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HEIL DURAPACK 5000 Service Manual

High-compaction rear loader
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DURAPACK
5000
®
HIGH-COMPACTION REAR LOADER
SERVICE MANUAL
ISSUED JANUARY 2025
TP1DP5-SM-0125
© 2025 The Heil Co.
.

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Summary of Contents for HEIL DURAPACK 5000

  • Page 1 DURAPACK 5000 ® HIGH-COMPACTION REAR LOADER SERVICE MANUAL ISSUED JANUARY 2025 TP1DP5-SM-0125 © 2025 The Heil Co.

  • Page 2: Important Safety Notice

    Heil product, and for the particular application of the user relative to the Heil product.

  • Page 3: Table Of Contents

    ...................................52 Body Preventive Maintenance Chart ...................................53 (PTO) Inspection and Preventive Maintenance ...................................55 Adjust Lower and Upper Hydraulic Detent Panels ...................................56 Packer/Ejector Cylinders Preventive Maintenance ...................................59 Copyright 2025, The Heil Co. Issued January 2025 Printed in the U.S.A. Table of Contents...
  • Page 4 Fault Screens ...................................106 Critical Faults ...................................106 System Faults ...................................107 Controller Faults ...................................108 Password Protected Screens ...................................110 Option Config ...................................111 Maintenance Screen ...................................113 Mobile Controller ...................................114 Issued January 2025 Copyright 2025, The Heil Co. Table of Contents Printed in the U.S.A.
  • Page 5 ...................................167 Auto-Cycle Upper Panel Down - 701-8426-9 ...................................168 Auto-Cycle Lower Panel In - 701-8426-10 ...................................169 Auto-Cycle Upper Panel Up - 701-8426-11 ...................................170 ................................. 171 Index Copyright 2025, The Heil Co. Issued January 2025 Printed in the U.S.A. Table of Contents...
  • Page 6 ® DURAPACK 5000 NOTES Issued January 2025 Copyright 2025, The Heil Co. Printed in the U.S.A.
  • Page 7 ® DURAPACK 5000 ® DURAPACK 5000 HIGH-COMPACTION REAR LOADER SERVICE MANUAL ISSUED JANUARY 2025 TP1DP5-SM-0125 Copyright 2025, The Heil Co. Issued January 2025 Printed in the U.S.A.
  • Page 8 ® DURAPACK 5000 NOTES Issued January 2025 Copyright 2025, The Heil Co. General Information Printed in the U.S.A.

  • Page 9: Section 1 General Information

    ® DURAPACK 5000 General Information SECTION 1 GENERAL INFORMATION Copyright 2025, The Heil Co. Issued January 2025 Printed in the U.S.A. General Information...

  • Page 10: Introduction

    Operation and Maintenance Manuals. Always read and understand all associated manuals alongside the Heil Parts and Service Manual and Heil Operation Manual before operating or servicing the unit. This manual does not contain and should not be relied upon to cover any CNG system specifics. You must consult the applicable CNG system manual as well as this Manual.

  • Page 11: Recommended Spare Parts

    FILTER, RETURN LINE 031-5601 DISCONNECT, QUICK ELECTRICAL 063-0124 SWITCH, PROXIMITY, CONNECTOR, 30MM 063-0122 SWITCH, PROXIMITY, CONNECTOR, 18MM CONTROLS 075-0953-012 SWITCH, ELECTRICAL 108-8464 SWITCH, TOGGLE 032-1011 ASSEMBLY, YOKE Copyright 2025, The Heil Co. Issued January 2025 Printed in the U.S.A. General Information...

  • Page 12: Electronic Parts Catalog (Epc)

    The Parts Central EPC includes electronic versions of the Heil Parts Manuals, specific to a Customer’s truck configuration and options. After registering and logging in, the user can search by Keyword(s) or Part Number and/or Heil Body Serial Number to quickly identify a spare part or browse a custom parts catalog.
  • Page 13 You can search by Keyword(s) or Part Number within a specific Heil Body Serial Number. For example, if you are looking for a proximity switch for Body Serial Number HPS4959991, you can enter this information into these two fields and the search results will include all parts within the HPS4959991 body that contain the keywords proximity and switch within their part descriptions.
  • Page 14 Search by Body Serial Number If you want to view an entire parts catalog for a particular Heil unit, you can search by only the Heil Body Serial Number, leaving the Keyword(s) / Part Number field blank. The search result will then be the Body Serial Number-specific parts catalog with familiar catalog sections that you can browse.

  • Page 15: Precautionary Statements

    Operator’s Manual does not have these safety messages. Other safety alert messages may be in other sections of the Service Manual or in an Operator’s Manual. You must read and obey all safety alert messages in any manual produced by Heil to support your unit. WARNING Failure to follow all instructions and safety precautions in this manual, in the Service Manual, in other manufacturer’s...
  • Page 16 Moving equipment can be dangerous to bystanders. Death or serious injury can occur if a person is in the wrong area or is not attentive to the operations. Clear the area of all unnecessary people before you operate the controls. Issued January 2025 Copyright 2025, The Heil Co. General Information Printed in the U.S.A.
  • Page 17 Inspect the cylinders after you dump each load and replace if necessary. Copyright 2025, The Heil Co. Issued January 2025 Printed in the U.S.A.
  • Page 18 Do not operate the unit if you do not understand all procedures and instructions in this manual. The owner or designated person can contact your Heil dealer or Heil for additional help. See the Operator’s Manual or Service Manual for contact information.

  • Page 19: Lock-Out/Tag-Out Procedures

    Please check with your supervisor to determine if your company has a specific Lockout/Tagout procedure. Contact your supervisor, Heil Technical Service, or reference OSHA Regulation 1910.147 if you have any questions about Lockout/Tagout.
  • Page 20 VERIFY all unit components are operationally intact. c. ENSURE all employees are safely positioned or removed from the area. d. NOTIFY all affected employees that the Lockout/Tagout devices are being removed. Issued January 2025 Copyright 2025, The Heil Co. General Information Printed in the U.S.A.

  • Page 21: Storing Refuse In Container

    We strongly recommend to use it on Heil products to get best system performance and oil service life. The following oils can be used on Heil products, if Heil standard hydraulic oil (Shell Tellus S2 VX 32) is not available. System performance/oil service life may be compromised.

  • Page 22: Standard Torque Data For Nuts And Bolts

    Torque Fastener Torque Bolt Size Nut Type per Inch Value Value Torque Value Value (STD/Lock) Grade (ft-lbs) (ft-lbs) (ft-lbs) (ft-lbs) 0.25 Lock 5/16 .3125 Lock .375 Issued January 2025 Copyright 2025, The Heil Co. General Information Printed in the U.S.A.
  • Page 23 Bolt Size Nut Type per Inch Value Value Torque Value Value (STD/Lock) Grade (ft-lbs) (ft-lbs) (ft-lbs) (ft-lbs) Lock 7/16 .4375 Lock .500 Lock 9/16 .5625 Lock .625 Copyright 2025, The Heil Co. Issued January 2025 Printed in the U.S.A. General Information...
  • Page 24 Nut Type per Inch Value Value Torque Value Value (STD/Lock) Grade (ft-lbs) (ft-lbs) (ft-lbs) (ft-lbs) Lock 0.750 Lock 0.8750 Lock 1.0000 1105 Lock 1-1/8 1.1250 1395 1256 Issued January 2025 Copyright 2025, The Heil Co. General Information Printed in the U.S.A.
  • Page 25 2644 1909 Lock 1045 1677 1190 1909 1-1/2 2134 1921 1387 1.5000 3425 3083 2226 2401 2161 1561 3854 3468 2505 Lock 1387 2226 1561 2505 Copyright 2025, The Heil Co. Issued January 2025 Printed in the U.S.A. General Information...

