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HEIL PT 1100 Operation Manual

High-performance rear loader
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WARNING
Failure to follow all instructions and safety precautions in
this manual, in the Service Manual, in other manufacturers'
manuals and on the safety decals attached to the product
could result in serious injury or death to operators or
bystanders and/or damage to property.
DO NOT operate this vehicle before you READ and
UNDERSTAND this Operation Manual, the Service Manual
PT 1100
for this unit, other applicable manufacturers' manuals, and
the safety decals on the product.
Each operator of this unit must read and understand all
OPERATION MANUAL
directions in this manual before they first operate this
vehicle.
ISSUED JULY 2022
Keep this manual in the cab for new operators and to
remind all operators about safe use.
© 2022 Heil Environmental
TP1PT11-OM-0722

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Summary of Contents for HEIL PT 1100

  • Page 1 Each operator of this unit must read and understand all OPERATION MANUAL directions in this manual before they first operate this vehicle. ISSUED JULY 2022 Keep this manual in the cab for new operators and to remind all operators about safe use. © 2022 Heil Environmental TP1PT11-OM-0722...

  • Page 2: Read This Manual

    READ THIS MANUAL! EVERY PERSON who will OPERATE, MAINTAIN, REPAIR, OR OTHERWISE WORK with the Heil unit MUST READ AND UNDERSTAND this entire Operator’s Manual before starting the engine or activating any switches or controls. MAKE SURE to read the Service Manual for the unit BEFORE you do any maintenance or repair procedures.

  • Page 3: Table Of Contents

    General Safety Precautions ........................................30 General Safety Precautions (Continued) ......................................31 Decals ........................................35 Decal Placement ......................................36 English Decal Images ......................................39 Care of Decals ......................................49 Lock-Out/Tag-Out Procedure Section Preview ........................................54 Issued July 2022 Copyright 2022, Heil Environmental Table of Contents Printed in the U.S.A.
  • Page 4 Propping the Body / Propping the Tailgate ........................................77 Propping the Tailgate (Continued) ........................................78 Daily Checklist Daily Checklist ........................................80 Refuse Vehicle Daily Inspection ........................................82 Daily Checks and Inspections ........................................83 Issued July 2022 Copyright 2022, Heil Environmental Table of Contents Printed in the U.S.A.
  • Page 5 Raising the Tailgate (Continued) / Unloading Refuse ........................................116 Unloading Refuse (Continued) / Clean and Inspect the Tailgate ........................................117 Lowering the Tailgate ........................................118 Locking the Tailgate / Preparing to Return to Route ........................................119 Issued July 2022 Copyright 2022, Heil Environmental Table of Contents Printed in the U.S.A.
  • Page 6 End of Day Procedures Section Preview ........................................122 End of Day Procedures ........................................123 Preventive Maintenance Chart Body Preventive Maintenance Chart ........................................126 Lubrication Guide Body Lubrication Guide ........................................130 Index ..................................131 Issued July 2022 Copyright 2022, Heil Environmental Table of Contents Printed in the U.S.A.
  • Page 7 PT 1100 PT 1100 HIGH-PERFORMANCE REAR LOADER OPERATION MANUAL ISSUED JULY 2022 TP1PT11-OM-0722 Issued July 2022 Copyright 2022, Heil Environmental Printed in the U.S.A.
  • Page 8 PT 1100 NOTES:...

  • Page 9: Introduction

    PT 1100 SECTION 1 INTRODUCTION Issued July 2022 Copyright 2022, Heil Environmental Introduction Printed in the U.S.A.
  • Page 10 Telephone numbers and website URL for parts, technical support, warranty claims, training and manuals Identifying the different models Identifying the left (street side) of the unit The unit serial plate Various parts of the unit Issued July 2022 Copyright 2022, Heil Environmental Introduction Printed in the U.S.A.

  • Page 11: How To Use This Manual

    9. Landfill/Transfer Station/Recycle Center Procedures warranty repairs must be performed by …”. 10.End of Day Procedures Each DANGER, WARNING, and CAUTION notice 11.Preventive Maintenance Chart precedes its applicable text. 12.Lubrication Guide Issued July 2022 Copyright 2022, Heil Environmental Introduction Printed in the U.S.A.

  • Page 12: To The Owner

    This manual is designed to help ensure safe, efficient and available for operation. proper operation of The Heil Co. d/b/a Heil Environmental You must provide adequate lighting on the unit for ("Heil") PT1100™ Rear Loader refuse collection vehicle (or safe operation under low light or night conditions.

  • Page 13: To The Operator

    (or service and maintain) the unit. If you have not Always read and understand all associated manuals been trained, you must inform the owner. alongside the Heil Parts and Service Manual and Heil You must perform a daily inspection of the unit Operation Manual.

  • Page 14: To The Operator (Continued) / To The Mechanic

    Do not operate the unit if you do not understand all procedures and instructions in this manual. The owner or designated person can contact your Heil dealer or Heil for additional help. See Customer Service and Repair Parts Contact Information...
  • Page 15 You must read, understand and obey all safety messages and decals that are on the outside or in the cab the unit. Issued July 2022 Copyright 2022, Heil Environmental Introduction Printed in the U.S.A.

