Related Manuals for CAVIDYNE CaviBlaster 3040-D
Summary of Contents for CAVIDYNE CaviBlaster 3040-D
- Page 1 CaviBlaster 3040-D Operation & Maintenance Manual sales@cavidyne.com | +1 (941) 413-5431 | cavidyne.com | 1747 Independence Blvd. Ste. E1, Sarasota, FL 34234 | Year 2025...
- Page 2 DO NOT USE AIR PRESSURE HIGHER THAN 120-PSI (8 BAR) WHEN STARTING THE EQUIPMENT. SERIOUS DAMAGE TO THE EQUIPMENT WILL OCCUR. sales@cavidyne.com | +1 (941) 413-5431 | cavidyne.com | 1747 Independence Blvd. Ste. E1, Sarasota, FL 34234 | Year 2025...
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Page 3: Unit Specifications
Power Unit Weight (Dry) 2,400 LBS (1,100 KG) Zero-Thrust Gun Weight 11 LBS (5 KG) Figure 1.1 – CaviBlaster 3040-D Specifications sales@cavidyne.com | +1 (941) 413-5431 | cavidyne.com | 1747 Independence Blvd. Ste. E1, Sarasota, FL 34234 | Year 2025... -
Page 4: General Description
The unit is equipped with many features to maintain operator safety while operating at pressures of 4,000-PSI (275 BAR). sales@cavidyne.com | +1 (941) 413-5431 | cavidyne.com | 1747 Independence Blvd. Ste. E1, Sarasota, FL 34234 | Year 2025... - Page 5 USA and “Stage V” in EU governed by computer systems with better electric control and higher redundancy of safety features DO NOT require an Emergency Stop Button. sales@cavidyne.com | +1 (941) 413-5431 | cavidyne.com | 1747 Independence Blvd. Ste. E1, Sarasota, FL 34234 | Year 2025...
- Page 6 USA and “Stage V” in EU governed by computer systems with better electric control and higher redundancy of safety features DO NOT require an Emergency Stop Button. sales@cavidyne.com | +1 (941) 413-5431 | cavidyne.com | 1747 Independence Blvd. Ste. E1, Sarasota, FL 34234 | Year 2025...
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Page 7: Using This Manual
The gloves will also protect operators’ hands from the initial shockwave when the lance is activated. FAILURE TO WEAR APPROPRIATE PPE MAY RESULT IN PERSONAL INJURY. sales@cavidyne.com | +1 (941) 413-5431 | cavidyne.com | 1747 Independence Blvd. Ste. E1, Sarasota, FL 34234 | Year 2025... -
Page 8: Installation
Section 1.0 UNIT SPECIFICATIONS and that the unit is stable before lifting. Figure 4.1 – Lifting Guidelines sales@cavidyne.com | +1 (941) 413-5431 | cavidyne.com | 1747 Independence Blvd. Ste. E1, Sarasota, FL 34234 | Year 2025... -
Page 9: Installation Location
USA and “Stage V” in EU governed by computer systems with better electric control and higher redundancy of safety features DO NOT require an Emergency Stop Button. sales@cavidyne.com | +1 (941) 413-5431 | cavidyne.com | 1747 Independence Blvd. Ste. E1, Sarasota, FL 34234 | Year 2025... -
Page 10: Initial Setup
FAILURE TO FLUSH AND RINSE THE UNIT CAN CAUSE THE PUMP VALVE(S) TO STICK IN THE OPEN POSITION. THIS WILL PREVENT THE SYSTEM FROM PRODUCING THE CORRECT OPERATING PRESSURE. sales@cavidyne.com | +1 (941) 413-5431 | cavidyne.com | 1747 Independence Blvd. Ste. E1, Sarasota, FL 34234 | Year 2025... - Page 11 4. It is important to keep the feed hose in the water source and the clutch engaged when the engine is running or you will damage to the pressure pump. sales@cavidyne.com | +1 (941) 413-5431 | cavidyne.com | 1747 Independence Blvd. Ste. E1, Sarasota, FL 34234 | Year 2025...
- Page 12 If connecting to a gravity feed tank, locate the tank outlet above the water inlet connection on the power unit to ensure a flooded suction line (See Figure 2.2). sales@cavidyne.com | +1 (941) 413-5431 | cavidyne.com | 1747 Independence Blvd. Ste. E1, Sarasota, FL 34234 | Year 2025...
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Page 13: Operation
Grade No. 1- D or 2-D, or EN 590) if necessary. INCORRECT FULES SHOULD NOT BE USED AS THEY MAY PROVE HAZARDOUS AND CAUSE DAMAGE TO THE ENGINE. sales@cavidyne.com | +1 (941) 413-5431 | cavidyne.com | 1747 Independence Blvd. Ste. E1, Sarasota, FL 34234 | Year 2025... - Page 14 THE ENGINE MUST BE RAN AT FULL THROTTLE / FULL SPEED. IF PARTIALLY THROTTLED, THE ENGINE WILL STALL, CREATING AN UNDESIERABLE RUNNING CONDITION FOR THE BELT DRIVE SYSTEM. sales@cavidyne.com | +1 (941) 413-5431 | cavidyne.com | 1747 Independence Blvd. Ste. E1, Sarasota, FL 34234 | Year 2025...