  • Page 26: Bolt Type Identification Chart

    NOT USED, replace with same grade bolt. Three radial lines. Quenched and tempered medium carbon steel. Six radial lines. Quenched and tempered special carbon or alloy steel Issued January 2025 Copyright 2025, The Heil Co. General Information Printed in the U.S.A.

  • Page 27: Torque For Hydraulic Tubes And Fittings

    130 ft-lbs. 1560 in-lbs. 1-1/4" 142.5 ft-lbs. 1710 in-lbs. 1-1/2" 178.5 ft-lbs. 2140 in-lbs. 2" 250 ft-lbs. 3000 in-lbs. Figure 2. Torque for Hydraulic Tubes and Fittings Copyright 2025, The Heil Co. Issued January 2025 Printed in the U.S.A. General Information...
  • Page 28 178.5 ft-lbs. 2140 in-lbs. 1" 224 ft-lbs. 2690 in-lbs. 1-1/4" 250 ft-lbs. 3000 in-lbs. 1-1/2" 300 ft-lbs. 3600 in-lbs. Figure 3. Torque for Hydraulic Tubes and Fittings Issued January 2025 Copyright 2025, The Heil Co. General Information Printed in the U.S.A.
  • Page 29 5/8-11 x 2.00 125 ft-lbs. 1500 in-lbs. 4" 5/8-11 x 2.00 125 ft-lbs. 1500 in-lbs. 5" 5/8-11 x 2.25 125 ft-lbs. 1500 in-lbs. Figure 4. Bolt Torque Sequence. Copyright 2025, The Heil Co. Issued January 2025 Printed in the U.S.A. General Information...

  • Page 30: Cold Weather Warmup Procedure

    Battery cables must be securely anchored and not rubbing other equipment. Cable insulation must be free of damage and abrasion. Inspect weekly. NOTICE Always disconnect the battery before welding on the chassis or body. Issued January 2025 Copyright 2025, The Heil Co. General Information Printed in the U.S.A.

  • Page 31: Proximity Switch Troubleshooting

    NOTICE Heil proximity switches have a Light Emitting Diode (LED) on the switch to indicate when the switch is sensing metal. Green indicates the switch is ON. Yellow indicates the switch senses metal. Some proximity switches only have the yellow light.
  • Page 32 ® DURAPACK 5000 General Information PROXIMITY SWITCH TROUBLESHOOTING (CONTINUED) Issued January 2025 Copyright 2025, The Heil Co. General Information Printed in the U.S.A.

  • Page 33: Decals On The Unit

    When you replace a part that has a decal, make sure a new decal is installed on the new part. See the Parts and Service Manual for a complete decal kit and individual decals. Order the decal kit and individual decals from your Heil Dealer or from Heil.
  • Page 34 ® DURAPACK 5000 General Information DECAL CARE (CONTINUED) Figure 5. Recommended Technique Figure 6. Incorrect Technique Issued January 2025 Copyright 2025, The Heil Co. General Information Printed in the U.S.A.

  • Page 35: Hydraulic Symbols

    ® DURAPACK 5000 General Information HYDRAULIC SYMBOLS Copyright 2025, The Heil Co. Issued January 2025 Printed in the U.S.A. General Information...
  • Page 36 ® DURAPACK 5000 General Information HYDRAULIC SYMBOLS (CONTINUED) Issued January 2025 Copyright 2025, The Heil Co. General Information Printed in the U.S.A.

  • Page 37: Electrical Symbols

    ® DURAPACK 5000 General Information ELECTRICAL SYMBOLS Copyright 2025, The Heil Co. Issued January 2025 Printed in the U.S.A. General Information...
  • Page 38 ® DURAPACK 5000 NOTES Issued January 2025 Copyright 2025, The Heil Co. Pumps Printed in the U.S.A.

  • Page 39: Section 2 Pumps

    ® DURAPACK 5000 Pumps SECTION 2 PUMPS Copyright 2025, The Heil Co. Issued January 2025 Printed in the U.S.A. Pumps...

  • Page 40: Hydraulic Pump Control

    Operation - ON with PTO Sol. after 500ms delay, governed by the following EOS parameters: Maximum Engine Speed for PTO Engagement: 1000 RPM Maximum Engine Speed for PTO Operation: 1450 RPM Issued January 2025 Copyright 2025, The Heil Co. Pumps Printed in the U.S.A.
  • Page 41 Pump 2 is ON with PTO Sol. after 500ms delay, governed by the following EOS parameters: Maximum Engine Speed for PTO Engagement: 1800 RPM Maximum Engine Speed for PTO Operation: 2000 RPM Copyright 2025, The Heil Co. Issued January 2025 Printed in the U.S.A.

  • Page 42: Tandem O.i.g.a.i. Pump

    The pump section (pump 2) farthest from the input shaft operates the packer and stays on at higher RPMs. Figure 8. Issued January 2025 Copyright 2025, The Heil Co. Pumps Printed in the U.S.A.

  • Page 43: Tandem Vane Pump O.i.g.a.i. Hydraulic System Troubleshooting

    Some symptoms of a problem in the pump circuit could be no operation or slow operation of the loader or packer system. There are 3 different type of hydraulic flow sharing systems Heil uses. There are three primary causes for the pump circuit to not operate properly: Low or no voltage to the unloader valve coil.

  • Page 44: Power Take-Off

    Pumps POWER TAKE-OFF FAMILIES We use three different Power Take-Off (PTO) families to drive the hydraulic pumps at Heil. A. Engine Driven PTO Commonly called FEPTO. We use a crankshaft adapter then install a driveline and mount the pump in front of the engine.
  • Page 45 This PTO integrates direct-mount and remote-mount pump capabilities. Its built-in driveshaft allows for mounting a pump further from the PTO unit, creating space for a larger pump and manifold system. Figure 12. Extended Shaft PTO. Copyright 2025, The Heil Co. Issued January 2025 Printed in the U.S.A.
  • Page 46 A. Check Voltage at the PTO Solenoid Heil units have a solenoid valve attached to the drive unit. Once this solenoid is activated, it provides transmission oil pressure to the piston and engages the PTO clutches. See "PTO Pressure Switch" image.
  • Page 47 (1) Install a pressure gauge directly on the transmission port. See "Transmission Pressure Measurement" image. (2) Check to see if the pressure is within the specifications provided above Figure 15. Transmission Pressure Measurement. Copyright 2025, The Heil Co. Issued January 2025 Printed in the U.S.A.
  • Page 48 (1) Clutch housing temperature will depend on the transmission temperature (2) Example, 10F on a 300F reading is not a concern, however, 10F on a 100F reading is a concern Figure 16. Clutch Slippage Test. Issued January 2025 Copyright 2025, The Heil Co. Pumps Printed in the U.S.A.

