Page 1 HIGH-PERFORMANCE REAR LOADER directions in this manual before they first operate this vehicle. OPERATION MANUAL Keep this manual in the cab for new operators and to remind all operators about safe use. ISSUED SEPTEMBER 2017 © 2017 Heil Environmental TP1PT1-OM-0917...
Page 2 READ THIS MANUAL! EVERY PERSON who will OPERATE, MAINTAIN, REPAIR, OR OTHERWISE WORK with the Heil unit MUST READ AND UNDERSTAND this entire Operator’s Manual before starting the engine or activating any switches or controls. MAKE SURE to read the Service Manual for the unit BEFORE you do any maintenance or repair procedures.
Page 3: Table Of Contents
General Safety Precautions (Continued) ....................................33 Decals ......................................37 Decal Placement ....................................38 Decal Images ....................................42 Care of Decals ....................................53 Lock-Out/Tag-Out Procedure Section Preview ......................................58 Locking Out the Unit ......................................59 Issued September 2017 Copyright 2017, Heil Environmental Table of Contents Printed in U.S.A.
Page 4 Daily Checklist ......................................84 Refuse Vehicle Daily Inspection ......................................86 Daily Checks and Inspections ......................................87 Before Going on Route Section Preview ......................................98 Battery Disconnect Switch / Daily Checklist ......................................99 Issued September 2017 Copyright 2017, Heil Environmental Table of Contents Printed in U.S.A.
Page 5 Loading Refuse with a Roll Bar Mechanism (Continued) ....................................125 Loading Refuse with a Roll Bar Mechanism (Continued) ....................................126 Loading Refuse with a Roll Bar Mechanism (Continued) ....................................127 Issued September 2017 Copyright 2017, Heil Environmental Table of Contents Printed in U.S.A.
Page 6 ......................................153 Compressed Natural Gas (CNG) Option Important Safety Information ......................................156 Important Safety Information (Continued) ....................................157 Important Safety Information (Continued) ....................................158 Compressed Natural Gas (CNG) Fuel Module ......................................159 Issued September 2017 Copyright 2017, Heil Environmental Table of Contents Printed in U.S.A.
Page 7 Inspection/Preventive Care Schedule / Preparation Before Maintenance ....................................174 Fuel Management Module Reference Drawing ....................................175 ....................................176 ......................................177 ....................................178 ....................................179 ....................................180 ....................................181 ....................................182 ....................................183 ....................................184 ....................................185 ....................................186 ..................................187 Index Issued September 2017 Copyright 2017, Heil Environmental Table of Contents Printed in U.S.A.
Page 8 NOTES:...
Page 9 HIGH-PERFORMANCE REAR LOADER OPERATION MANUAL ISSUED SEPTEMBER 2017 TP1PT1-OM-0917 Issued September 2017 Copyright 2017, Heil Environmental Printed in U.S.A.
Page 10 NOTES:...
Page 11 SECTION 1 INTRODUCTION Issued September 2017 Copyright 2017, Heil Environmental Introduction Printed in U.S.A.
Page 12 Telephone numbers and website URL for parts, technical support, warranty claims, training and manuals Identifying the different models Identifying the left (street side) of the unit The unit serial plate Various parts of the unit Issued September 2017 Copyright 2017, Heil Environmental Introduction Printed in U.S.A.
Page 13: Introduction
9. Landfill/Transfer Station/Recycle Center Procedures warranty repairs must be performed by …”. 10.End of Day Procedures Each DANGER, WARNING, and CAUTION notice 11.Preventive Maintenance Chart precedes its applicable text. 12.Lubrication Guide Issued September 2017 Copyright 2017, Heil Environmental Introduction Printed in U.S.A.
Page 14: To The Owner
This manual is designed to help ensure safe, efficient and available for operation. proper operation of The Heil Co. d/b/a Heil Environmental You must provide adequate lighting on the unit for safe operation under low light or night conditions.
Page 15: To The Operator
Manuals. Always read and understand all associated You must perform a daily inspection of the unit manuals alongside the Heil Parts and Service Manual and before you go on route. Refer to the Daily Checklist Heil Operation Manual.
Page 16: To The Operator (Continued) / To The Mechanic
The owner or designated person can contact your Heil dealer or Heil for additional help. See Customer Service and Repair Parts Contact Information...
Page 17 You must read, understand, and obey all safety messages and decals that are on the outside or in the cab of the unit. Issued September 2017 Copyright 2017, Heil Environmental Introduction Printed in U.S.A.
Page 18: Warranty Claims And Inquiries
WARRANTY CLAIMS AND INQUIRIES The HEIL ENVIRONMENTAL WARRANTY STATEMENT is printed on the inside, back cover of this manual. Should a failure occur that is covered by this warranty, contact the nearest Heil dealer for warranty repair unless otherwise authorized by Heil.
Page 19: Customer Service And Repair Parts Contact Information
CUSTOMER SERVICE AND REPAIR PARTS CONTACT INFORMATION Customer Care Phone: 866-275-4345 Tech Services Phone: 866-310-4345 Parts Central Phone: 800-528-5308 4301 Gault Avenue North Fort Payne, AL 35967 www.heil.com Issued September 2017 Copyright 2017, Heil Environmental Introduction Printed in U.S.A.
Page 20: Models
The unit has an eject mode for dumping the refuse from the body. You remove the refuse from the body by raising the tailgate and then operating the ejector panel which pushes the refuse from the body. Issued September 2017 Copyright 2017, Heil Environmental Introduction Printed in U.S.A.
