Related Manuals for CAVIDYNE CaviBlaster 2040-E
Summary of Contents for CAVIDYNE CaviBlaster 2040-E
- Page 1 CaviBlaster 2040-E Operation & Maintenance Manual sales@cavidyne.com | +1 (941) 413-5431 | cavidyne.com | 1747 Independence Blvd. Ste. E1, Sarasota, FL 34234 | Year 2025...
- Page 2 SUPPLY ADEQUATE VOLTAGE AND AMPERAGE UNDER LOAD. CAUTION: DO NOT USE IT TO CLEAN SENSITIVE SURFACES AS LED LIGHTS, UNDERWATER LIGHTS, ELECTRONIC EQUIPMENT, ETC. sales@cavidyne.com | +1 (941) 413-5431 | cavidyne.com | 1747 Independence Blvd. Ste. E1, Sarasota, FL 34234 | Year 2025...
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Page 3: Unit Specifications
The unit is equipped with many features to maintain operator safety while operating at pressures of 4,000-PSI (276 BAR) with safety overload protection rating to 5,000-PSI (344 BAR). sales@cavidyne.com | +1 (941) 413-5431 | cavidyne.com | 1747 Independence Blvd. Ste. E1, Sarasota, FL 34234 | Year 2025... - Page 4 Figure 2.1 – CaviBlaster 2540-E60 General Features sales@cavidyne.com | +1 (941) 413-5431 | cavidyne.com | 1747 Independence Blvd. Ste. E1, Sarasota, FL 34234 | Year 2025...
- Page 5 CaviDyne, LLC or other personnel familiar with the operation of this equipment. sales@cavidyne.com | +1 (941) 413-5431 | cavidyne.com | 1747 Independence Blvd. Ste. E1, Sarasota, FL 34234 | Year 2025...
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Page 6: Safety Information
INJURY AS THE RESULT OF CONTACT WITH THE HIGH-PRESSURE WATER STREAM. SERIOUS PERSONAL INJURY CAN RESULT FROM AN UNTREATED WATER INJECTION WOUND. sales@cavidyne.com | +1 (941) 413-5431 | cavidyne.com | 1747 Independence Blvd. Ste. E1, Sarasota, FL 34234 | Year 2025... -
Page 7: Personal Protective Equipment
Verify that lifting equipment is rated for the weight listed in Section 1.0 UNIT SPECIFICATIONS and that the unit is stable before lifting. sales@cavidyne.com | +1 (941) 413-5431 | cavidyne.com | 1747 Independence Blvd. Ste. E1, Sarasota, FL 34234 | Year 2025... -
Page 8: Installation Location
Take note of frequently serviced areas such as the in-line strainers and motor couplings. sales@cavidyne.com | +1 (941) 413-5431 | cavidyne.com | 1747 Independence Blvd. Ste. E1, Sarasota, FL 34234 | Year 2025... - Page 9 Allow Access for General Service Allow Access to the Hose Connections Panel Allow Access to the Electric Panel Figure 4.2 – Installation Guidelines sales@cavidyne.com | +1 (941) 413-5431 | cavidyne.com | 1747 Independence Blvd. Ste. E1, Sarasota, FL 34234 | Year 2025...
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Page 10: Initial Setup
The Power Unit incorporates a high-flow centrifugal feed pump to support the main pump system. The feed pump can provide 50-70 GPM of water for the system. sales@cavidyne.com | +1 (941) 413-5431 | cavidyne.com | 1747 Independence Blvd. Ste. E1, Sarasota, FL 34234 | Year 2025... - Page 11 Gravity feeding water source (See Figure 4.3). Use a hose with a diameter of at least 1- 1/2” to connect the water tank to the Power Unit water inlet. Figure 4.3 – Gravity Feeding Source sales@cavidyne.com | +1 (941) 413-5431 | cavidyne.com | 1747 Independence Blvd. Ste. E1, Sarasota, FL 34234 | Year 2025...
- Page 12 | +1 (941) 413-5431 | cavidyne.com | 1747 Independence Blvd. Ste. E1, Sarasota, FL 34234 | Year 2025...