  • Page 49: Section 3 Body And Tailgate

    ® DURAPACK 5000 Body and Tailgate SECTION 3 BODY AND TAILGATE Copyright 2025, The Heil Co. Issued January 2025 Printed in the U.S.A. Body and Tailgate...

  • Page 50: Nomenclature

    ® DURAPACK 5000 Body and Tailgate NOMENCLATURE Figure 17. Body and Tailgate Nomenclature Issued January 2025 Copyright 2025, The Heil Co. Body and Tailgate Printed in the U.S.A.

  • Page 51: Specifications

    Reload – Standard Front Mount or PTO Mount with Driveline @ 47 GPM ........ 6 to 7 Seconds Tailgate Cycle Times: Raise ..............................20 Seconds Lower (use engine low idle only) ..................... 21 Seconds Hopper Capacity ..........................3.9 Cu. Yd. Copyright 2025, The Heil Co. Issued January 2025 Printed in the U.S.A. Body and Tailgate...

  • Page 52: Side Access Door

    A hinged access door is installed on the STREET SIDE of the body, providing access to the hopper for clean-out purposes. Be sure the door is closed and latched correctly at all times. See Figure "Side Access Door" below. Figure 18. Side Access Door. Issued January 2025 Copyright 2025, The Heil Co. Body and Tailgate Printed in the U.S.A.

  • Page 53: Tailgate Support Props

    ® DURAPACK 5000 Body and Tailgate TAILGATE SUPPORT PROPS Figure 19. Copyright 2025, The Heil Co. Issued January 2025 Printed in the U.S.A. Body and Tailgate...

  • Page 54: Underbody And Ejector Unload Valve Locations

    The underbody and ejector unload valves are located on the street-side (left side) front corner of the body beneath the side access door. These valves control the ejector panel and tailgate raise/lower functions. Figure 20. Underbody and Ejector Unload Valve Location. Issued January 2025 Copyright 2025, The Heil Co. Body and Tailgate Printed in the U.S.A.

  • Page 55: Hydraulic Oil Tank With In Tank Oil Filter Location

    In most cases, the hydraulic oil tank is located on the street-side (left side) of the unit and mounted to the chassis. See image below. Optionally, the tank is mounted above the front head of the body. Figure 21. Hydraulic Oil Tank and Filter Location. Copyright 2025, The Heil Co. Issued January 2025 Printed in the U.S.A.

  • Page 56: Sweep Back Off Relief Valve

    Truck-Lite Corrosion Preventive Compound GB ox-gard, anti-oxidant compound Burndy Penetrox A electrical joint compound. These lubricants may be obtained at an electrical supply store. Issued January 2025 Copyright 2025, The Heil Co. Body and Tailgate Printed in the U.S.A.

  • Page 57: Section 4 Maintenance And Adjustment

    ® DURAPACK 5000 Maintenance and Adjustment SECTION 4 MAINTENANCE AND ADJUSTMENT Copyright 2025, The Heil Co. Issued January 2025 Printed in the U.S.A. Maintenance and Adjustment...

  • Page 58: Body Daily Checklist

    Air regulator 90 PSI, typically located street side in the cab behind the seat Operation Operate All Functions to make sure all functions work correctly. Issued January 2025 Copyright 2025, The Heil Co. Maintenance and Adjustment Printed in the U.S.A.

  • Page 59: Body Preventive Maintenance Chart

    Check hoses for cracks, crushes, and cover blisters. Repair or replace if necessary with genuine Heil parts. Any replacement hose should be the same size and pressure rating as listed on the original OEM hose.
  • Page 60 Slide assembly hydraulic components * Daily = 8 hrs. Weekly = 40 hrs. Monthly = 200 hrs. 6 Months = 1000 hrs. Yearly = 2000 hrs. Issued January 2025 Copyright 2025, The Heil Co. Maintenance and Adjustment Printed in the U.S.A.

  • Page 61: Pto Inspection And Preventive Maintenance

    (5) Check for transmission fluid leaks around the PTO/transmission interface. If there are leaks, contact Technical Services. (6) When there are no transmission fluid leaks, place the unit back into service. Copyright 2025, The Heil Co. Issued January 2025 Printed in the U.S.A.

  • Page 62: Adjust Lower And Upper Hydraulic Detent Panels

    12. If the setting is wrong, remove the rubber plug from the end of the panel spool to expose the detent release adjusting screw. See figure below. IMPORTANT: Be sure the area around the packing mechanism is clear of all people! Figure 22. Lower Detent Hydraulic Panel. Issued January 2025 Copyright 2025, The Heil Co. Maintenance and Adjustment Printed in the U.S.A.
  • Page 63 NOTE: Be careful not to force the adjusting screw or it may deform the internal adjusting rod and make the valve inoperative. 14. Repeat steps 8 – 12 to check the results. Copyright 2025, The Heil Co. Issued January 2025 Printed in the U.S.A.
  • Page 64 NOTE: Be careful not to force the adjusting screw or it may deform the internal adjusting rod and make the valve inoperative. 14. Repeat steps 8 – 12 to check the results. Issued January 2025 Copyright 2025, The Heil Co. Maintenance and Adjustment Printed in the U.S.A.

  • Page 65: Packer/Ejector Cylinders Preventive Maintenance

    Equipment operated while you do maintenance or service procedures can cause serious injury or death so also make sure to clear the area around the unit of all bystanders. CAUTION Failure to follow these instructions can result in damage to the Heil body, truck chassis or can cause personal injury! HEIL PACKER/EJECTOR CYLINDERS PREVENTIVE MAINTENANCE CHART DAILY...

  • Page 66: Lubrication Guide

    Clean fittings before applying grease and always pump enough grease into joint to remove the old grease. Wipe off excess grease. Lubricate moveable mechanical parts without fittings every 60 days with non-detergent engine oil. See the figure below. Figure 23. Lubrication Guide Issued January 2025 Copyright 2025, The Heil Co. Maintenance and Adjustment Printed in the U.S.A.
  • Page 67 Container Mech. Control: A. Handle Weekly/40 Hours B. Upper Pivot Weekly/40 Hours Ejector Cylinder (Not Shown) Weekly/40 Hours Access Door Hinges (Not Shown) Every 60 Days Copyright 2025, The Heil Co. Issued January 2025 Printed in the U.S.A. Maintenance and Adjustment...

  • Page 68: Preparing The Unit To Check The Oil Level

    The oil tank is mounted behind the chassis cab. The oil level in the standard tank must be kept between the low and full marks as indicated on the sight gauge. See the figure below. Figure 24. Hydraulic Oil Tank and Sight Gauge Issued January 2025 Copyright 2025, The Heil Co. Maintenance and Adjustment Printed in the U.S.A.

  • Page 69: Check Oil Level

    200 mesh (or finer) screen. Never use a cloth to filter the oil. WHEN TO CHANGE OIL FILTER ELEMENT Change the filter more often under certain conditions such as an extremely dusty atmosphere or area. Use only Heil replacement filters. Purchase the filter element from your local Heil distributor.

  • Page 70: Change Hydraulic Oil Filter

    Maintenance and Adjustment CHANGE HYDRAULIC OIL FILTER ELEMENT Watch the Service Shack Video online at www.Heil.com/Heil-Service-Shack and selecting Changing Filters. Replace the hydraulic filter element after first 30 days of operation, then every 6 months or 1000 hours of operation OR when filter bypass light is ON.

