Download
Share
Print this page
Ranpump E40-SX Operating And Maintenance Manual
  1. Manuals
  2. Brands
  3. Ranpump Manuals
  4. Water Pump
  5. E40-SX
  6. Operating and maintenance manual

Ranpump E40-SX Operating And Maintenance Manual

Ran 1 1/2” diaphragm pump
Hide thumbs

Advertisement

Quick Links

Download this manual
CONTENTS
1.0.
2.0.
TECHNICAL DATA TABLE
3.0.
DEFINITION OF DIAPHRAGM PUMP
4.0.
HANDLING, MOVING, OPENING PACKAGING OF DIAPHRAGM PUMP
5.0.
6.0.
INSTRUCTIONS AND MANUAL OF DIAPHRAGM PUMP
7.0.
8.0.
9.0.
10.0.
11.0.
12.0.
Attachment-1 Pump Performance Charts
Attachment-2 Gisan Warranty
Gisan Machinery Industry and Trade Co. Ltd.
RAN 1½" E40-SX MODEL
DIAPHRAGM PUMP
OPERATING AND MAINTENANCE
MANUAL
www.ranpump.com

Advertisement

loading

Related Manuals for Ranpump E40-SX

Summary of Contents for Ranpump E40-SX

  • Page 1: Table Of Contents

    RAN 1½” E40-SX MODEL DIAPHRAGM PUMP OPERATING AND MAINTENANCE MANUAL CONTENTS 1.0. IMPORTANT SAFETY REQUIREMENTS 2.0. TECHNICAL DATA TABLE 3.0. DEFINITION OF DIAPHRAGM PUMP 4.0. HANDLING, MOVING, OPENING PACKAGING OF DIAPHRAGM PUMP 5.0. MOUNTING AND CONNECTING OF DIAPHRAGM PUMP 6.0.

  • Page 2: Important Safety Requirements

    1.0. IMPORTANT SAFETY REQUIREMENTS This equipment is for professional use only. Observe all warnings. Read and understand all instruction manuals, warning labels, and tags before you operate the equipment. CAUTION: This manual contains important instructions and safety cautions on diaphragm pumps. Read and understand all of it before first use of the pump. Manufacturer is not responsible for damages and injuries caused by inappropriate usage of the pump.
  • Page 3 WARNING ! Always wear appropriate clothing and equipment, such as eye protection and breathing apparatus, to protect yourself. WARNING ! Improper handling, splashing in the eyes, ingestion, or bodily contamination of hazardous fluids or inhaling toxic vapors can cause extremely serious injury or death. Observe all the following precautions when handling known or potentially hazardous fluids.
  • Page 4 2.0. DIAPHRAGM PUMP TECHNICAL DATA 1 ½” METALLIC PUMP Description Unit Value 1½’’ Stainless Steel Pump Type Inch Max. fluid working pressure 8 (0.8 Mpa, 120 Psi) 1 to 8 Air feeding pressure range (0.1 - 0.8 Mpa,120Psi) Max. Air consumption m3/min Fluid per cycle lt/cycle...
  • Page 5 RIGHT STROKE MIDDLE STROKE LEFT STROKE Compressed air is directed to When the pressurized At completion of the stroke, the back side of diaphragm B diaphragm, diaphragm B, the air valve again redirects by the air valve. The reaches the limit of its air to the back side of compressed air moves the discharge stroke, the air valve...
  • Page 6 3.1.Diaphragm pump has the name plate shown on diagram 1 Figure 1- Pump Name Plate 3.2. Diaphragm pump coding system INLET BODY DIAPHRAGM X X - X OUTLET MATERIAL MATERIAL A = 1/4” A = Aluminium 0 = Buna- N DIAPHRAGM B = 1/2”...
  • Page 7 3.4. Diaphragm pump main dimensions. Figure 3 – Diaphragm pump main dimensions. 4.0. HANDLING, MOVING, OPENING THE PACKAGE OF DIAPHRAGM PUMP Handle the pump from manifolds to move. Pumps are packed in carton boxes. Figure 4 – Pump package.

