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MSA 9010 Instruction Manual
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MSA 9010 Instruction Manual

MSA 9010 Instruction Manual

Monitoring systems
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Model 9010 and
9020 Monitoring
Systems
Instruction Manual
THIS MANUAL MUST BE CAREFULLY READ BY ALL INDIVIDUALS WHO HAVE OR WILL
HAVE THE RESPONSIBILITY FOR USING OR SERVICING THE PRODUCT. Like any piece
of complex equipment, this instrument will perform as designed only if it is used and serv-
iced in accordance with the manufacturer's instructions. OTHERWISE, IT COULD FAIL TO
PERFORM AS DESIGNED AND PERSONS WHO RELY ON THIS PRODUCT FOR THEIR
SAFETY COULD SUSTAIN SEVERE PERSONAL INJURY OR DEATH.
The warranties made by Mine Safety Appliances Company with respect to the product are
voided if the product is not used and serviced in accordance with the instructions in this
manual. Please protect yourself and others by following them. We encourage our cus-
tomers to write or call regarding this equipment prior to use or for any additional infor-
mation relative to use or repairs.
In North America, to contact your nearest stocking location, dial toll-free 1-800-MSA-INST
To contact MSA International, dial 1-412-967-3354
© MINE SAFETY APPLIANCES COMPANY 2008 - All Rights Reserved
This manual is available on the internet at www.msanet.com
Manufactured by
MSA NORTH AMERICA
P.O. Box 427, Pittsburgh, Pennsylvania 15230
(L) Rev 4
"! WARNING
10060566

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Summary of Contents for MSA 9010

  • Page 1 In North America, to contact your nearest stocking location, dial toll-free 1-800-MSA-INST To contact MSA International, dial 1-412-967-3354 ©...

  • Page 2: Msa Permanent Instrument Warranty

    MSA Permanent Instrument Warranty 1. Warranty- Seller warrants that this product will be free from mechanical defect or faulty workmanship for a period of eighteen (18) months from date of shipment or one (1) year from installation, whichever occurs first, provided it is maintained and used in accordance with Seller's instructions and/ or recommendations.

  • Page 3: General Warnings And Cautions

    Failure to do so may seriously impair instrument performance. Repair or alteration of the Model 9010 and 9020 Monitors, beyond the scope of these maintenance instructions or by anyone other than authorized MSA service personnel, could cause the product to fail to perform as designed and persons who rely on this product for their safety could sustain serious personal injury or death.

  • Page 4: Table Of Contents

    General Description ......1-1 Model 9010 Description ......1-2 Figure 1-1.
  • Page 5 General ........4-4 Model 9010 ....... . .4-4 Model 9020 .
  • Page 6 Changing the Password ..... . .4-14 Alarm Reset Modes ......4-14 Alarm Mode 1A (Non-latching) .

  • Page 7: Chapter 1, General Information

    Chapter 1, General Information General Description The 9010 and 9020 control modules enable monitoring of one or two sensor inputs, respectively. The control module is available in the following configurations: • Full 19” rack which accommodates up to 10 modules (20 channels for 9020 model or 10 channels for 9010 model) •...

  • Page 8: Model 9010 Description

    Model 9010 Description The 9010 control module allows monitoring of a single sensor input. • The front panel contains one LCD for monitoring the attached sensor. • Four LEDs are present above the LCD display to indicate control module status.

  • Page 9: Model 9020 Description

    Model 9020 Description The 9020 control module allows for the monitoring of two sensor inputs. • The front panel contains two LCDs for monitoring both connected sensors simultaneously. • Four LEDs are present above each LCD display to indicate Caution, Warning, Alarm, and Failure states for both sensors being monitored.
  • Page 10 Table 1-1. Specifications PCB DIMENSIONS 3.9" wide x 8.6" long (100 mm wide x 220 mm long) for 19" rack system FRONT PLATE 1.6" wide x 5.0" high (40 mm wide x 128.5mm high) 3 Units x 8 Units WEIGHT 1.6 lbs.
  • Page 11 DSK 3015-1005 MD & SD DSK 3015-1006 CONTROL UNIT 115 - 230 VAC ±15%; 50 - 60 Hz and/or POWER SUPPLY 24 VDC +15% to -20% AC CONSUMPTION MODEL 9010 13 VAC MODEL 9020 15 VAC DC POWER MODEL 9010 CONSUMPTION...