  • Page 71: Drain And Clean The Hydraulic Oil Tank

    10. Install the outlet flange with a new gasket and the 100 mesh suction strainer into the tank. 11. Install the drain plug in the tank bottom. 12. Reconnect and tighten all hose connections that were disconnected. Copyright 2025, The Heil Co. Issued January 2025 Printed in the U.S.A.

  • Page 72: Purge The Hydraulic System

    10. Replace the failed hydraulic component that has introduced the contamination into the system. NOTICE Before filling the tank be sure the funnel is clean and 200 mesh (or finer) screen is used to strain the hydraulic oil. Issued January 2025 Copyright 2025, The Heil Co. Maintenance and Adjustment Printed in the U.S.A.
  • Page 73 22. Run the unit for 40 hours and recheck the hydraulic filter and system magnets for debris. Service the hydraulic filter and magnets as needed. NOTICE Extra magnets may be placed inside the hydraulic reservoir to accelerate the removal of metal particles. Copyright 2025, The Heil Co. Issued January 2025 Printed in the U.S.A. Maintenance and Adjustment...

  • Page 74: Tailgate Control Valve Pressure Settings

    B.Order of Adjustment Procedures 1. Tailgate Valve a. Sweep Detent b. Slide Detent 2. Ejector Unload Valve (Commonly known as BC Valve) 3. Underbody Valve – Main Relief Issued January 2025 Copyright 2025, The Heil Co. Maintenance and Adjustment Printed in the U.S.A.
  • Page 75 12. Insert a screwdriver and turn adjusting screw in to the spool (clockwise) to increase the kick out pressure or turn adjusting screw out of the spool (counter clockwise) to decrease pressure. 13. Repeat steps 8 thru 12 to check results. Copyright 2025, The Heil Co. Issued January 2025 Printed in the U.S.A.
  • Page 76 G.Underbody Valve – Main Relief See Underbody Valve - Main Relief Adjustments section for the detailed procedure to performing these adjustments. Issued January 2025 Copyright 2025, The Heil Co. Maintenance and Adjustment Printed in the U.S.A.

  • Page 77: Kick Out Adjustments

    ¾ “+ ¼”. See kick out figures below. 3. If incorrect, loosen jam nuts and turn the adjusting rod clockwise to lengthen or counter clockwise to shorten the rod. Figure 28. Upper Kick Out Adjustment Copyright 2025, The Heil Co. Issued January 2025 Printed in the U.S.A.
  • Page 78 3. If Incorrect, loosen jam nuts and turn the adjusting rod clockwise to lengthen or counter clockwise to shorten the rod. Figure 29. Lower Kick Out Adjustments Issued January 2025 Copyright 2025, The Heil Co. Maintenance and Adjustment Printed in the U.S.A.

  • Page 79: Ejector Unload Valve

    5. Disconnect the top kick-out on the tailgate control lever. Do the following to disconnect the top kick-out: (a) Remove the retaining capscrew from the kick-out pivot. (b) Pull the control lever off of the pin. Copyright 2025, The Heil Co. Issued January 2025 Printed in the U.S.A.
  • Page 80 2100 PSI, the ejector line pressure gauge will fall rapidly to 0 PSI. Relief B is now set at 2100 PSI. NOTE: Manually shift the upper panel control lever to neutral. Issued January 2025 Copyright 2025, The Heil Co. Maintenance and Adjustment Printed in the U.S.A.
  • Page 81 Do not apply torque beyond this point, as damage to the adjusting screw could occur. If this happens, the adjusting screw will not operate properly and remain at maximum pressure even when the setting is lowered. Copyright 2025, The Heil Co. Issued January 2025 Printed in the U.S.A.

  • Page 82: Ejector Shoe Adjustment

    See Figure Ejector Shoe below. Figure 32. Ejector Shoe Adjustment Issued January 2025 Copyright 2025, The Heil Co. Maintenance and Adjustment Printed in the U.S.A.

  • Page 83: Underbody Valve - Main Relief And Pump Pressure

    3. Lower the pump unload pressure by turning the pressure compensating adjuster screw counterclockwise until reaching 2500 PSI. The pump is set. 4. Check the system pressure again. 5. Remove the pressure gauges from the lines. 6. Check for leaks. Copyright 2025, The Heil Co. Issued January 2025 Printed in the U.S.A. Maintenance and Adjustment...

  • Page 84: Optional Container Mechanism Adjustment Procedure

    (e) Turn the adjusting screw clockwise to increase the pressure or counterclockwise to decrease the pressure. (f) Tighten the lock nut and re-install the cover nut when the proper pressure is attained. Issued January 2025 Copyright 2025, The Heil Co. Maintenance and Adjustment Printed in the U.S.A.

  • Page 85: Tailgate Control Lever Alignment

    1. Loosen jam nuts on sweep control adjusting rod. 2. Turn rod clockwise to shorten or counter clockwise to lengthen, to raise or lower control handle. Figure 35. Tailgate Control Levers. Copyright 2025, The Heil Co. Issued January 2025 Printed in the U.S.A.

  • Page 86: Underbody Valve Disassembly/Assembly

    7. Reassemble the three stud nuts on the stud assembly. Tighten nuts evenly to 32 ft./lbs. NOTE: Use care when replacing valve section to avoid dislodging the o-rings from the counterbores. Figure 36. Underbody Valve Disassembly and Assembly. Issued January 2025 Copyright 2025, The Heil Co. Maintenance and Adjustment Printed in the U.S.A.

  • Page 87: Replacing Spool Seals

    Do not hold the spool with a wrench. This will destroy the spool finish. Figure 37. Replace Spool Seals. Copyright 2025, The Heil Co. Issued January 2025 Printed in the U.S.A.

  • Page 88: Cracked Weld Joints

    REPAIRING CRACKED WELD JOINTS Repair all cracked weld joints immediately after finding cracked weld joints. If you are unsure of the proper repair procedure, call Heil Technical Services at 866-310-4345. TAILGATE LUBRICATION See Grease Lubrication Recommendation and Body Lubrication Guidein this section.

  • Page 89: Section 5 Body Controller Hardware

    ® DURAPACK 5000 Body Controller Hardware SECTION 5 BODY CONTROLLER HARDWARE Copyright 2025, The Heil Co. Issued January 2025 Printed in the U.S.A. Body Controller Hardw are...

  • Page 90: In-Cab Display

    ® DURAPACK 5000 Body Controller Hardware IN-CAB DISPLAY Issued January 2025 Copyright 2025, The Heil Co. Body Controller Hardw are Printed in the U.S.A.

  • Page 91: Home Screen

    IN-CAB DISPLAY ® Refer to the Heil DuraPack 5000 Operation Manual for screens on the InSight™ Diagnostic Display related to operating the unit. The display also allows a qualified and authorized Service Technician to see detailed system information and make configuration changes based on option configuration.

  • Page 92: Display Indicators

    9. Side Door - (Optional) Included with Side Door Pump Shutdown, indicates Side Door Closed or Open, GREEN, “SIDE DOOR CLOSED” RED, “SIDE DOOR OPEN” 10. Unused - These indicators will be blank Issued January 2025 Copyright 2025, The Heil Co. Body Controller Hardw are Printed in the U.S.A.

