HEIL DURAPACK 5000 Manuals

Manuals and User Guides for HEIL DURAPACK 5000. We have 2 HEIL DURAPACK 5000 manuals available for free PDF download: Operation Manual, Service Manual

HEIL DURAPACK 5000 Service Manual (180 pages)

HIGH-COMPACTION REAR LOADER

Brand: HEIL | Category: Utility Vehicle | Size: 41 MB

Important Safety Notice
2
Table of Contents
3
Section 1 General Information
9
Introduction
10
Service/Parts Assistance
10
Recommended Spare Parts
11
Electronic Parts Catalog (EPC)
12
Precautionary Statements
15
Hazard Symbols and Definitions
15
Lock-Out/Tag-Out Procedures
19
Storing Refuse in Container
21
Maintenance/Lubrication Information
21
Winch Gear Oil
21
Grease Lubrication Recommendation
21
Oil Can Lubricant Recommendation
21
Hydraulic Oil Specifications
21
Standard Torque Data for Nuts and Bolts
22
Standard Torque Data for Nuts and Bolts Table
22
Bolt Type Identification Chart
26
Torque for Hydraulic Tubes and Fittings
27
Cold Weather Warmup Procedure
30
Battery Disconnect Switch
30
Proximity Switch Troubleshooting
31
Decals on the Unit
33
Decal Care
33
Hydraulic Symbols
35
Electrical Symbols
37
Section 2 Pumps
39
Hydraulic Pump Control
40
Tandem O.I.G.A.I. Pump
42
Tandem Vane Pump O.I.G.A.I. Hydraulic System Troubleshooting
43
Power Take-Off
44
Section 3 Body and Tailgate
49
Nomenclature
50
Specifications
51
Side Access Door
52
Tailgate Support Props
53
Underbody and Ejector Unload Valve Locations
54
Hydraulic Oil Tank with in Tank Oil Filter Location
55
Sweep Back off Relief Valve
56
Welding and Electronic Devices / Electrical Lubricants
56
Section 4 Maintenance and Adjustment
57
Body Daily Checklist
58
Body Preventive Maintenance Chart
59
Pto Inspection and Preventive Maintenance
61
Adjust Lower and Upper Hydraulic Detent Panels
62
Packer/Ejector Cylinders Preventive Maintenance
65
Lubrication Guide
66
Preparing the Unit to Check the Oil Level
68
Check Oil Level
69
When to Change Oil Filter Element
69
Change Hydraulic Oil Filter
70
Drain and Clean the Hydraulic Oil Tank
71
Purge the Hydraulic System
72
Tailgate Control Valve Pressure Settings
74
Pressure Adjustment Settings
74
Kick out Adjustments
77
Ejector Unload Valve
79
Ejector Shoe Adjustment
82
Underbody Valve - Main Relief and Pump Pressure
83
Optional Container Mechanism Adjustment Procedure
84
Tailgate Control Lever Alignment
85
Underbody Valve Disassembly/Assembly
86
Replacing Spool Seals
87
Cracked Weld Joints
88
Tailgate Lubrication
88
Inspect Proximity Switches
88
Clean and Inspect the Tailgate Seal
88
Section 5 Body Controller Hardware
89
In-Cab Display
90
Home Screen
91
Display Indicators
92
Status LED
93
Function Buttons
94
Message Banner
95
Counter Screen
97
Display Screen
98
Cab Controller Inputs
99
Body Controller Inputs
101
Tailgate Controller Inputs
103
Chassis Variables (J1939)
105
Cab Controller Outputs
106
Body Controller Outputs
108
Tailgate Controller Outputs
110
Fault Screens
112
Critical Faults
112
System Faults
113
Controller Faults
114
Password Protected Screens
116
Option Config
117
Maintenance Screen
119
Mobile Controller
120
Programmable Controllers
121
Control Fusing
125
Control Area Network
127
Section 6 Body Controller Software
131
Mobile Controller Documentation Program 109-0382
132
Section 7 Schematics
159
Harness, Body Controller, 2020 REL - 263-1869-001
160
Harness, Body, 2020 REL - 263-1869-002
161
Harness, MID Tailgate Light Cluster 2020 REL - 263-1869-011
162
Harness, Upper Tailgate, 2020 REL - 263-1869-010
163
Harness, Cab Controller Convent Cab Non RP70, 2020 REL - 263-1882-001
164
Harness, Cab Controller Cab over RP170, 2020 REL - 263-1882-002
165
Hydraulic Schematic - 701-8426-1
166
Pump on Recirculation - no Function Activated - 701-8426-2
167
Ejector Extend - 701-8426-3
168
Ejector Retract - 701-8426-4
169
Tailgate Raise - 701-8426-5
170
Tailgate Lower- 701-8426-6
171
Reeving Cylinder - 701-8426-7
172
Auto-Cycle Lower Panel out - 701-8426-8
173
Auto-Cycle Upper Panel down - 701-8426-9
174
Auto-Cycle Lower Panel in - 701-8426-10
175
Auto-Cycle Upper Panel up - 701-8426-11
176
Index
177

HEIL DURAPACK 5000 Operation Manual (222 pages)

HIGH-COMPACTION REAR LOADER

Brand: HEIL | Category: Utility Vehicle | Size: 4 MB

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