Teach

    Index Subindex Name Data type Access rights Value range Description Switching Signal Channel .2 SSC.2 Param SP 1 Uint32 -60 ... 20 Setpoint 1 of SSC.2. SSC.2 Param SP 2 Uint32 -60 ... 20 Setpoint 2 of SSC.2. SSC.2 Config Logic Uint8 Selects the logic of SSC.2.
  • Page 61: Measurement Range

    Float32 60 ... 0 Shift of the zero position of the measurement value in relation to the sensor referenz position. 1000 – Baumer Command – Uint8 Zero Position Teach Lower Limit Float32 60 ... 40 Lower limit of the measurement range.
  • Page 62: Operation Mode Settings

    14.1.3.6 Operation Mode Settings Index Subindex Name Data type Access rights Value range Description Sampling Mode Uint8 Selection of the trigger mode. 0: Free Run 2: Interval 5: External Trigger Sampling Interval Uint32 10000 ... 450 Adjustable sampling interval time in [ms]. Precision Filter Uint8 Selection of the precision filter.
  • Page 63: Analog Output Settings

    4: Last Valid (Freeze) Output Type Uint8 Defines the scale of the analog output. 2: Not inverted 1 = 1: Inverted 1000 – Baumer Command – Uint8 Set to Max. Range 14.1.3.8 Input/Output Settings Index Subindex Name Data type Access rights...
  • Page 64 14.1.4 Diagnosis 14.1.4.1 Device Status Information Index Subindex Name Data type Access rights Value range Description Device Status UInt8 Indicator for the current device condition and diagnosis state. 0 = Device is OK 1 = Maintenance required 2 = Out of specification 4 = Failure Detailed Device Status Array List of all currently pending events in the device.
  • Page 65 14.1.4.5 Operating temperature Index Subindex Name Data type Access rights Value range Description Current device temper- Float32 Current device temperature in [°C]. ature Maximum device tem- Float32 Maximum device temperature since power-on in [°C]. perature...
  • Page 66: List Of Illustrations

    Processing of invalid measured values – example 1 ................43 Ill. 18 Processing of invalid measured values – example 2 ................44 Ill. 19 Reply delay ............................49 Ill. 20 Representation of exposure reserve (with BSS as an example)............50 Operating Manual OM60 IO-Link | V2...
  • Page 68 Baumer Electric AG Hummelstrasse 17 CH − 8501 Frauenfeld www.baumer.com...

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