  • Page 93: Status Led

    RED, 5Hz Flash – Application Stopped due to Low Voltage RED, 10Hz Flash – Application Stopped with error application is stopped RED, Continuous – Application Stopped with Fatal Error Copyright 2025, The Heil Co. Issued January 2025 Printed in the U.S.A.

  • Page 94: Function Buttons

    Functions Enabled This GREEN line indicates that a function associated with this button is active. Scroll down through the functions to locate the enabled function(s). Issued January 2025 Copyright 2025, The Heil Co. Body Controller Hardw are Printed in the U.S.A.

  • Page 95: Message Banner

    4. Service Mode – system has been placed in service mode. (RED) “SERVICE MODE!!!” 5. Tailgate Buzzer – visual indication that the Tailgate Buzzer switch is pressed. (BLUE) “Operator Alert” Copyright 2025, The Heil Co. Issued January 2025 Printed in the U.S.A. Body Controller Hardw are...
  • Page 96 8. Hydraulic Oil/Ambient Temp - (Optional) displayed as default message. (BLACK) “Hyd. Oil Temp.: ##° F” “Ambient Temp.: ##° F” 9. System OFF – Hydraulic System is turned off (GRAY) “System OFF” Issued January 2025 Copyright 2025, The Heil Co. Body Controller Hardw are Printed in the U.S.A.

  • Page 97: Counter Screen

    Hyd. Oil Life displays remaining life of the hydraulic oil based on 2000 hours of pump operation. OTHER Oil Temp High records the highest hydraulic oil temperature since reset. Copyright 2025, The Heil Co. Issued January 2025 Printed in the U.S.A.

  • Page 98: Display Screen

    CAN1 buss load percentage, the buss load for communications between the controllers and display. Current display program process time in microseconds. Maximum display program process time, in microseconds, during the current power cycle. Issued January 2025 Copyright 2025, The Heil Co. Body Controller Hardw are Printed in the U.S.A.

  • Page 99: Cab Controller Inputs

    Controller Power, Ignition Feed VBB1 Supply Voltage Supply Voltage for Outputs 00-08, Ignition Feed VBB2 Supply Voltage Supply Voltage for Outputs 08-15, Ignition Feed Copyright 2025, The Heil Co. Issued January 2025 Printed in the U.S.A. Body Controller Hardw are...
  • Page 100 Current temp. of controller Max. Controller Temp. Highest recorded temp. life of unit CAN1 Bus Load Bus loading for controller network Mobile Controller Program 109-0329-yyyymmdd Issued January 2025 Copyright 2025, The Heil Co. Body Controller Hardw are Printed in the U.S.A.

  • Page 101: Body Controller Inputs

    Controller power, battery feed VBB1 Supply Voltage Supply voltage for outputs 00-08, battery feed VBB2 Supply Voltage Supply voltage for outputs 08-15, ignition feed Copyright 2025, The Heil Co. Issued January 2025 Printed in the U.S.A. Body Controller Hardw are...
  • Page 102 Current temp. of controller Max. Controller Temp. Highest recorded temp. life of unit CAN1 Bus Load Bus loading for controller network Controller Program 109-0330-yyyymmdd Issued January 2025 Copyright 2025, The Heil Co. Body Controller Hardw are Printed in the U.S.A.

  • Page 103: Tailgate Controller Inputs

    Controller power, battery feed VBB1 Supply Voltage Supply voltage for outputs 00-08, battery feed VBB2 Supply Voltage Supply voltage for outputs 08-15, ignition feed Copyright 2025, The Heil Co. Issued January 2025 Printed in the U.S.A. Body Controller Hardw are...
  • Page 104 Current temp. of controller Max. Controller Temp. Highest recorded temp. life of unit CAN1 Buss Load Bus loading for controller network Controller Program 109-0331-yyyymmdd Issued January 2025 Copyright 2025, The Heil Co. Body Controller Hardw are Printed in the U.S.A.

  • Page 105: Chassis Variables (J1939)

    ON = Chassis left turn lamps ON Tail Lamp Sig. ON = Chassis tail lamps ON Back-Up Lamp Sig. ON = Chassis back-up lamps ON Copyright 2025, The Heil Co. Issued January 2025 Printed in the U.S.A. Body Controller Hardw are...

  • Page 106: Cab Controller Outputs

    OUT03 Pump 1 Sol. Power to pump 1 solenoid OUT04 Pump 2 Sol. Power to pump 2 solenoid OUT05 Spare Out OUT06 Spare Out Issued January 2025 Copyright 2025, The Heil Co. Body Controller Hardw are Printed in the U.S.A.
  • Page 107 Spare Out OUT13 Spare Out OUT14 In Cab Alarm 1 Tailgate buzzer or critical fault OUT15 In Cab Alarm 2 Tailgate open or operator warning Copyright 2025, The Heil Co. Issued January 2025 Printed in the U.S.A. Body Controller Hardw are...

  • Page 108: Body Controller Outputs

    Option Output 2 Optional output controlled by display button OUT04 Spare Out OUT05 Clearance/Marker Light NOT USED, power to body clear/marker lamps OUT06 Spare Out Issued January 2025 Copyright 2025, The Heil Co. Body Controller Hardw are Printed in the U.S.A.
  • Page 109 Strobe 1 Power to front of body oval strobe lights OUT14 Strobe 2 Power to front of body 360 strobe lights OUT15 Spare Out Copyright 2025, The Heil Co. Issued January 2025 Printed in the U.S.A. Body Controller Hardw are...

  • Page 110: Tailgate Controller Outputs

    NOT USED, power to tail lamps OUT05 Clearance/Marker Light NOT USED, power to clearance lamps OUT06 Tailgate Open Alarm Power to tailgate open audible alarm Issued January 2025 Copyright 2025, The Heil Co. Body Controller Hardw are Printed in the U.S.A.
  • Page 111 Power to tailgate hopper lamp(s) OUT13 Strobe 1 Power to oval strobe lights OUT14 Strobe 2 Power to 360 strobe light(s) OUT15 Spare Out Copyright 2025, The Heil Co. Issued January 2025 Printed in the U.S.A. Body Controller Hardw are...

  • Page 112: Fault Screens

    Vehicle in Motion W/ J1939 indicates Vehicle Wheel Throttle advance is interrupted. Re-initiate Throttle Advanced Speed greater than zero, with Throttle throttle advance active. Advance request Issued January 2025 Copyright 2025, The Heil Co. Body Controller Hardw are Printed in the U.S.A.

  • Page 113: System Faults

    Input signal resistance is high, temperature sensor disconnected. Sensor Short to Ground, Hyd. Input signal resistance is low, temperature signal shorted to ground. Temp Sensor Copyright 2025, The Heil Co. Issued January 2025 Printed in the U.S.A. Body Controller Hardw are...

  • Page 114: Controller Faults

    Controller lost comms with Tailgate controller. Body, Low Voltage, VBBS Pin 10 - Supply Voltage < 10VDC Supply Pwr. Body, Low Voltage, Controller internal voltage low Internal Pwr. Issued January 2025 Copyright 2025, The Heil Co. Body Controller Hardw are Printed in the U.S.A.
  • Page 115 Controller lost comms with Body controller. Body Tailgate, Lost Comms w/ Controller lost comms with Tailgate controller. Display, Low Voltage, Display Supply Voltage < 10VDC Supply Pwr. Copyright 2025, The Heil Co. Issued January 2025 Printed in the U.S.A. Body Controller Hardw are...