  • Page 16: Warranty Claims And Inquiries

    WARRANTY CLAIMS AND INQUIRIES The HEIL ENVIRONMENTAL INTERNATIONAL WARRANTY STATEMENT is printed on the inside, back cover of this manual. Should a failure occur that is covered by this warranty, contact the nearest Heil dealer for warranty repair unless otherwise authorized by Heil.

  • Page 17: Customer Service And Repair Parts Contact Information

    CUSTOMER SERVICE AND REPAIR PARTS CONTACT INFORMATION Customer Care Phone: +1 866-275-4345 Tech Services Phone: +1 866-310-4345 Parts Central Phone: +1 800-528-5308 4301 Gault Avenue North Ft. Payne, AL 35967 www.heil.com Issued July 2022 Copyright 2022, Heil Environmental Introduction Printed in the U.S.A.

  • Page 18: Models

    MODELS The PT 1100™ is a Rear End Loader (REL) and has one body model, the eject model. See the figure below. The (packer) blade and slide assembly open the hopper for loading refuse into the hopper, sweep the refuse into the body and compacts the refuse.

  • Page 19: Serial Plate Locations

    “curbside”. The figure below shows the locations of the serial plates on the street side of the unit’s body and the tailgate. See the next page for a description of the information that is on the serial plate. Figure 2. Serial Plate Locations Issued July 2022 Copyright 2022, Heil Environmental Introduction Printed in the U.S.A.

  • Page 20: Reading The Serial Plate

    The serial plate is the “birth certificate” of the unit. See the Information stamped in the boxes on the serial plate figure below. indicates: Unit’s unique serial number Tailgate Serial Plate Issued July 2022 Copyright 2022, Heil Environmental Introduction Printed in the U.S.A.

  • Page 21: Product Nomenclature

    PT 1100 PRODUCT NOMENCLATURE The figure below shows the major curb side body and tailgate components. Issued July 2022 Copyright 2022, Heil Environmental Introduction Printed in the U.S.A.

  • Page 22: Product Nomenclature (Continued)

    PT 1100 PRODUCT NOMENCLATURE (CONTINUED) The figure below shows the major street side body and tailgate components. Issued July 2022 Copyright 2022, Heil Environmental Introduction Printed in the U.S.A.

  • Page 23: Product Nomenclature (Continued)

    PT 1100 PRODUCT NOMENCLATURE (CONTINUED) The figure below shows the major tailgate components. Issued July 2022 Copyright 2022, Heil Environmental Introduction Printed in the U.S.A.
  • Page 24 Ejector Panel & Cylinder – The ejector panel and cylinder push the refuse out of the body when the tailgate is OPEN. Issued July 2022 Copyright 2022, Heil Environmental Introduction Printed in the U.S.A.
  • Page 25 Depending on the pump and PTO combination, hydraulic oil may flow through the system when the pump is off, however, the operator controls are inoperative and the system hydraulic oil pressure is not sufficient to operate the unit’s functions. Issued July 2022 Copyright 2022, Heil Environmental Introduction Printed in the U.S.A.
  • Page 26 (Packer) Blade – You MOVE the packer blade UP while you move the slide assembly OUT to load refuse into the hopper. You MOVE the packer blade DOWN while you move the slide assembly IN to sweep refuse from the hopper towards the body. Issued July 2022 Copyright 2022, Heil Environmental Introduction Printed in the U.S.A.
  • Page 27 After you unload the refuse, you use the cylinders to LOWER the tailgate. Tailgate Lock Cylinders – You use these cylinders to LOCK the tailgate using the in-cab controls. Issued July 2022 Copyright 2022, Heil Environmental Introduction Printed in the U.S.A.
  • Page 28 1200- 1400 RPM while ejecting the load or raising the tailgate. Issued July 2022 Copyright 2022, Heil Environmental Introduction Printed in the U.S.A.

  • Page 29: Glossary

    An action that causes death, injury or property damage hazard A potential source of harm hopper The loading chamber of the unit in front of the packer panel where you dump the refuse material Issued July 2022 Copyright 2022, Heil Environmental Introduction Printed in the U.S.A.
  • Page 30 The packer panel is comprised of the blade and the upper panel. The packer panel moves refuse Issued July 2022 Copyright 2022, Heil Environmental Introduction Printed in the U.S.A.
  • Page 31 1200-1400 RPM while ejecting the load or raising the tailgate. unit The Heil PT 1100 refuse collection vehicle referred to in this manual. UNLATCHED The side access door is not closed or secured.
  • Page 32 PT 1100 NOTES:...

  • Page 33: Safety Messages And Decals

    PT 1100 SECTION 2 SAFETY MESSAGES AND DECALS Issued July 2022 Copyright 2022, Heil Environmental Safety Messages and Decals Printed in the U.S.A.
  • Page 34 General safety precautions and safety precautions for the safe operation and maintenance of the unit The safety precautions for NOT towing another vehicle or machine Safety decals on the unit Issued July 2022 Copyright 2022, Heil Environmental Safety Messages and Decals Printed in the U.S.A.

