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Ranpump RAN K10-PX Operating And Maintenance Manual

3/8” diaphragm pump
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RAN® 3/8" K10-PX MODEL DIAPHRAGM PUMP
OPERATING AND MAINTENANCE MANUAL
CONTENTS
1.0.
2.0.
TECHNICAL DATA TABLE
3.0.
DEFINITION OF DIAPHRAGM PUMP
4.0.
5.0.
6.0.
INSTRUCTIONS AND MANUAL OF DIAPHRAGM PUMP
7.0.
8.0.
9.0.
11.0.
12.0.
Attachment-1 Pump Performance Charts
Attachment-2 Gisan Warranty
Gisan Machinery Industry and Trade Co. Ltd.
www.ranpump.com
AODD.ir

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Summary of Contents for Ranpump RAN K10-PX

  • Page 1: Table Of Contents

    ASSEMBLY AND DISMANTLING OF PARTS 8.0. PERIODIC MAINTENANCE 9.0. STORAGE OF DIAPHRAGM PUMP 10.0. PRECAUTIONS ON DISPOSING OF THE DIAPHRAGM PUMP 11.0. SERVICE POINTS 12.0. ORDERING SPARE PARTS Attachment-1 Pump Performance Charts Attachment-2 Gisan Warranty Gisan Machinery Industry and Trade Co. Ltd. www.ranpump.com AODD.ir...

  • Page 2: Important Safety Requirements

    1.0. IMPORTANT SAFETY REQUIREMENTS a- This equipment is for professional use only. Observe all warnings. Read and understand all instruction manuals, warning labels, and tags before you operate the equipment. b- CAUTION: This manual contains important instructions and safety cautions on diaphragm pumps.
  • Page 3 WARNING ! Always wear appropriate clothing and equipment, such as eye protection and breathing apparatus, to protect yourself. WARNING ! Improper handling, splashing in the eyes, ingestion, or bodily contamination of hazardous fluids or inhaling toxic vapors can cause extremely serious injury or death. Observe all the following precautions when handling known or potentially hazardous fluids.
  • Page 4 2.0. DIAPHRAGM PUMP TECHNICAL DATA Description Unit Value Pump Type Inch 3/8’’ Polypropylene Max. fluid working pressure Bar, Psi 8 (0,8 Mpa, 116 Psi) Air feeding pressure range 1 - 8 Max. Air consumption Fluid per cycle lt/cycle 0,11 Max. Head (for water viscosity) Max.
  • Page 5 RIGHT STROKE MIDDLE STROKE LEFT STROKE Compressed air is directed to When the pressurized At completion of the stroke, the back side of diaphragm B diaphragm, diaphragm B, the air valve again redirects by the air valve. The reaches the limit of its air to the back side of compressed air moves the discharge stroke, the air valve...
  • Page 6 3.1.Diaphragm pump has the name plate shown on diagram 1 Figure 1- Pump Name Plate 3.2. Diaphragm pump coding system. 3.3. Main parts of diaphragm pump Description Center section Valve Diaphragm Body Outlet elbow manifold Inlet elbow manifold Middle manifold AODD.ir Figure 2 - Diaphragm pump main parts.

  • Page 7: Handling, Moving, Opening The Package Of Diaphragm Pump

    3.4. Diaphragm pump main dimensions (mm) Figure 3 – Diaphragm pump main dimensions. 4.0. HANDLING, MOVING, OPENING THE PACKAGE OF DIAPHRAGM PUMP Handle the pump from manifolds to move. We pack the pumps into carton boxes. Figure 4 – Pump package. Pump package must be at least 300 grams and produced from the kraft carton.

  • Page 8: Mounting And Connecting Of Diaphragm Pump

    5.0. MOUNTING AND CONNECTION OF DIAPHRAGM PUMP Pump should fixed firmly to the ground or platform and should be fitted in a perpendicular position as shown in Figure 5. Never place the pump at an angle, lying on the ground or upside down.
  • Page 9 5.2. Tightening the bolts before first use After you unpack the pump, and before you use it for the first time, check and tighten external fasteners. Tighten the fluid cover screws first, then the manifold screws. (Refer to Figure 6 for torque figures).
  • Page 10 Figure 8a- Typical installation scheme 5.5. Fluıd lıne 5.5.1. Fluid suction line 1- Use a conductive hose or pipe. 2- Screw fluid fitting into the pump inlet tightly. 3- If the inlet fluid pressure is more than 25% of the outlet working pressure, ball check valves will not close fast enough, result will be inefficient pump operation.
  • Page 11 Caution. It is advisable to install a pressure relief system (bypass line)to relieve high levels of pressure that may occur if the pump is pressurised for a long period when not operating. On some uncontrolled systems the back pressure generated from a closed outlet hose can cause the pump to stop or even reverse operation.
  • Page 12 Figure 9b - Ventilating exhaust air AODD.ir Figure 9c - Ventilating exhaust air...

