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TM
CAVIDYNE
, LLC
5077 Fruitville Rd.; Ste 109-157
Sarasota, FL 34232
Phone: (352) 275-5319
www.caviblaster.com
Model 2040-ROV
Version 1.0

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Summary of Contents for CAVIDYNE CAVIBLASTER 2040-ROV

  • Page 1 CAVIDYNE , LLC 5077 Fruitville Rd.; Ste 109-157 Sarasota, FL 34232 Phone: (352) 275-5319 www.caviblaster.com Model 2040-ROV Version 1.0...
  • Page 2 This equipment generates high pressure water and is intended for underwater use only. Serious personal injury or death may result from improper use. © 2013 O&M Manual Version 1.0 CaviDyne  5077 Fruitville Rd.; Ste 109-157  Sarasota, FL 34234 U.S.A.  Phone 352.275 5319 Page 2/26...
  • Page 3: Table Of Contents

    6.4 Inspection/Cleaning of Water Inlet Strainer .............. 23 8.0 TROUBLESHOOTING ....................24 9.0 REPLACEMENT PARTS ..................... 25 APPENDIX - COMPONENT LITERATURE ............... 26 © 2013 O&M Manual Version 1.0 CaviDyne  5077 Fruitville Rd.; Ste 109-157  Sarasota, FL 34234 U.S.A.  Phone 352.275 5319 Page 3/26...
  • Page 4 Figure 4.1 – Lifting Guidelines ..................13 Figure 5.2 – Lance Position for Best Cleaning results……………………………..………19 This space intentionally left blank © 2013 O&M Manual Version 1.0 CaviDyne  5077 Fruitville Rd.; Ste 109-157  Sarasota, FL 34234 U.S.A.  Phone 352.275 5319 Page 4/26...
  • Page 5: Unit Specifications

    Hydraulic Power Unit. Figure 1.1 – CaviBlaster ® 2040-ROV Specifications This space intentionally left blank (EOS) © 2013 O&M Manual Version 1.0 CaviDyne  5077 Fruitville Rd.; Ste 109-157  Sarasota, FL 34234 U.S.A.  Phone 352.275 5319 Page 5/26...
  • Page 6: General Description

    4,000-psi (275 bar). ® For more information on the CaviBlaster system please visit us at: www.caviblaster.com © 2013 O&M Manual Version 1.0 CaviDyne  5077 Fruitville Rd.; Ste 109-157  Sarasota, FL 34234 U.S.A.  Phone 352.275 5319 Page 6/26...
  • Page 7 Hydraulic motor Oil pressure compensator fill port cap ® Figure 2.1 – CaviBlaster 2040-ROV General Features © 2013 O&M Manual Version 1.0 CaviDyne  5077 Fruitville Rd.; Ste 109-157  Sarasota, FL 34234 U.S.A.  Phone 352.275 5319 Page 7/26...
  • Page 8: Using This Manual

    2.4 Terms and Abbreviations Counterclockwise Clockwise End of Section Gallons Per Minute Horsepower Liters Per Minute Personal Protective Equipment © 2013 O&M Manual Version 1.0 CaviDyne  5077 Fruitville Rd.; Ste 109-157  Sarasota, FL 34234 U.S.A.  Phone 352.275 5319 Page 8/26...
  • Page 9 Pounds Per Square Inch (without suffix, assumed to be gauge pressure). (EOS) © 2013 O&M Manual Version 1.0 CaviDyne  5077 Fruitville Rd.; Ste 109-157  Sarasota, FL 34234 U.S.A.  Phone 352.275 5319 Page 9/26...
  • Page 10: Safety Information

    , LLC is not responsible for damages resulting from a failure to comply with instructions in this manual. Please read carefully before use. © 2013 O&M Manual Version 2.0 CaviDyne  5077 Fruitville Rd.; Ste 109-157  Sarasota, FL 34234 U.S.A.  Phone 352.275 5319 Page 10/26...
  • Page 11: Personal Protective Equipment

    Failure to wear appropriate PPE may result in personal injury. © 2013 O&M Manual Version 2.0 CaviDyne  5077 Fruitville Rd.; Ste 109-157  Sarasota, FL 34234 U.S.A.  Phone 352.275 5319 Page 11/26...
  • Page 12: Modification To The Equipment

    Components used throughout this assembly were specifically designed or selected to safely meet the unique high-pressure requirements. Only replace parts with those recommended by or supplied by CaviDyne . Any unapproved modifications will void the equipment warranty. Unauthorized modification or part substitution can result in serious personal injury or property damage.
  • Page 13: Installation

    Do NOT use hoses or components to lift Lift from underneath only Figure 4.1 – Lifting Guidelines © 2013 O&M Manual Version 2.0 CaviDyne  5077 Fruitville Rd.; Ste 109-157  Sarasota, FL 34234 U.S.A.  Phone 352.275 5319 Page 13/26...
  • Page 14: Initial Set-Up