  • Page 35: Precautionary Statements

    You must also read, understand and follow those messages. Issued July 2022 Copyright 2022, Heil Environmental Safety Messages and Decals Printed in the U.S.A.

  • Page 36: General Safety Precautions

    If any decals are illegible from damage or wear, REPLACE them IMMEDIATELY. o For units with automatic transmissions, MOVE the Get decals from your Heil dealer or Heil. PUMP ON switch to OFF. DO NOT use this refuse collection vehicle to TOW o REMOVE the key from the ignition.
  • Page 37 CHECK the height of the unit after you do any modifications to the chassis suspension. Any chassis suspension modification may change the height of the unit. See Tables 1 and 2. Issued July 2022 Copyright 2022, Heil Environmental Safety Messages and Decals Printed in the U.S.A.
  • Page 38 4 feet (1.2 m) Above 750 to 50,000 6 feet (1.8 m) Above 50,000 to 345,000 10 feet (3 m) Above 345,000 to 750,000 16 feet (4.9 m) Issued July 2022 Copyright 2022, Heil Environmental Safety Messages and Decals Printed in the U.S.A.
  • Page 39 While you raise the body, be attentive at all times and be ready to stop or reverse the function if necessary. WHEN WORKING IN OR AROUND THE VEHICLE MAKE SURE the unit is in Lock-Out/Tag-Out condition BEFORE you work in or around the unit. Issued July 2022 Copyright 2022, Heil Environmental Safety Messages and Decals Printed in the U.S.A.
  • Page 40 See the Lock-Out/Tag-Out Procedure TOWING OF ANY EQUIPMENT Heil DOES NOT recommend that you tow any kind of equipment with the unit. The unit was NOT DESIGNED nor intended for towing.

  • Page 41: Decals

    Decal part numbers can be found below and in the Parts Manual. You can purchase replacement decals from your Heil Dealer or from the Heil Parts Central, +1 800- 528-5308.

  • Page 42: Decal Placement

    PT 1100 DECAL PLACEMENT Issued July 2022 Copyright 2022, Heil Environmental Safety Messages and Decals Printed in the U.S.A.
  • Page 43 PT 1100 DECAL PLACEMENT (CONTINUED) Issued July 2022 Copyright 2022, Heil Environmental Safety Messages and Decals Printed in the U.S.A.
  • Page 44 DECAL, Danger, Tailgate Prop Operation .......... - ......2 212-2691-E DECAL, Warning, Cross or Stand Behind Vehicle ......- ......2 212-3438 DECAL, Lubrication Guide, PT 1100 ........... - ......1 212-2875 DECAL, Warning, Battery Disconnect Switch ........- ......1 212-3064 DECAL, Body Controls ................

  • Page 45: English Decal Images

    ENGLISH DECAL IMAGES Figure 3. Danger: Do not enter under, PN 212-1764-E Figure 5. Warning: Lockout/Tagout, PN 212-1781-E Figure 4. Caution: Side Access Door, PN 212-1780-E Issued July 2022 Copyright 2022, Heil Environmental Safety Messages and Decals Printed in the U.S.A.
  • Page 46 Figure 7.Hopper Light, PN Figure 6. Warning: Operations Manual, PN 212-1783-E 212-1600 Figure 9. Danger: Do not tow, PN 212-1821 Figure 8. Danger: Stand Clear Packer, PN 212-1802-E Issued July 2022 Copyright 2022, Heil Environmental Safety Messages and Decals Printed in the U.S.A.
  • Page 47 PT 1100 ENGLISH DECAL IMAGES (CONTINUED) 10. Notice Decal, PN 212-3551 Figure 11. Grease Fitting, PN 212-2205 Issued July 2022 Copyright 2022, Heil Environmental Safety Messages and Decals Printed in the U.S.A.
  • Page 48 ENGLISH DECAL IMAGES (CONTINUED) Figure 13. Buzzer, PN 212-1903 Figure 12. Caution: Stand Clear Panel, PN 212-1911-E Figure 14. Danger, Under Chassis, Stop Engine, PN 212-1764-E Issued July 2022 Copyright 2022, Heil Environmental Safety Messages and Decals Printed in the U.S.A.
  • Page 49 PT 1100 ENGLISH DECAL IMAGES (CONTINUED) Figure 15. Safety Requirements, ANSI, PN 212-1841 Figure 16. Danger: Stand Clear Figure 17. Information, Heil Tailgate, PN 212-1801-E Replacement Parts, ANSI, PN 212-1915-E Issued July 2022 Copyright 2022, Heil Environmental Safety Messages and Decals...
  • Page 50 Figure 18. Danger: 212-1907-E Stay clear container, PN 212-1899-E Figure 21. Caution: Figure 20. Flag, Engineered Disengage P.T.O., PN in the U.S.A., PN 212-3291-E 212-1968-E Issued July 2022 Copyright 2022, Heil Environmental Safety Messages and Decals Printed in the U.S.A.
  • Page 51 Do not cross behind, Battery Disconnect PN 212-2691-E Switch, PN 212-2875 Figure 24. Safety Instructions, Back-Up Alarm, PN 212-1918-E Figure 25. Oil Level, PN 212-2275 Issued July 2022 Copyright 2022, Heil Environmental Safety Messages and Decals Printed in the U.S.A.
  • Page 52 PT 1100 ENGLISH DECAL IMAGES (CONTINUED) Figure 26. Caution: Tailgate Prop Operation, PN 212-3439 Issued July 2022 Copyright 2022, Heil Environmental Safety Messages and Decals Printed in the U.S.A.
  • Page 53 PT 1100 ENGLISH DECAL IMAGES (CONTINUED) Figure 27. Lubrication Guide, PN 212-3555 Issued July 2022 Copyright 2022, Heil Environmental Safety Messages and Decals Printed in the U.S.A.
  • Page 54 PT 1100 DECAL IMAGES (CONTINUED) 28. Warning Decal, PN 212-3548 Issued July 2022 Copyright 2022, Heil Environmental Safety Messages and Decals Printed in the U.S.A.