  • Page 12: Chapter 2, Configuration

    Refer to Chapter 4 for a detailed description of each Access Code and how to make selections using the front panel. Output Signals Output relay configuration The 9010/9020 control modules are equipped with four standard voltage-free relays: Alarm, Warning, Failure, and Horn. • The Alarm and Warning relays are SPDT.

  • Page 13: Failure Output Signal - (Access Code 4 / P20)

    Failure Output Signal - (Access Code 4 / P20) The analog output due to a Failure is configured using Access Code 4, step 20. The following options are available: • 0 mA, 2 mA, 4 mA, 20 mA or h (selection "h" freezes the output signal at the time of a Failure).
  • Page 14 NOTE: See Chapter 4, "Alarm Reset Modes". Model 9010 / 9020 Control Units are default configured to accept an Ultima X three-wire or two-wire, 100% LEL. Depending on the type of sensor used, the user must re-configure Access Code 4: •...

  • Page 15: Chapter 3, Installation

    (For XD systems) the bottom module referred to as 'module 2' must always be in place for the instrument to function properly. • The 9010/9020 Modules can be powered by 115 VAC, 230 VAC or 24 VDC. AC Power •...

  • Page 16: Power From External Dc Supply

    Power from External DC Supply • Model 9010/9020 plug-in control system modules can be operated from an external 24 VDC +15% / -20% voltage connected to terminals 4 (+) and 5 (-) on the terminal board. Use certified SELV power supply.

  • Page 17: Table

    Model 9010 control unit for the same sensor types. TABLE 3-2 shows typical values for maximum cable length for Ultima XE, XIR, and XI sensors for both the Model 9010 and 9020 control units. Table 3-2. Typical Cable Lengths for Ultima XE, XIR, and XI Sensors...

  • Page 18: Chapter 4, Operation

    NOTE: Before attempting to calibrate the sensors, allow sufficient time for each sensor to stabilize. Operation • All 9010/9020 Controller parameters are configured by internal software, selected by using Access Codes. • Access Codes used to change system settings are protected by a Security Code and a Password.

  • Page 19: (Left-Hand) Enter 9 Key Functions

    (Left-hand) Enter Key Functions • The green LED on the ENTER key illuminates during operation to indicate that power is connected. • Pressing the input key for approximately three seconds (until the green LED flashes): • starts the software configuration input mode. •...

  • Page 20: Arrow Key Functions

    Arrow Key Functions • Arrow keys: • are used to increase or decrease the required inputs and settings, which are then only accepted after being confirmed by pressing the ENTER key. • can only be used in Input mode to change settings or parameters.

  • Page 21: Entering Access Codes

    6. Press the ENTER key again; then, enter the required Access Code. Model 9010 1. Hold the ENTER key pressed until the built-in green LED flashes. 2. Press the UP key until the number of the required Access Code is displayed.

  • Page 22: Model 9020

    5. To use a different ‘P’ Step, press the UP or DOWN key until the desired number is displayed. 6. To enter the displayed ‘P’ number, press the ENTER key once. 7. To leave any Access Code, press the ENTER key twice within two seconds NOTE: Depending on the position inside an Access Code, it may be necessary to repeat this step two or three times to...

  • Page 23: Standard Version

    Standard Version The Control Unit operates as follows when: • any Access Code is entered • the ENTER key is released and • the green LED is blinking. • The ALARM INHIBIT tag flashes on both channel displays. • All alarm thresholds are inhibited and frozen at the status when the ACCESS CODE was entered.

  • Page 24: Access Code 4 And 52

    • If the Access Code was entered by holding down the ENTER key when switching the Control Unit ON, the analog output of both channels will be zero. Table 4-1. 9010 / 9020 Hardware Configuration Factory Service Only SOLDER POSI-...
  • Page 25 Table 4-2. Parameter Settings Using Access Codes ACCESS CODE DESCRIPTION / FUNCTION PASSWORD Calibration None Settings for special operating conditions Simulation and function test None Parameter setting of each channel Setting the RS-485 address Pre-settings Password for: 2, 4, 7, 52 (settings changed here) Changing the password Table 4-3.
  • Page 26 Table 4-4. Access Code 2 - Special Operating Conditions FUNCTION ADDITIONAL INFORMATION P1 Time-out for both channels on Model 9020 A = activated D = deactivated(flashing display) P2 Analog output signal in calibration mode h (hold) F (floating – tracks gas concentration) 0 (mA);...
  • Page 27 Table 4-6. Access Code 4 (Configuration settings for each channel) FUNCTION ADDITIONAL INFORMATION Constant current supply for sensor Permitted value: 0 - 500 mA (bridge current) This step is automatically skipped if constant voltage is used Sensor supply current failure Separate for each channel: 0 - 500 mA If the current is less than the set value, the FAILURE relay is activated and...
  • Page 28 Table 4-8. Warning "W" (Threshold settings) FUNCTION ADDITIONAL INFORMATION Alarm direction and threshold U – upward (rising) d – downward (falling) Alarm threshold: 1 -100% of measuring range Normal status of relay E –energized dE –de-energized Alarm reset mode 1A or 2A - automatic 1 M or 2M - manual Setting the alarm delay Permitted values: 0 to 9999 seconds...
  • Page 29 Table 4-10. Access code 7 –(RS-485 address) FUNCTION ADDITIONAL INFORMATION Set device address Settable from 0 to 255 Confirm with enter key Setting the zone Can be set from 1 to 60 Individual for each channel RS485 redundancy A = enabled nA = disabled RS485 baud rate is factor configured at 9600.