  • Page 13: Fire And Explosion Hazard

    WARNING ! When you are transferring hazardous fluids or the pump temperature is over 60C, operator has to make precautions to drain the fluid. WARNING ! FIRE AND EXPLOSION HAZARD If you are working with flammable fluids, be sure to take precautions around the pump while cooling it.
  • Page 14 6.2 Starting and adjusting the pump 1- Check pump grounding before use. 2- Check fittings to be sure they are tight. Use a compatible liquid thread sealant (PTFE, etc.) on male threads. Tighten fluid inlet and outlet fittings securely. 3- Submerge the suction hose in the fluid. Note: If the inlet fluid pressure is more than 25% of the outlet working pressure, ball check valves will not close fast enough, result will be inefficient pump operation.

  • Page 15: Assembly And Dismantling Of Parts

    7.0 ASSEMBLY AND DISMANTLING OF PARTS WARNING: Before service and maintenance always relieve the air and fluid pressure. The explanation uses figures defined in part (7.0) line (12) fig. 13a. 7.1. Ball check valve repair Tools required - Torque wrench - 5 mm allen key - 10 mm wrench 7.1.1 Dismantling...
  • Page 16 7.2. Changing diaphragm Tools Required - Lithium-base grease (non-freezing silicone grease) - 15 mm wrench (2 pcs) - 10 mm wrench - 5 mm allen key - Torque wrench WARNING! Transferred liquid enters the air chamber of the pump when the diaphragm ruptures.
  • Page 17 7.3 Air valve repair Tools Required - 5 mm allen key - 10 mm wrench - Philips-head screwdriver - Lithium-base grease (non-freezing silicone grease) NOTE: Hold the air valve vertical position if the core is sliding with its own weight in the valve body, valve z-rings need to be changed.

  • Page 18: Periodic Maintenance

    8.0 PERIODIC MAINTENANCE 8.1 Cleaning and storage of the pump Do not let your fluid dry in the pump or in the hoses. It may harm the pump. Clean the pump regularly by pumping a suitable solvent for your fluid until the pump is cleaned. Make sure the fluids you are using are compatible with your diaphragm material.

  • Page 19: Troubleshooting

    8.6 Troubleshooting PROBLEM CAUSE SOLUTION 1- Pump cycles at stall or fails to hold Worn check valve balls, seats or o-rings. Replace. pressure at stall. Disassamble and clean air valve. Air valve is stuck or dirty. Use ONLY filtered air. Check valve ball severely worn and Replace ball and seat.

  • Page 20: Storage Of Diaphragm Pump

    Fax : 00 90 284 316 22 38 Edirne O.S.B 2. Cadde No:4 Süloğlu – Edirne / TURKEY E-mail / Web : info@ranpump.com www.ranpump.com CAUTION: PUMPS RETURNED TO GISAN FOR SERVICING. THE PUMP SHOULD BE THOROUGHLY CLEANED AND EMPTY AND PACKAGED SECURELY AND SAFELY TO PROTECT PEOPLE AND THE ENVIRONMENT.

  • Page 21: Ordering Spare Parts

    12.0 ORDERING SPARE PARTS No spare parts supplied with the diaphragm pump. Contact us using above method to order. Figure 13b: Pump assembly scheme for RAN® 3/8” K10-PX Model pump CODE PARTS NO CODE PARTS K1000 Center section K3504 Inlet elbow manifold K1100 Shaft o-ring Center Manifold o-ring...
  • Page 22 Code Diaphragm material K1700 PTFE + Bekap K1701 PTFE Santoprene® Bekap K1702 Santoprene ® K1703 Code Ball material K2100 Santoprene K2101 PTFE 316 Paslanmaz Çelik K2102 Code Ball seat material Santoprene ® K2200 K2201 PTFE 316 Paslanmaz Çelik K2202 Middle Manifold o-ring Code material K3600...
  • Page 23 ATTACHMENT-1 PTFE PERFORMANCE CHARTS TPE / BUNA-N PERFORMANCE CHARTS AODD.ir...
  • Page 24 Gisan Makine San. Tic. Ltd. Şti. Edirne O.S.B 2. Cadde No:4 Süloğlu – Edirne / TURKEY (pbx) Tel : 00 90 284 316 22 33 Fax : 00 90 284 316 22 38 E-mail / Web : info@ranpump.com www.ranpump.com 04042021 AODD.ir...

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