  • Page 55: Care Of Decals

    Do not use sharp angles to clean the decals – this can lift the decals from the unit. o NEVER use a “turbo pressure nozzle”. Issued July 2022 Copyright 2022, Heil Environmental Safety Messages and Decals Printed in the U.S.A.
  • Page 56 PT 1100 PRESSURE WASHER TECHNIQUE Figure 29. Recommended Technique Figure 30. Incorrect Technique Issued July 2022 Copyright 2022, Heil Environmental Safety Messages and Decals Printed in the U.S.A.
  • Page 57 Flush eyes and skin with water for 15 minutes after contact. Seek immediate medical help. Spot clean the decal with Isopropyl Alcohol and a micro-fiber cloth (rag). If these methods do not work on a problem area, call a Heil Dealer or Heil Customer Service. Issued July 2022...
  • Page 58 PT 1100 NOTES:...

  • Page 59: Lock-Out/Tag-Out Procedure

    PT 1100 SECTION 3 LOCK-OUT/TAG-OUT PROCEDURE Issued July 2022 Copyright 2022, Heil Environmental Lock-Out/Tag-Out Procedure Printed in the U.S.A.
  • Page 60 PT 1100 PREVIEW Read this section to learn about the proper Lock-Out/Tag-Out procedures. You MUST Lock-Out/Tag-Out a unit BEFORE: You enter the body Do maintenance or repair procedures. Issued July 2022 Copyright 2022, Heil Environmental Lock-Out/Tag-Out Procedure Printed in the U.S.A.
  • Page 61 If your employer does not have Lock-Out/Tag- vehicle, and put the key in a secure location. Out procedures, use the procedures that follow. Contact your supervisor or Heil Technical Service if you have any questions about Lock-Out/Tag-Out procedures. Put the unit in a Lock-Out/Tag-Out mode: BEFORE you enter the unit’s body.
  • Page 62 PT 1100 NOTES:...

  • Page 63: In-Cab Display And Controls

    PT 1100 SECTION 4 IN-CAB DISPLAY AND CONTROLS Issued July 2022 Copyright 2022, Heil Environmental In-Cab Display and Controls Printed in the U.S.A.
  • Page 64 This section explains: The unit's features and operation specifications The in-cab display, controls, switches and buttons The in-cab display messages The outside controls and how they work Issued July 2022 Copyright 2022, Heil Environmental In-Cab Display and Controls Printed in the U.S.A.
  • Page 65 11.System Faults Screen detailed system information and make configuration 12.Controller Faults Screen changes based on option configuration. 13.Password Protected Screens 14.Option Config Screen 15.Maintenance Screen Issued July 2022 Copyright 2022, Heil Environmental In-Cab Display and Controls Printed in the U.S.A.

  • Page 66: Home Screen

    Use the image below to identify the locations of the display indicators, function buttons, directional arrow buttons, "esc" and "ok" buttons, message banner, and status LED. Issued July 2022 Copyright 2022, Heil Environmental In-Cab Display and Controls Printed in the U.S.A.

  • Page 67: Home Screen (Continued)

    3. Hydraulic Filter Life – remaining filter life is below 5%. (BLACK BANNER) “Hyd. Oil Filter Life @: ##%” Hydraulic filter should be changed every 1000 pump hours. Issued July 2022 Copyright 2022, Heil Environmental In-Cab Display and Controls Printed in the U.S.A.
  • Page 68 (RED BANNER) Restart System Enable.” Optional Pump Shutdown Refer to the Heil Service Manual for a full list of possible System. To override and continue operation, enter faults along with each cause, effect, and method of Service Mode.