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Page 13: Preparing The Unit For Operation
4. Turn the main power switch “ON.” 5. Turn the feed pump switch, SW2, “ON” and wait for the indicator light to turn on. sales@cavidyne.com | +1 (941) 413-5431 | cavidyne.com | 1747 Independence Blvd. Ste. E1, Sarasota, FL 34234 | Year 2025... -
Page 14: Normal Operation
INJURY WHEN THE ZERO-THRUST GUN IS OUT OF THE WATER. ALWAYS KEEP THE ZERO-THRUST GUN SUBMERGED WHEN THE PRESSURE PUMP IS RUNNING. sales@cavidyne.com | +1 (941) 413-5431 | cavidyne.com | 1747 Independence Blvd. Ste. E1, Sarasota, FL 34234 | Year 2025... - Page 15 HOSE LINES ARE RATED FOR 5,000-PSI (344 BAR). PRESSURES ABOVE 4,000-PSI (276 BAR) COULD RESULT IN PUMP AND / OR HOSE FAILURE. sales@cavidyne.com | +1 (941) 413-5431 | cavidyne.com | 1747 Independence Blvd. Ste. E1, Sarasota, FL 34234 | Year 2025...
- Page 16 Figure 5.1 – Zero-Thrust Gun Pressure Calibration sales@cavidyne.com | +1 (941) 413-5431 | cavidyne.com | 1747 Independence Blvd. Ste. E1, Sarasota, FL 34234 | Year 2025...
- Page 17 Revert to step 5.2 of the operating instructions when the diver or replacement is ready to continue cleaning. Figure 5.2 – Zero-Thrust Gun Position for Best Results sales@cavidyne.com | +1 (941) 413-5431 | cavidyne.com | 1747 Independence Blvd. Ste. E1, Sarasota, FL 34234 | Year 2025...
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Page 18: Maintenance
SYSTEM FROM PRODUCING THE CORRECT OPERATING PRESSURE. THE CAVIBLASTER 2540-E MUST BE FLUSHED AND RINSED AFTER EACH USE IN SEA WATER. sales@cavidyne.com | +1 (941) 413-5431 | cavidyne.com | 1747 Independence Blvd. Ste. E1, Sarasota, FL 34234 | Year 2025... -
Page 19: Pump Service
The pump crankcase with Gear box holds 9 liters (304 US fluid ounce), of SAE 80W 90 viscosity non-detergent oil. sales@cavidyne.com | +1 (941) 413-5431 | cavidyne.com | 1747 Independence Blvd. Ste. E1, Sarasota, FL 34234 | Year 2025... - Page 20 9. Inspect O-ring under the cap for damage. Replace cap and tighten. Figure 6.1 – Inspection / Cleaning Water Filter/Strainer sales@cavidyne.com | +1 (941) 413-5431 | cavidyne.com | 1747 Independence Blvd. Ste. E1, Sarasota, FL 34234 | Year 2025...
- Page 21 4. Do not use WD-40 for long term storage. Figure 6.2 – Zero-Thrust Gun sales@cavidyne.com | +1 (941) 413-5431 | cavidyne.com | 1747 Independence Blvd. Ste. E1, Sarasota, FL 34234 | Year 2025...
- Page 22 7. Stop the unit and disconnect all hoses. Following this procedure will ensure that all the critical system components exposed to water have been flushed with antifreeze. sales@cavidyne.com | +1 (941) 413-5431 | cavidyne.com | 1747 Independence Blvd. Ste. E1, Sarasota, FL 34234 | Year 2025...
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Page 23: Troubleshooting
Rotor out of balance • Resonance – tune system GROWLING OR WHINING • Bad bearing – replace bearing and repack with correct grease sales@cavidyne.com | +1 (941) 413-5431 | cavidyne.com | 1747 Independence Blvd. Ste. E1, Sarasota, FL 34234 | Year 2025... - Page 24 With the unit turned “OFF”, insert a small wire into nozzle orifices to check for obstruction(s) o Remove trigger valve assembly and “backflush” with compressed air or pressurized water sales@cavidyne.com | +1 (941) 413-5431 | cavidyne.com | 1747 Independence Blvd. Ste. E1, Sarasota, FL 34234 | Year 2025...
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Page 25: Replacement Parts
Pressure Regulating Unloader Repair Kit Trigger Valve Repair Kit – Small Gun 202700490 Trigger Valve Repair Kit – Large Gun 203300490 sales@cavidyne.com | +1 (941) 413-5431 | cavidyne.com | 1747 Independence Blvd. Ste. E1, Sarasota, FL 34234 | Year 2025...
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