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Page 15: Normal Operation
“ON” position (See Figure 5.3) while under water. Revert to step 3 of the operating instructions when the diver or replacement is ready to continue cleaning. sales@cavidyne.com | +1 (941) 413-5431 | cavidyne.com | 1747 Independence Blvd. Ste. E1, Sarasota, FL 34234 | Year 2025... - Page 16 USA and “Stage V” in EU governed by computer systems with better electric control and higher redundancy of safety features DO NOT require an Emergency Stop Button. sales@cavidyne.com | +1 (941) 413-5431 | cavidyne.com | 1747 Independence Blvd. Ste. E1, Sarasota, FL 34234 | Year 2025...
- Page 17 DO NOT ADJUST THE PRESSURE AT THE GUN TO MORE THAN 4,000-PSI (275 BAR). HIGHER PRESSURE WILL NOT IMPROVE PERFORMANCE. sales@cavidyne.com | +1 (941) 413-5431 | cavidyne.com | 1747 Independence Blvd. Ste. E1, Sarasota, FL 34234 | Year 2025...
- Page 18 HOSES ARE RATED FOR MAXIMUM 5,000-PSI (345 BAR). PRESSURES ABOVE 5,000-PSI COULD RESULT IN HOSE FAILURE. Figure 5.2 – PTO Lever sales@cavidyne.com | +1 (941) 413-5431 | cavidyne.com | 1747 Independence Blvd. Ste. E1, Sarasota, FL 34234 | Year 2025...
- Page 19 Figure 5.3 – Gun Pressure Calibration sales@cavidyne.com | +1 (941) 413-5431 | cavidyne.com | 1747 Independence Blvd. Ste. E1, Sarasota, FL 34234 | Year 2025...
- Page 20 3. Follow all safety regulations that may be applicable to the work being performed. Figure 5.4 – Gun position for Best Results sales@cavidyne.com | +1 (941) 413-5431 | cavidyne.com | 1747 Independence Blvd. Ste. E1, Sarasota, FL 34234 | Year 2025...
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Page 21: Maintenance
FAILURE TO FLUSH AND RINSE THE UNIT WILL RESULT IN PREMATURE WEAR AND TEAR ON THE COMPONENTS AND DECREASED SERVICE LIFE. sales@cavidyne.com | +1 (941) 413-5431 | cavidyne.com | 1747 Independence Blvd. Ste. E1, Sarasota, FL 34234 | Year 2025... - Page 22 4) The initial pump oil change is required after 50 hours of operation. The oil change interval is every 300 hours if oil other than recommended pump oil is used. See pump manufacturer’s literature in the Appendix for additional recommendations sales@cavidyne.com | +1 (941) 413-5431 | cavidyne.com | 1747 Independence Blvd. Ste. E1, Sarasota, FL 34234 | Year 2025...
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Page 23: Pump Service
2. Lift out and inspect for debris and/or damage. Clean by flushing with clean water or replace ‘sock’ media. 3. Inspect cover O-ring for damage, replace if necessary. 4. Replace cap and tighten securely. sales@cavidyne.com | +1 (941) 413-5431 | cavidyne.com | 1747 Independence Blvd. Ste. E1, Sarasota, FL 34234 | Year 2025... - Page 24 Figure 6.1 – Water Filter Inspection / Cleaning sales@cavidyne.com | +1 (941) 413-5431 | cavidyne.com | 1747 Independence Blvd. Ste. E1, Sarasota, FL 34234 | Year 2025...
- Page 25 4. Adjust Belt tension. 5. Tighten pump rail bolts. 6. Replace belt guard cover. Figure 6.2 – Belt Inspection / Tension sales@cavidyne.com | +1 (941) 413-5431 | cavidyne.com | 1747 Independence Blvd. Ste. E1, Sarasota, FL 34234 | Year 2025...
- Page 26 Figure 6.3 – Zero-Thrust Diver Gun sales@cavidyne.com | +1 (941) 413-5431 | cavidyne.com | 1747 Independence Blvd. Ste. E1, Sarasota, FL 34234 | Year 2025...
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Page 27: Troubleshooting
• Check that feed pump and inlet water strainers are clear • Check for leaks in the water lines sales@cavidyne.com | +1 (941) 413-5431 | cavidyne.com | 1747 Independence Blvd. Ste. E1, Sarasota, FL 34234 | Year 2025... - Page 28 Insert a small wire into nozzle orifices to check for obstruction(s) Remove trigger valve assembly and “backflush” with compressed air or pressurized water sales@cavidyne.com | +1 (941) 413-5431 | cavidyne.com | 1747 Independence Blvd. Ste. E1, Sarasota, FL 34234 | Year 2025...
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Page 29: Replacement Parts
Valve Seal Kit 5019.0139.00 Pressure Regulating Unloader 8116.2543.00 Pressure Regulating Unloader Repair Kit Relief/Safety Valve 8116.2538.00 Trigger Valve Repair Kit 20 3600 490 sales@cavidyne.com | +1 (941) 413-5431 | cavidyne.com | 1747 Independence Blvd. Ste. E1, Sarasota, FL 34234 | Year 2025... - Page 30 | +1 (941) 413-5431 | cavidyne.com | 1747 Independence Blvd. Ste. E1, Sarasota, FL 34234 | Year 2025...
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