  • Page 69: Home Screen (Continued)

    RED, 10Hz Flash – Application Stopped with error application is stopped RED, “SIDE DOOR OPEN” RED, Continuous – Application Stopped with Fatal 10.Unused - Unused Indicators will be blank. Error Issued July 2022 Copyright 2022, Heil Environmental In-Cab Display and Controls Printed in the U.S.A.

  • Page 70: Home Screen (Continued)

    RED, “FILTER BYPASS” – Return Filter is in commanded bypass. GREEN, “BLADE IN” – Blade IN is commanded YELLOW, “BLADE OUT” – Blade OUT is commanded Issued July 2022 Copyright 2022, Heil Environmental In-Cab Display and Controls Printed in the U.S.A.

  • Page 71: Home Screen (Continued)

    Work Lights. Auto Work Lt – turns on body Work Light #1, tailgate hopper and tailgate side lights with System Enable and Vehicle Speed below 20MPH. Issued July 2022 Copyright 2022, Heil Environmental In-Cab Display and Controls Printed in the U.S.A.

  • Page 72: Standard Outside Controls

    Issued July 2022 Copyright 2022, Heil Environmental In-Cab Display and Controls Printed in the U.S.A.

  • Page 73: Standard Outside Controls (Continued)

    RELEASE to STOP the buzzer in the cab. MAKE SURE you (the helper) are ready for the unit to move. Issued July 2022 Copyright 2022, Heil Environmental In-Cab Display and Controls Printed in the U.S.A.

  • Page 74: Standard Outside Controls (Continued)

    MOVE and COMPACT the refuse in the hopper to the body. Figure 34. Section View of Initial Figure 35. Section View of Final Packer Blade Movement Packer Blade Movement Issued July 2022 Copyright 2022, Heil Environmental In-Cab Display and Controls Printed in the U.S.A.

  • Page 75: Standard Outside Controls (Continued)

    MOVE and COMPACT the refuse in the hopper to the body. Figure 36. Section View of Initial Figure 37. Section View of Final Slide Movement Slide Movement Issued July 2022 Copyright 2022, Heil Environmental In-Cab Display and Controls Printed in the U.S.A.
  • Page 76 D.HOPPER LIGHT Toggle Switch 1. PUSH the switch ON to activate the hopper light. 2. PUSH the switch OFF to deactivate the hopper light. Issued July 2022 Copyright 2022, Heil Environmental In-Cab Display and Controls Printed in the U.S.A.
  • Page 77 See the figure to the right. Figure 38. Tailgate Optional Equipment Push Button Controls (Red Outline) Issued July 2022 Copyright 2022, Heil Environmental In-Cab Display and Controls Printed in the U.S.A.

  • Page 78: Optional Outside Controls

    Figure 39. Tailgate Optional Tipper Push Button Controls (Red Outline) 5. MAKE SURE the cart tipper slider latch EXTENDS and LOCKS the container when you RAISE the container. Issued July 2022 Copyright 2022, Heil Environmental In-Cab Display and Controls Printed in the U.S.A.
  • Page 79 1. PUSH and HOLD the WINCH EXT button to EXTEND and unwind the cable. 2. PUSH and HOLD the WINCH RET to the RETRACT and wind the cable. Issued July 2022 Copyright 2022, Heil Environmental In-Cab Display and Controls Printed in the U.S.A.
  • Page 80 Figure 41. Tailgate Optional Winch Push Button Controls (Red Outline) Figure 40. Tailgate Optional Roll Bar Push Button Controls (Red Outline) Issued July 2022 Copyright 2022, Heil Environmental In-Cab Display and Controls Printed in the U.S.A.

  • Page 81: Body And Tailgate Props

    PT 1100 SECTION 5 BODY AND TAILGATE PROPS Issued July 2022 Copyright 2022, Heil Environmental Body and Tailgate Props Printed in the U.S.A.
  • Page 82 PT 1100 PREVIEW Read this section to learn about: Using the body props Using the tailgate props Issued July 2022 Copyright 2022, Heil Environmental Body and Tailgate Props Printed in the U.S.A.

  • Page 83: Propping The Body / Propping The Tailgate

    6. Turn OFF the engine and REMOVE the ignition key. Two props are installed on the unit. Both props must be 7. Put the unit in the Lock-Out/Tag-Out mode. Refer to used! Lock-Out/Tag-Out Procedure Issued July 2022 Copyright 2022, Heil Environmental Body and Tailgate Props Printed in the U.S.A.

  • Page 84: Propping The Tailgate (Continued)

    3. SECURE each prop with a pin. 4. LOWER the tailgate until it is completely CLOSED. 5. LOCK the tailgate. Figure 42. Setting Tailgate Props Details Issued July 2022 Copyright 2022, Heil Environmental Body and Tailgate Props Printed in the U.S.A.