  • Page 30: Access Code 123

    Table 4-12. Sensor input Signal Dedicated Measuring Units SENSOR INPUT SIGNAL MEASURING UNITS FirE tEmP FirE Access Code 123 For all access codes to be used for changing parameter settings, the password 123 must be preselected to ensure additional security. This applies to access codes 2, 4, 7 and 52 (see "Entering Access Codes"...

  • Page 31: Changing The Password

    5. Use arrow keys to set new password and confirm with Enter key 6. Exit by pressing Enter key twice. NOTE: Contact MSA Customer Service if you forget your password. Alarm Reset Modes Alarm Mode 1A (Non-latching) In this mode, the alarm is automatically reset when the gas concentration falls below the alarm threshold.

  • Page 32: Alarm Mode 1 M (Latching)

    Alarm Mode 1 M (Latching) In this mode, the alarm must be reset manually by pressing the UP or DOWN arrow keys or the external reset pushbutton. • When the gas concentration exceeds the alarm threshold, the: • LED flashes •...

  • Page 33: Alarm Mode 2A (Non-Latching)

    Alarm Mode 2A (Non-latching) • When the gas concentration exceeds the alarm threshold, the: • alarm LED flashes at 5 Hz • relay and horn output activate. • If the gas concentration falls below the alarm threshold, the: • LED flash rate changes to 1 Hz •...

  • Page 34: Alarm Mode 2M (Latching)

    Alarm Mode 2M (Latching) • When the gas concentration exceeds the alarm threshold, the: • alarm LED flashes at 5Hz • relay and horn output are activated. • If the gas concentration falls below the alarm threshold, the: • LED continues to flash at 5Hz •...

  • Page 35: Chapter 5, Maintenance

    Access Code 1 (Calibration) and Access Code 3 (Function check) step 12. Fault Messages In case of a fault, the Control unit 9010/20 shows following messages on the display. Table 5-1. Troubleshooting Guidelines...
  • Page 36 Table 5-2. Replacement Parts List REPLACEMENT PART PART NO. Display Assembly (for XS and XD versions), Model 9010 10061926 Display Assembly (for XS and XD versions), Model 9020 10061927 Pushbutton Switch (XS and XD versions) 633512 Pushbutton Operator (XS and XD versions)
  • Page 37 Connector Plug, Two-position 10034401 Connector Plug, Three-position 637462 Overlay/Keypad Replacement, Model 9020 (P version) 10066535 Overlay/Keypad Replacement, Model 9010 (P version) 10066536 Display PCBA, Model 9020 (P version) 10066932 Display PCBA, Model 9010 (P version) 10066931 Tamper-proof Latch (MS, SS, MD and SD versions)
  • Page 38 Figure 5-1. Replacement Parts Configuration Matrix...

  • Page 39: Appendix A, Wiring Diagrams

    Figure A-1. Ultima X (Two-wire) Sensor Wiring Diagram "! CAUTION For specific information on Ultima X operation, see Ultima X instruction manual (P/N 10036101). NOTE: Typical installation shown in FIGURE A-1. Model 9010 should connect to Channel "A". Model 9020 can connect to Channels "A" and "B".
  • Page 40 Figure A-2. Ultima XE (Three-wire) Wiring Diagram Figure A-3. Typical Terminal Board for Rack Mount (R) Assemblies...
  • Page 41 Figure A-4. System Circuit Board Layout for Jumpers and Solder Bridges...
  • Page 42 Figure A-5. Wiring Diagram for P, XS, and XD Assemblies NOTE: The reset switches are connected to the first module power at pin 14 in all configurations.

This manual is also suitable for:

9020