  • Page 8: Mounting And Connecting Of Diaphragm Pump

    Pump package must be at least 130 grams and produced from the kraft carton. It must be fully covered with packaging separators. 5.0. MOUNTING AND CONNECTION OF DIAPHRAGM PUMP A typical setup configuration is shown in figure 7. Further information and consultation on pump setup can be provided by your Ran Pump distributor.
  • Page 9 5.2. Tightening the bolts before first use After you unpack the pump, and before you use it for the first time, check and tighten external fasteners. Tighten the fluid cover screws first, then the manifold screws. (Refer to Figure 6 for torque figures).
  • Page 10 Figure 7- Typical installation scheme 5.5. FLUID LINE 5.5.1. Fluid suction line 1-Use a conductive hose or pipe. 2-Screw fluid fitting into the pump inlet tightly. 3-If the inlet fluid pressure is more than 25% of the outlet working pressure, ball check valves will not close fast enough, result will be inefficient pump operation.
  • Page 11 Figure 8- Pump grounding 5.7. Ventilating Exhaust Air You must vent the exhaust to a safe place, away from people, animals, food, and all sources of ignition when pumping flammable or hazardous fluids. Note that when there is a tear on the diaphragm, the media in the pump will be exhausted together with the air.
  • Page 12 WARNING ! When you are transferring hazardous fluids or the pump temperature is over 60C, operator must take safety precautions to drain the fluid. WARNING ! FIRE AND EXPLOSION HAZARD If you are working with flammable fluids, be sure to take precautions around the pump while cooling it.

  • Page 13: Assembly And Dismantling Of Parts

    WARNING ! Do not run the pump before you make sure all the adjustments are OK. 6.3. Stopping the pump Cut off the air when the pump is not working. WARNING ! PRESSURIZED EQUIPMENT HAZARD The equipment stays pressurized until pressure is manually relieved. To reduce the risk of serious injury from pressurized fluid, accidental spray from the gun or splashing fluid, follow Pressure Relief Procedure whenever you...
  • Page 14 7.1.2. Re-assembling 1. Clean all the parts and inspect for wear. 2. You can re- assemble the pump in reverse order. Check valve balls must be placed on the cages using their own weight. 3. If assembled differently, the pump will not work. 4.
  • Page 15 Figure 11- Diaphragm change 7.3 Air valve repair Tools Required - Torque wrench - 6 mm allen key - Z-ring pick - Lithium-base grease (non-freezing silicone grease) NOTE: Hold the air valve vertical position. If the core is sliding with its own weight in the valve body, valve z-rings need to be changed.

  • Page 16: Periodic Maintenance

    Figure 12a- Pilot valve repair. 8.0 PERIODIC MAINTENANCE 8.1 Cleaning and storage of the pump Do not let your fluid dry in the pump or in the hoses. It may harm the pump. Clean the pump regularly by pumping a suitable solvent for your fluid until the pump is cleaned. Make sure the fluids you are using are compatible with your diaphragm material.
  • Page 17 8.6 Troubleshooting PROBLEM CAUSE SOLUTION 1- Pump cycles at Worn check valve balls, seats or o- stall or fails to hold Replace. rings. pressure at stall. Disassamble and clean air Air valve is stuck or dirty. valve. Use ONLY filtered air. Check valve ball severely worn and Replace ball and seat.

  • Page 18: Storage Of Diaphragm Pump

    Tel: 00 90 212 875 03 17 Fax: 00 90 212 875 03 18. Address: Birlik Sanayi sitesi 3. Cadde No: 83 Beylikdüzü Istanbul Turkey E-mail / Web : info@ranpump.com / www.ranpump.com CAUTION: PUMPS RETURNED TO GISAN FOR SERVICING. THE PUMP SHOULD BE COMPLETELY EMPTY, THOROUGHLY CLEANED AND EMPTY AND PACKAGED SECURELY AND SAFELY TO PROTECT PEOPLE AND THE ENVIRONMENT.

  • Page 19: Ordering Spare Parts

    12.0 ORDERING SPARE PARTS No spare parts suppliedwith the diaphragm pump. Contact us using the details above to order. CODE PARTS CODE PARTS E1042 Center section Valve fixing bolt E1141 Shaft O-ring E3341 Cover exhaust E1241 Shaft seat E1442 Shaft E1342 Shaft cover E1541 Flange O-ring...
  • Page 20 Figure 13a: Pump assembly scheme for RAN 2”...
  • Page 21 ATTACHMENT-1 1½” DIAPHRAGM PUMP PERFORMANCE CHARTS *Reduce the flow rate by 20% if there are Teflon diaphragms on your pump.
  • Page 22 Gisan Makine San. Tic. Ltd. Şti. Birlik Sanayi Sitesi 3. Cadde No: 83 Beylikdüzü Istanbul Turkey Tel. : 00 90 212 875 03 17 (pbx) Faks:00 90212 875 03 18 E-mail / Web : info@ranpump.com / www.ranpump.com...
  • Page 23 Gisan Makine San. Tic. Ltd. Şti. Birlik Sanayi Sitesi 3. Cadde No: 83 Beylikdüzü Istanbul Turkey Tel. : 00 90 212 875 03 17 (pbx) Faks:00 90212 875 03 18 E-mail / Web : info@ranpump.com / www.ranpump.com 25082012...