  • Page 85: Daily Checklist

    PT 1100 SECTION 6 DAILY CHECKLIST Issued July 2022 Copyright 2022, Heil Environmental Daily Checklist Printed in the U.S.A.
  • Page 86 Worn or damaged tailgate lock components Replace worn or damaged components Loose or missing tailgate lock hardware Tighten loose hardware Replace missing hardware Damaged tailgate seal Replace seal Issued July 2022 Copyright 2022, Heil Environmental Daily Checklist Printed in the U.S.A.
  • Page 87 Tighten loose hardware damaged hardware or cracked welds Replace missing hardware Repair cracked welds Air regulator 90 PSI locate it on your unit – generally at front of body Issued July 2022 Copyright 2022, Heil Environmental Daily Checklist Printed in the U.S.A.

  • Page 88: Refuse Vehicle Daily Inspection

    Refer to Preventative Signature of Operator: Maintenance Chart and Lubrication Guide for additional information and requirements. ________________________________________________________ Issued July 2022 Copyright 2022, Heil Environmental Daily Checklist Printed in the U.S.A.

  • Page 89: Checks And Inspections

    Check tires for damage. Replace any damaged tire before going on route Inspect pump for leaks Inspect pump for damage or loose hardware Inspect all decals on cab for damage and readability Issued July 2022 Copyright 2022, Heil Environmental Daily Checklist Printed in the U.S.A.
  • Page 90 Cylinder, hoses and fittings for leaks Hoses for wear and damage Cylinder for damage Loose or missing mounting hardware Inspect tailgate lock components Cylinder, hoses and fittings for leaks Issued July 2022 Copyright 2022, Heil Environmental Daily Checklist Printed in the U.S.A.
  • Page 91 Loose or missing hardware for slide assembly Inspect packer blade Cylinders, hoses and fittings for leaks Hoses for wear and damage Cylinder for damage Loose or missing mounting hardware for hydraulics Issued July 2022 Copyright 2022, Heil Environmental Daily Checklist Printed in the U.S.A.
  • Page 92 Check tires for damage. Replace any damaged tire before going on route Inspect all decals on street side body for damage and readability Inspect body structure for damage, loose or missing nuts and bolts and for cracked welds Issued July 2022 Copyright 2022, Heil Environmental Daily Checklist Printed in the U.S.A.
  • Page 93 Make sure all people not necessary and any hazards are clear of the area and then: Operate the in-cab controls and make sure: If equipped, engage the PTO Issued July 2022 Copyright 2022, Heil Environmental Daily Checklist Printed in the U.S.A.
  • Page 94 The slide should move OUT Operate each installed optional outside control located at the tailgate: Cart Tipper PULL the control lever – the cart tipper should RAISE Issued July 2022 Copyright 2022, Heil Environmental Daily Checklist Printed in the U.S.A.
  • Page 95 CLOSE the tailgate The TAILGATE OPEN light and alarm are OFF Keep the engine running and continue the inspection IN-CAB INSPECTION Inspect all in-cab decals for damage and readability Issued July 2022 Copyright 2022, Heil Environmental Daily Checklist Printed in the U.S.A.
  • Page 96 If equipped, check the operation of each camera FINAL INSPECTION While you walk completely around the vehicle, look for: Fluid leaks Cracked or damaged welds and metal Loose or missing bolts, nuts and clamps Issued July 2022 Copyright 2022, Heil Environmental Daily Checklist Printed in the U.S.A.

  • Page 97: Before Going On Route

    PT 1100 SECTION 7 BEFORE GOING ON ROUTE Issued July 2022 Copyright 2022, Heil Environmental Before Going on Route Printed in the U.S.A.
  • Page 98 Starting the unit in cold weather Setting the unit up for the route Removing power to the unit during periods of not using the unit Issued July 2022 Copyright 2022, Heil Environmental Before Going on Route Printed in the U.S.A.

  • Page 99: Before Starting A Route / Cold Weather Warmup Procedure

    120° and 160°F. If not, repeat step 5. 7. Check for fluid leaks. Repair if necessary. 8. The unit is now ready to go on route. Issued July 2022 Copyright 2022, Heil Environmental Before Going on Route Printed in the U.S.A.

  • Page 100: Hydraulic Oil Tank With Sight Gauge

    Figure 43. Hydraulic Oil Tank Location on Front Head of Body Issued July 2022 Copyright 2022, Heil Environmental Before Going on Route Printed in the U.S.A.

  • Page 101: Check The Hydraulic Oil Level

    HYDRAULIC OIL LEVEL Current Heil standard hydraulic oil is Shell Tellus S2 VX Before checking the oil level or adding oil, make sure the oil 32. Please see product TDS and MSDS for more detail is warmed up and the unit is in the following position with all information about it.
  • Page 102 UNLOCK and RAISE the tailgate, then do at least one EJECTOR PANEL cycle, which includes a full EXTEND cycle and a full RETRACT cycle. Issued July 2022 Copyright 2022, Heil Environmental Before Going on Route Printed in the U.S.A.

  • Page 103: Check The Traveling Or "In-Transit" Position

    The PUMP ON switch is OFF. You properly ADJUST and CLEAN the mirrors. All outside lights turn ON and OFF. If equipped, the side access door is CLOSED and LOCKED. Issued July 2022 Copyright 2022, Heil Environmental Before Going on Route Printed in the U.S.A.
  • Page 104 PT 1100 NOTES:...