  • Page 116: Password Protected Screens

    This will switch the view to the password screen. Enter the password and press OK. Figure 51. PASSWORD PROTECTED SCREEN PASSWORD Maintenance 4321 Option Config 123412 Issued January 2025 Copyright 2025, The Heil Co. Body Controller Hardw are Printed in the U.S.A.

  • Page 117: Option Config

    No Side Door Interlock (Default OFF) ON, disables side door interlock pump shutdown. Turn OFF when optional side access door pump shutdown is not installed. Copyright 2025, The Heil Co. Issued January 2025 Printed in the U.S.A. Body Controller Hardw are...
  • Page 118 Arrow RIGHT to adjust engine idle. This is required on chassis not equipped with J1939. This uses the alternator R-Stator or Tach. signal, in leu of J1939 messaging. Issued January 2025 Copyright 2025, The Heil Co. Body Controller Hardw are Printed in the U.S.A.

  • Page 119: Maintenance Screen

    Service Mode, press OK button to activate. Service mode is strictly intended to allow pump operation while servicing or troubleshooting the unit. Figure 53. Copyright 2025, The Heil Co. Issued January 2025 Printed in the U.S.A. Body Controller Hardw are...

  • Page 120: Mobile Controller

    ® DURAPACK 5000 Body Controller Hardware MOBILE CONTROLLER Issued January 2025 Copyright 2025, The Heil Co. Body Controller Hardw are Printed in the U.S.A.

  • Page 121: Programmable Controllers

    Application running (RUN MODE) Flash @ 5 Hz Supply voltage low Continuous Fatal error Yellow/Red Flash @ 5 Hz Communication lost during current power cycle Copyright 2025, The Heil Co. Issued January 2025 Printed in the U.S.A. Body Controller Hardw are...
  • Page 122 Chassis interface, including J1939 comms Hydraulic Pump Controls Option Configuration Audible Alarms Pump hour count Figure 54. Under Passenger Seat Location. Figure 55. Doghouse Location. Issued January 2025 Copyright 2025, The Heil Co. Body Controller Hardw are Printed in the U.S.A.
  • Page 123 Mounted behind the access panel on the street side of the body, as shown below. This controller manages circuits local to the body, including: Strobe Lights Work Lights Oil Tanks Circuits Chassis FMVSS light inputs Figure 56. Body Location, Street Side. Copyright 2025, The Heil Co. Issued January 2025 Printed in the U.S.A. Body Controller Hardw are...
  • Page 124 Mounted in the upper portion of the tailgate this controller manages circuits local to the tailgate, including: Strobe Lights Work Lights Tailgate controls Figure 57. DuraPack 5000. Figure 58. PowerTrak Commercial. Issued January 2025 Copyright 2025, The Heil Co. Body Controller Hardw are...

  • Page 125: Control Fusing

    Body Controller (Pin 19, Outputs 00-07) Tailgate Controller (Pin 10, Controller power) Tailgate Controller (Pin 19, Outputs 00-07) Ignition Power F3 (10amp) Spare F4 (10amp) Spare Copyright 2025, The Heil Co. Issued January 2025 Printed in the U.S.A. Body Controller Hardw are...
  • Page 126 Body Controller (Pin 10, Controller power) Body Controller (Pin 19, Outputs 00-07) Tailgate Controller (Pin 10, Controller power) Tailgate Controller (Pin 19, Outputs 00-07) Issued January 2025 Copyright 2025, The Heil Co. Body Controller Hardw are Printed in the U.S.A.

  • Page 127: Control Area Network

    3 seconds the controller changes the baud rate to 500K and continues. The controller continues to alternate baud rates every 3 second. If no messages are received within 15 seconds a fault is set, the baud rate will rest at 250K. Copyright 2025, The Heil Co. Issued January 2025 Printed in the U.S.A.
  • Page 128 ® DURAPACK 5000 Body Controller Hardware CONTROL AREA NETWORK (CONTINUED) Network Schematic Issued January 2025 Copyright 2025, The Heil Co. Body Controller Hardw are Printed in the U.S.A.
  • Page 129 ® DURAPACK 5000 Body Controller Hardware CONTROL AREA NETWORK (CONTINUED) System Architecture Copyright 2025, The Heil Co. Issued January 2025 Printed in the U.S.A. Body Controller Hardw are...
  • Page 130 ® DURAPACK 5000 NOTES Issued January 2025 Copyright 2025, The Heil Co. Body Controller Softw are Printed in the U.S.A.

  • Page 131: Section 6 Body Controller Software

    ® DURAPACK 5000 Body Controller Software SECTION 6 BODY CONTROLLER SOFTWARE Copyright 2025, The Heil Co. Issued January 2025 Printed in the U.S.A. Body Controller Softw are...