    This will prevent the system from producing the correct operating pressure. © 2013 O&M Manual Version 2.0 CaviDyne  5077 Fruitville Rd.; Ste 109-157  Sarasota, FL 34234 U.S.A.  Phone 352.275 5319...
  • Page 15: Operation

    Section 3.0 SAFETY INFORMATION. This equipment should only be ® operated by individuals who have read and understand the CaviBlaster Operation and Maintenance Manual. © 2013 O&M Manual Version 2.0 CaviDyne  5077 Fruitville Rd.; Ste 109-157  Sarasota, FL 34234 U.S.A.  Phone 352.275 5319 Page 15/26...
  • Page 16: Normal Operation

    ALWAYS keep the lance submerged when the pressure pump is engaged. © 2013 O&M Manual Version 2.0 CaviDyne  5077 Fruitville Rd.; Ste 109-157  Sarasota, FL 34234 U.S.A.  Phone 352.275 5319...
  • Page 17: Adjusting The Caviblaster For Maximum Performance

    4,000-psi (275 bar) on the calibration gauge. Turning the knob clockwise will increase the pressure and turning it counter clockwise will decrease the pressure. © 2013 O&M Manual Version 2.0 CaviDyne  5077 Fruitville Rd.; Ste 109-157  Sarasota, FL 34234 U.S.A.  Phone 352.275 5319 Page 17/26...
  • Page 18 HOSES ARE RATED FOR 4,000-PSI (275 BAR) PRESSURES ABOVE 4,000-PSI (275 BAR) COULD RESULT IN HOSE FAILURE. This space intentionally left blank © 2013 O&M Manual Version 2.0 CaviDyne  5077 Fruitville Rd.; Ste 109-157  Sarasota, FL 34234 U.S.A.  Phone 352.275 5319 Page 18/26...
  • Page 19: Recommendations For Effective Results

    ROV operator has to find the most effective distance between the lance nozzle and the surface being cleaned. (See Figure 5.2) © 2013 O&M Manual Version 2.0 CaviDyne  5077 Fruitville Rd.; Ste 109-157  Sarasota, FL 34234 U.S.A.  Phone 352.275 5319...
  • Page 20 3. Follow all safety regulations that may be applicable to the work being performed. Figure 5.2 – Lance Position for Best Cleaning Results © 2013 O&M Manual Version 2.0 CaviDyne  5077 Fruitville Rd.; Ste 109-157  Sarasota, FL 34234 U.S.A.  Phone 352.275 5319 Page 20/26...
  • Page 21 3. Flush the system and rinse the power unit with fresh water at the end of the day or work shift. This space intentionally left blank © 2013 O&M Manual Version 2.0 CaviDyne  5077 Fruitville Rd.; Ste 109-157  Sarasota, FL 34234 U.S.A.  Phone 352.275 5319 Page 21/26...
  • Page 22: Maintenance

    This will prevent the system from producing the correct operating pressure. © 2013 O&M Manual Version 2.0 CaviDyne  5077 Fruitville Rd.; Ste 109-157  Sarasota, FL 34234 U.S.A.  Phone 352.275 5319...
  • Page 23: Basic Preventive Maintenance Recommendations

    The water inlet strainer should be inspected and cleaned after each use of the ® CaviBlaster 2040-ROV. This space intentionally left blank © 2013 O&M Manual Version 2.0 CaviDyne  5077 Fruitville Rd.; Ste 109-157  Sarasota, FL 34234 U.S.A.  Phone 352.275 5319 Page 23/26...
  • Page 24: Troubleshooting

    If water is leaking out of the hose, fittings or connections replace the damaged component and securely tighten all connections. d. If water is leaking from the lance body contact CaviDyne for further instructions. e. Check lance and nozzle for foreign particles;...
  • Page 25: Replacement Parts

    5077 Fruitville Rd.; Ste 109-157 Sarasota, FL 34235 USA Phone: (352) 275-5319 Email: support@cavidyne.com www.caviblaster.com (EOS) © 2013 O&M Manual Version 2.0 CaviDyne  5077 Fruitville Rd.; Ste 109-157  Sarasota, FL 34234 U.S.A.  Phone 352.275 5319 Page 25/26...
  • Page 26: Appendix - Component Literature

    Model 7024.100 Udor Model UB-402 Valve Spec Sheet Unloader Valve Cavidyne Cross Warranties Udor USA (EOS) © 2013 O&M Manual Version 2.0 CaviDyne  5077 Fruitville Rd.; Ste 109-157  Sarasota, FL 34234 U.S.A.  Phone 352.275 5319 Page 26/26...

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