  • Page 105: On-Route Operation Procedures

    PT 1100 SECTION 8 ON-ROUTE OPERATION PROCEDURES Issued July 2022 Copyright 2022, Heil Environmental On-Route Operation Procedures Printed in the U.S.A.
  • Page 106 Setting up the unit for a route Loading refuse Packing the load Packing on-the-move Washout system Setting up the unit for the landfill or transfer station Issued July 2022 Copyright 2022, Heil Environmental On-Route Operation Procedures Printed in the U.S.A.

  • Page 107: Driving To Pick-Up Locations

    You properly ADJUST and CLEAN the mirrors. All outside lights turn ON and OFF. If equipped, the side access door is CLOSED and LOCKED. Latch bar in stowed position (IF EQUIPPED). Issued July 2022 Copyright 2022, Heil Environmental On-Route Operation Procedures Printed in the U.S.A.

  • Page 108: Before Loading

    For normal route pickup, about three (3) feet from the tailgate. If starting with bulk refuse, the ejector panel should be about six (6) feet from the tailgate. Figure 44. Packing Mechanism Start Position Issued July 2022 Copyright 2022, Heil Environmental On-Route Operation Procedures Printed in the U.S.A.

  • Page 109: Loading Refuse Manually (Continued)

    Stand clear of the packer panel and to the side of the hopper when operating packing mechanism. Figure 45. Packing Mechanism Start Position Issued July 2022 Copyright 2022, Heil Environmental On-Route Operation Procedures Printed in the U.S.A.
  • Page 110 Clear the area of all unnecessary people before you operate the controls. 7. Leave the blade against the refuse. Issued July 2022 Copyright 2022, Heil Environmental On-Route Operation Procedures Printed in the U.S.A.

  • Page 111: Loading Refuse With A Roll Bar Mechanism

    Make sure the refuse container is properly secured to the latch bar before you raise or lower the container. Issued July 2022 Copyright 2022, Heil Environmental On-Route Operation Procedures Printed in the U.S.A.

  • Page 112: Loading Refuse With A Roll Bar Mechanism (Continued)

    RELEASE the container’s trunnion bar from the latch bar. See Using a Latch Bar. Issued July 2022 Copyright 2022, Heil Environmental On-Route Operation Procedures Printed in the U.S.A.
  • Page 113 PT 1100 LOADING REFUSE WITH A ROLL BAR MECHANISM (CONTINUED) Figure 46. Roll Bar Setup Issued July 2022 Copyright 2022, Heil Environmental On-Route Operation Procedures Printed in the U.S.A.
  • Page 114 7. Go to the next stop on the route. Issued July 2022 Copyright 2022, Heil Environmental On-Route Operation Procedures Printed in the U.S.A.

  • Page 115: Loading Refuse With A Winch

    Issued July 2022 Copyright 2022, Heil Environmental On-Route Operation Procedures Printed in the U.S.A.

  • Page 116: Loading Refuse With A Winch (Continued)

    Remove the cable hook and attach it to the eye raise or lower the container. on the tailgate. Issued July 2022 Copyright 2022, Heil Environmental On-Route Operation Procedures Printed in the U.S.A.
  • Page 117 8. Go to the next stop on the route. d. PRESS the SLIDE UP and BLADE IN buttons at the same time and then RELEASE the buttons. Issued July 2022 Copyright 2022, Heil Environmental On-Route Operation Procedures Printed in the U.S.A.

  • Page 118: Achieving Payloads / Leaving The Route For The Landfill / Transfer Station

    At the end of the route, or when the unit has a full load, prepare the unit to go to the landfill. See Driving to Pick- up Locations and make sure the unit is properly set up for travel. Issued July 2022 Copyright 2022, Heil Environmental On-Route Operation Procedures Printed in the U.S.A.

  • Page 119: Landfill/Transfer Station/Recycle Center Procedures

    PT 1100 SECTION 9 LANDFILL/TRANSFER STATION/ RECYCLE CENTER PROCEDURES Issued July 2022 Copyright 2022, Heil Environmental Landfill/Transfer Station/Recycle Center Procedures Printed in the U.S.A.
  • Page 120 Read this section to learn about: Setup conditions to dump the refuse Unloading the refuse Using the sump and (optional) washout system Preparing the unit to return to route. Issued July 2022 Copyright 2022, Heil Environmental Landfill/Transfer Station/Recycle Center Procedures Printed in the U.S.A.