  • Page 132: Mobile Controller Documentation Program 109-0382

    +12-volt signal to a Heil-32 Extended Controller input to turn the input ON unless otherwise specified. With an input ON, the corresponding input field (with Description and Address) shown on the IN-SIGHT display will also be ON.
  • Page 133 Pin Number SPARE OUT OUT00 SPARE OUT OUT01 PTO SOL. OUT02 PUMP 1 SOL. OUT03 PUMP 2 SOL. OUT04 SPARE OUT OUT05 SPARE OUT OUT06 Copyright 2025, The Heil Co. Issued January 2025 Printed in the U.S.A. Body Controller Softw are...
  • Page 134 OUT09 CAMERA REVERSE TRIGGER OUT10 CAB STROBE OUT11 SPARE OUT OUT12 SPARE OUT OUT13 IN CAB ALARM 1 OUT14 IN CAB ALARM 2 OUT15 Issued January 2025 Copyright 2025, The Heil Co. Body Controller Softw are Printed in the U.S.A.
  • Page 135 Not Used OUT00 Not Used OUT01 EJECTOR EXTEND SOL OUT02 EJECTOR RETRACT SOL OUT03 TAILGATE RAISE SOL OUT04 SPARE OUT OUT05 TAILGATE LOWER SOL OUT06 Copyright 2025, The Heil Co. Issued January 2025 Printed in the U.S.A. Body Controller Softw are...
  • Page 136 OUT08 SPARE OUT OUT09 WORK LIGHT #1 OUT10 REVERSE FLOOD LIGHT OUT11 SPARE OUT OUT12 STROBE 1 OUT13 STROBE 2 OUT14 SPARE OUT OUT15 Issued January 2025 Copyright 2025, The Heil Co. Body Controller Softw are Printed in the U.S.A.
  • Page 137 Output Number Pin Number RIGHT TURN LIGHT OUT00 LEFT TURN LIGHT OUT01 STOP LIGHT OUT02 BACK UP LIGHT/ALARM OUT03 TAILLIGHT OUT04 CLEARANCE/MARKER OUT05 LIGHT Copyright 2025, The Heil Co. Issued January 2025 Printed in the U.S.A. Body Controller Softw are...
  • Page 138 MUNICIPAL FLASH #2 OUT09 WORK LIGHT #1 OUT10 REVERSE FLOOD LIGHT OUT11 SPARE OUT OUT12 STROBE 1 OUT13 STROBE 2 OUT14 SPARE OUT OUT15 Issued January 2025 Copyright 2025, The Heil Co. Body Controller Softw are Printed in the U.S.A.
  • Page 139 Default Setting None Function Logic: ON/OFF with chassis Neutral, Active high or low signal. Input Device Status I/O Address Status Pressure Switch Activated %IB3 Copyright 2025, The Heil Co. Issued January 2025 Printed in the U.S.A. Body Controller Softw are...
  • Page 140 Function Logic: R-Stator or Tach Sig. used with absence of J1939. Input Device Status I/O Address Status Tacho generator Continuous Signal %IB15 Engine RPM Issued January 2025 Copyright 2025, The Heil Co. Body Controller Softw are Printed in the U.S.A.
  • Page 141 E1. Configure-Operates in neutral Deactivated %MX0.2 E2. Neutral Signal Activated Pump Engine over speed (EOS) Activated ON (See Note Below) Configure-Operates at Idle Activated %MX0.1 Copyright 2025, The Heil Co. Issued January 2025 Printed in the U.S.A. Body Controller Softw are...
  • Page 142 Function Logic: Power supply to sensors, ON with Ignition Conditions: When Ignition is in ON and Controller is in ON condition, Sensor Power = ON Issued January 2025 Copyright 2025, The Heil Co. Body Controller Softw are Printed in the U.S.A.
  • Page 143 7. Camera Reverse Trigger (OUT10 - PIN04) Function: This output gives power to camera input. Condition Modifiable Parameters Default Setting None Function Logic: Power to camera input, back up Copyright 2025, The Heil Co. Issued January 2025 Printed in the U.S.A. Body Controller Softw are...
  • Page 144 A1 to be true when there’s a critical shutdown fault, and this triggers the buzzer as a beep which is generated in a pulse form, lasting 500 milliseconds for both on and off periods of 4 sec or if the fault is reset. Issued January 2025 Copyright 2025, The Heil Co. Body Controller Softw are Printed in the U.S.A.
  • Page 145 A3: Additionally, warnings are triggered if there are operator faults, such as high oil temperature or if the vehicle is moving without locking the tailgate. A4: If the service screen is opened on the HMI when System Enable activated. Copyright 2025, The Heil Co. Issued January 2025 Printed in the U.S.A.
  • Page 146 Condition Modifiable Parameters Default Setting None Function Logic: ON with body throttle advance switch. Input Device Status I/O Address Status Selector Switch Activated %IB7 Issued January 2025 Copyright 2025, The Heil Co. Body Controller Softw are Printed in the U.S.A.
  • Page 147 Function: Triggers the reverse camera signal and enables the reverse flood lights. Condition Modifiable Parameters Default Setting None Function Logic: ON with chassis back-up lights. Input Device Status I/O Address Status Copyright 2025, The Heil Co. Issued January 2025 Printed in the U.S.A. Body Controller Softw are...
  • Page 148 Function: Activates the rear taillights and work light. Condition Modifiable Parameters Default Setting None Function Logic: ON with chassis taillights. Input Device Status I/O Address Status Taillight signal Activated %IB14 Issued January 2025 Copyright 2025, The Heil Co. Body Controller Softw are Printed in the U.S.A.
  • Page 149 Function or Component Status I/O Address Status Configure-Pneumatic Valve Activated CAN(HMI) enabled Condition for Allow Eject Activated ON (See Note Below) Communication Disconnection- Deactivated Copyright 2025, The Heil Co. Issued January 2025 Printed in the U.S.A. Body Controller Softw are...
  • Page 150 Condition E to be false, when vehicle is not in neutral and if TG open or TG unlock is initiated. Note: Tailgate raise SOL can be activated from HMI display and conditions A, B, C, and D remains the same. Issued January 2025 Copyright 2025, The Heil Co. Body Controller Softw are Printed in the U.S.A.
  • Page 151 Function Logic: Power to anti-backpack relay when TG is closed. Conditions necessary to activate the circuit: Condition Function or Component Status I/O Address Status Configure-Anti Backpack Activated CAN(HMI) Copyright 2025, The Heil Co. Issued January 2025 Printed in the U.S.A. Body Controller Softw are...
  • Page 152 Conditions: (A) OR (B) 9. Cab Strobe - 1 (OUT13 - PIN07) Function: This output controls the CAB strobe lights. Condition Modifiable Parameters Default Setting None Issued January 2025 Copyright 2025, The Heil Co. Body Controller Softw are Printed in the U.S.A.
  • Page 153 Condition B3 to be true when auto strobe is enabled in HMI, and the vehicle speed is less than 20MPH and NO left or right signal and System Enable (Ensures no critical faults). Copyright 2025, The Heil Co. Issued January 2025 Printed in the U.S.A.
  • Page 154 Function: Enables CAB alarm - 1. Condition Modifiable Parameters Default Setting None Function Logic: ON with tailgate buzzer PB. Input Device Status I/O Address Status Push Button Activated %IB7 Issued January 2025 Copyright 2025, The Heil Co. Body Controller Softw are Printed in the U.S.A.
  • Page 155 Function Logic: ON with tailgate sweep control lever activated and no electric tailgate valve. Input Device Status I/O Address Status Proximity switch Activated %IB13 Copyright 2025, The Heil Co. Issued January 2025 Printed in the U.S.A. Body Controller Softw are...
  • Page 156 Function: Ensures tailgate is closed and enables alarm if not. Condition Modifiable Parameters Default Setting None Function Logic: ON with tailgate closed. Input Device Status I/O Address Status Proximity Switch Activated %IB15 Issued January 2025 Copyright 2025, The Heil Co. Body Controller Softw are Printed in the U.S.A.
  • Page 157 Tailgate closed Proximity Deactivated IN15 Tailgate function operated from HMI Activated Note: Conditions (A AND NOT B) OR (C) will activate the tailgate open alarm. Copyright 2025, The Heil Co. Issued January 2025 Printed in the U.S.A. Body Controller Softw are...
  • Page 158 Function Logic: Power supply to sensors, ON with ignition. Conditions: When the ignition is in ON and the controller is in ON condition, sensor power = ON. Issued January 2025 Copyright 2025, The Heil Co. Body Controller Softw are Printed in the U.S.A.

  • Page 159: Section 7 Schematics

    ® DURAPACK 5000 Schematics SECTION 7 SCHEMATICS Copyright 2025, The Heil Co. Issued January 2025 Printed in the U.S.A. Schematics...

  • Page 160: Harness, Body Controller, 2020 Rel - 263-1869-001

    REF. PART No. DESCRIPTION QTY. 108-6461-001 CONNECTOR, 3 POS, PLUG 108-6461-002 CONNECTOR, 3 POS, RECEPT 108-6461-003 CONNECTOR, 4 POS, PLUG 108-6461-004 CONNECTOR, 4 POS, RECEPTACLE 108-6461-005 CONNECTOR, 6 POS, PLUG 108-6461-006 CONNECTOR, 6 POS, RECEPTACLE 108-6461-007 CONNECTOR, 8 POS, PLUG 108-6461-011 CONNECTOR, 2 POS, PLUG 108-6461-012...