  • Page 121: Overview Of Landfill/Transfer Station/Recycle Center Procedures

    1. Some suspensions allow more movement in the chassis than others. Always stop the unit on the most stable, hard, dry and level surface you can find before you empty the refuse. Issued July 2022 Copyright 2022, Heil Environmental Landfill/Transfer Station/Recycle Center Procedures Printed in the U.S.A.
  • Page 122 RETRACTED and at the front of the body. b. RELEASE the EJECTOR RETRACT button. Figure 47. In-Cab Control Tailgate and Ejection Controls Issued July 2022 Copyright 2022, Heil Environmental Landfill/Transfer Station/Recycle Center Procedures Printed in the U.S.A.
  • Page 123 Allow unit to creep forward if space is available to remove all of the refuse. Make sure the front of the chassis is clear of obstacles. Issued July 2022 Copyright 2022, Heil Environmental Landfill/Transfer Station/Recycle Center Procedures Printed in the U.S.A.

  • Page 124: Lowering The Tailgate

    NOTICE The TAILGATE OPEN warning light will go OFF and the alarm will stop when body is FULLY down and the tailgate is completely closed. Issued July 2022 Copyright 2022, Heil Environmental Landfill/Transfer Station/Recycle Center Procedures Printed in the U.S.A.

  • Page 125: Locking The Tailgate / Preparing To Return To Route

    The PUMP ON switch is OFF. You properly ADJUST and CLEAN the mirrors. All outside lights turn ON and OFF. If equipped, the side access door is CLOSED and LOCKED. Issued July 2022 Copyright 2022, Heil Environmental Landfill/Transfer Station/Recycle Center Procedures Printed in the U.S.A.
  • Page 126 PT 1100 NOTES:...

  • Page 127: End Of Day Procedures

    PT 1100 SECTION 10 END OF DAY PROCEDURES Issued July 2022 Copyright 2022, Heil Environmental End of Day Procedures Printed in the U.S.A.
  • Page 128 PT 1100 PREVIEW Read this section to learn about: Parking the Unit Washout System Final Inspection Report to Employer/Supervisor Ignition Keys Issued July 2022 Copyright 2022, Heil Environmental End of Day Procedures Printed in the U.S.A.
  • Page 129 6. Check the unit for fluid leaks from the hoses, cylinders, valves, pump and fittings. Report any leaks to your employer/supervisor. Issued July 2022 Copyright 2022, Heil Environmental End of Day Procedures Printed in the U.S.A.
  • Page 130 PT 1100 NOTES:...

  • Page 131: Preventive Maintenance Chart

    PT 1100 SECTION 11 PREVENTIVE MAINTENANCE CHART Issued July 2022 Copyright 2022, Heil Environmental Preventive Maintenance Chart Printed in the U.S.A.

  • Page 132: Body Preventive Maintenance Chart

    Electrical, Battery Cables Check for proper operation. Check battery cables from battery to starter for loose cables, rubbing or damage and abrasions to cables. Replace if necessary. Issued July 2022 Copyright 2022, Heil Environmental Preventive Maintenance Chart Printed in the U.S.A.
  • Page 133 Inspect body undercoating and repair as necessary. * Daily = 8 hrs. Weekly = 40 hrs. Monthly = 200 hrs. 6 Months = 1000 hrs. Yearly = 2000 hrs. Issued July 2022 Copyright 2022, Heil Environmental Preventive Maintenance Chart Printed in the U.S.A.
  • Page 134 PT 1100 NOTES:...

  • Page 135: Lubrication Guide

    PT 1100 SECTION 12 LUBRICATION GUIDE Issued July 2022 Copyright 2022, Heil Environmental Lubrication Guide Printed in the U.S.A.

  • Page 136: Body Lubrication Guide

    For slide surfaces, use cloth or brush to coat. Lubricate moveable mechanical parts without fittings every 60 days with non- detergent engine oil. Follow the Lubrication Guide Decal on the unit and the image below. Issued July 2022 Copyright 2022, Heil Environmental Lubrication Guide Printed in the U.S.A.
  • Page 137 Heil website Issued July 2022 Copyright 2022, Heil Environmental Index Printed in the U.S.A.
  • Page 138 105, 106, loading refuse with a winch 109, 110, 111 PACK POSITION LOCK packer blade locking out the unit packer panel Issued July 2022 Copyright 2022, Heil Environmental Index Printed in the U.S.A.
  • Page 139 UNLATCHED unloading refuse 116, 117 UNLOCK use of curb side drive safety decals use personal protective equipment serial plate Issued July 2022 Copyright 2022, Heil Environmental Index Printed in the U.S.A.

  • Page 140: Index

    INDEX warming up the hydraulic oil warning 23, 29 warranty claims and inquiries washout system when working on, in, or around the vehicle Issued July 2022 Copyright 2022, Heil Environmental Index Printed in the U.S.A.
  • Page 141 Wear items are excluded from warranty coverage. All OEM service parts sold by Heil have a six (6) month warranty from the date of purchase. The parts warranty covers parts only, providing that factory inspection reveals a defect in material or workmanship. Labor, inbound/Outbound Freight, troubleshooting, etc.
  • Page 142 Customer Care: +1 866-ASK-HEIL (+1 866-275-4345) Heil Environmental 4301 Gault Avenue North Fort Payne, AL 35967-9984 Parts Central: +1 800-528-5308 Technical Service: +1 866-310-4345 TechSupport@DoverESG.com...

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