  • Page 161: Harness, Body, 2020 Rel - 263-1869-002

    REF. PART No. DESCRIPTION QTY. SIDE 108-6461-001 CONNECTOR, 3 POS, PLUG DOOR 108-6461-002 CONNECTOR, 3 POS, RECEPT PIN-A 108-6461-011 CONNECTOR, 2 POS, PLUG PIN-B 108-6461-012 CONNECTOR, 2 POS, RECEPT PIN-C 108-8588-011 CONNECTOR, 12 POS, RECEPT, A KEY REF PINOUT 108-8721-005 WORK 108-8588-013 CONNECTOR, 12 POS, PLUG, A KEY...

  • Page 162: Harness, Mid Tailgate Light Cluster 2020 Rel - 263-1869-011

    PART No DESCRIPTION 108-2648 SILICON RECTIFIER DIODE 108-4815-020 CONNECTOR, 21 POS RECEPT. 108-4815-024 CONNECTOR, 23 POS RECEPT. 108-4815-188 LG COMPRESSION BACKSHELL UPPER 108-4815-189 LG COMPRESSION NUT 12 8 108-4827-003 CONNECTOR, 2 POS, MALE 108-4827-006 CONNECTOR, 3 POS, FEMALE 108-6461-001 CONNECTOR, 3 POS, PLUG SIDE SIDE 108-6461-002...

  • Page 163: Harness, Upper Tailgate, 2020 Rel - 263-1869-010

    PART No DESCRIPTION 108-4815-020 CONNECTOR, HDP 21 POS RECEPT 108-4815-021 HDP 21 POS PLUG 108-4815-188 LG COMPRESSION BACKSHELL SLIDE 108-4815-189 LG COMPRESSION NUT 108-6461-001 AT 3 WAY PLUG ACTIVE 108-6461-002 AT 3 WAY RECEPTACLE 108-6461-011 AT 2 WAY PLUG 108-6461-012 AT 2 WAY RECEPTACLE PIN-A WHITE "GROUND"...

  • Page 164: Harness, Cab Controller Convent Cab Non Rp70, 2020 Rel - 263-1882-001

    PART No DESCRIPTION SPARE INPUTS AND OUTPUTS 108-6461-001 CONNECTOR, 3 POS PLUG PUMP D-1A 108-6461-007 CONNECTOR, 8 POS PLUG 108-6461-008 CONNECTOR, 8 POS RECEPTACLE 108-6461-009 CONNECTOR, 12 POS PLUG 108-6461-153 DT 3 WAY RECEPTACLE FLANGE CTRL 108-8411-003 CONNECTOR, 4 POS RECEPTACLE 108-8450-001 CAP, HEAT SHRINK APPLY TRUCK-LITE NYK-77 (OR APPROVED EQUAL) TO CONNECTOR.

  • Page 165: Harness, Cab Controller Cab Over Rp170, 2020 Rel - 263-1882-002

    108-4815-207 CONNECTOR, 31 POS PLUG (RP170 D-1) 108-4815-209 CONNECTOR, 8 POS PLUG (RP170 D-1A) 108-6461-001 CONNECTOR, 3 POS PLUG 108-6461-003 AT 4 POS PLUG 108-6461-004 AT 4 POS RECEPTACLE 108-6461-007 CONNECTOR, 8 POS PLUG 108-6461-008 CONNECTOR, 8 POS RECEPTACLE 108-6461-009 CONNECTOR, 12 POS PLUG 108-6461-153 DT 3 WAY RECEPTACLE FLANGE...

  • Page 166: Hydraulic Schematic - 701-8426-1

    OTHERWISE SPECIFIED: works from or otherwise reproduce this drawing in whole or LINEAR (INCHES) TYPE in part except as authorized, in writing, by Heil XX = Environmental. You agree to immediately return DRAFT TITLE:...

  • Page 167: Pump On Recirculation - No Function Activated - 701-8426-2

    OTHERWISE SPECIFIED: works from or otherwise reproduce this drawing in whole or LINEAR (INCHES) TYPE in part except as authorized, in writing, by Heil XX = Environmental. You agree to immediately return DRAFT TITLE:...

  • Page 168: Ejector Extend - 701-8426-3

    OTHERWISE SPECIFIED: works from or otherwise reproduce this drawing in whole or LINEAR (INCHES) TYPE in part except as authorized, in writing, by Heil XX = Environmental. You agree to immediately return DRAFT TITLE:...

  • Page 169: Ejector Retract - 701-8426-4

    OTHERWISE SPECIFIED: works from or otherwise reproduce this drawing in whole or LINEAR (INCHES) TYPE in part except as authorized, in writing, by Heil XX = Environmental. You agree to immediately return DRAFT TITLE:...

  • Page 170: Tailgate Raise - 701-8426-5

    OTHERWISE SPECIFIED: works from or otherwise reproduce this drawing in whole or LINEAR (INCHES) TYPE in part except as authorized, in writing, by Heil XX = Environmental. You agree to immediately return DRAFT TITLE:...

  • Page 171: Tailgate Lower- 701-8426-6

    OTHERWISE SPECIFIED: works from or otherwise reproduce this drawing in whole or LINEAR (INCHES) TYPE in part except as authorized, in writing, by Heil XX = Environmental. You agree to immediately return DRAFT TITLE:...

  • Page 172: Reeving Cylinder - 701-8426-7

    OTHERWISE SPECIFIED: works from or otherwise reproduce this drawing in whole or LINEAR (INCHES) TYPE in part except as authorized, in writing, by Heil XX = Environmental. You agree to immediately return DRAFT TITLE:...

  • Page 173: Auto-Cycle Lower Panel Out - 701-8426-8

    OTHERWISE SPECIFIED: works from or otherwise reproduce this drawing in whole or LINEAR (INCHES) TYPE in part except as authorized, in writing, by Heil XX = Environmental. You agree to immediately return DRAFT TITLE:...

  • Page 174: Auto-Cycle Upper Panel Down - 701-8426-9

    OTHERWISE SPECIFIED: works from or otherwise reproduce this drawing in whole or LINEAR (INCHES) TYPE in part except as authorized, in writing, by Heil XX = Environmental. You agree to immediately return DRAFT TITLE:...

  • Page 175: Auto-Cycle Lower Panel In - 701-8426-10

    OTHERWISE SPECIFIED: works from or otherwise reproduce this drawing in whole or LINEAR (INCHES) TYPE in part except as authorized, in writing, by Heil XX = Environmental. You agree to immediately return DRAFT TITLE:...

  • Page 176: Auto-Cycle Upper Panel Up - 701-8426-11

    OTHERWISE SPECIFIED: works from or otherwise reproduce this drawing in whole or LINEAR (INCHES) TYPE in part except as authorized, in writing, by Heil XX = Environmental. You agree to immediately return DRAFT TITLE:...

  • Page 177: Index

    Printed in the U.S.A. Issued January 2025 Copyright 2025, The Heil Co. Index...
  • Page 178 Issued January 2025 Printed in the U.S.A. Index Copyright 2025, The Heil Co.
  • Page 179 Any improper use, operation beyond rated equipment or component capacity, substitution of parts that are not Heil-approved, or any alteration or repair by others in such a manner as in Heil’s sole judgment affect the product operation or integrity shall void the warranty.
  • Page 180 Cus tom er Care: 866-ASK-HEIL (866-275-4345) The Heil Co. 4301 Gault Avenue North Fort Payne, AL 35967-9984 Parts Central: 800-528-5308 Tec hnic al Servic e: 866-310-4345 Tec hSupport@DoverESG.c om...

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