Page 21: Serial Plate Locations
“curbside”. The figure below shows the locations of the serial plates on the street side of the unit’s body and the tailgate. See the next page for a description of the information that is on the serial plate. Figure 2. Serial Plate Locations Issued September 2017 Copyright 2017, Heil Environmental Introduction Printed in U.S.A.
Page 22: Reading The Serial Plate
6145 is year 2006 2009 2019 and the 145th day of 2006). 2010 2020 2011 2021 2012 2022 2013 2023 2014 2024 Issued September 2017 Copyright 2017, Heil Environmental Introduction Printed in U.S.A.
Page 23: Product Nomenclature
The figure below shows the major components and their typical location on the curb side of the unit. See the following pages for brief descriptions of each component shown below. Figure 3. Curb Side Product Nomenclature Issued September 2017 Copyright 2017, Heil Environmental Introduction Printed in U.S.A.
Page 24: Product Nomenclature (Continued)
The figure below shows the major components and their typical location on the street side of the unit. See the following pages for brief descriptions of each component shown below. Figure 4. Street Side Product Nomenclature Issued September 2017 Copyright 2017, Heil Environmental Introduction Printed in U.S.A.
Page 25 See Cab Controls, Switches and Indicator Lights for the different controls that may be installed in your unit. Issued September 2017 Copyright 2017, Heil Environmental Introduction Printed in U.S.A.
Page 26 EXTEND the ejector panel, which pushes the refuse out of the unit. The operator then uses the controls to RETRACT the ejector panel and CLOSE the tailgate. Issued September 2017 Copyright 2017, Heil Environmental Introduction Printed in U.S.A.
Page 27 Operating the unit’s controls with a suspended load, such as a raised tailgate or a container on a lift mechanism, will allow the load to move even when the hydraulic pump is OFF. Issued September 2017 Copyright 2017, Heil Environmental Introduction Printed in U.S.A.
Page 28 Do not use an arm mechanism or roll bar as a riding step. Obey safety messages and use the riding step for when traveling on the unit. Serious injury or death may occur. Issued September 2017 Copyright 2017, Heil Environmental Introduction Printed in U.S.A.
Page 29 Slide/Blade Controls – The operator uses these controls to operate the slide assembly and the packer blade to open the hopper to load refuse and to move refuse from the hopper into the body. Issued September 2017 Copyright 2017, Heil Environmental Introduction Printed in U.S.A.
Page 30 Tailgate Cylinders – You use these cylinders to RAISE the tailgate before you unload the compacted refuse at the landfill. After you unload the refuse, you use the cylinders to LOWER the tailgate. Issued September 2017 Copyright 2017, Heil Environmental Introduction Printed in U.S.A.
Page 31 Winch Assembly – The winch assembly includes a winch, an attached cable with hook and controls. This option allows an operator to load refuse from a commercial refuse container into the hopper. The controls will be located on the rear, curb side of the unit. Issued September 2017 Copyright 2017, Heil Environmental Introduction Printed in U.S.A.
Page 32: Glossary
The packer/extend cylinder is fully retracted and the packer panel is all the way to the front of the position hopper. May also be referred to as “Home Position” or “Front Head”. Issued September 2017 Copyright 2017, Heil Environmental Introduction Printed in U.S.A.
Page 33 Alerts you to practices not related to personal injury, such as damage to the unit or other NOTICE equipment. When a light or lamp does not illuminate / off/OFF The position of a switch or other control to stop a function Issued September 2017 Copyright 2017, Heil Environmental Introduction Printed in U.S.A.
Page 34 On Rear End Loaders (RELs), the platform at the side of the tailgate that an operator stands on while riding on the outside of the unit during collection activities Issued September 2017 Copyright 2017, Heil Environmental Introduction Printed in U.S.A.
Page 35 Indicates a hazardous situation, which if not avoided, could result in death or serious injury winch An option for Rear End Loaders (RELs), a mechanism with a hook and cable that an operator uses to raise, dump and lower a commercial refuse container Issued September 2017 Copyright 2017, Heil Environmental Introduction Printed in U.S.A.
Page 36 NOTES:...
Page 37: Safety Messages And Decals
SECTION 2 SAFETY MESSAGES AND DECALS Issued September 2017 Copyright 2017, Heil Environmental Safety Messages and Decals Printed in U.S.A.
Page 38 General safety precautions and safety precautions for the safe operation and maintenance of the unit The safety precautions for NOT towing another vehicle or machine Safety decals on the unit Issued September 2017 Copyright 2017, Heil Environmental Safety Messages and Decals Printed in U.S.A.
Page 39: Precautionary Statements
You must also read, understand and follow those messages. Issued September 2017 Copyright 2017, Heil Environmental Safety Messages and Decals Printed in U.S.A.
Page 40: General Safety Precautions
If any decals are illegible from o Refer to Lock-Out/Tag-Out Procedure damage or wear, REPLACE them IMMEDIATELY. Get decals from your Heil dealer or Heil. You must be attentive at all times while you operate the controls and be ready to stop or reverse the DO NOT use this refuse collection vehicle to TOW function if necessary.
Page 41 CHECK the height of the unit after you do any modifications to the chassis suspension. Any chassis suspension modification may change the height of the unit. See Tables 1 and 2. Issued September 2017 Copyright 2017, Heil Environmental Safety Messages and Decals Printed in U.S.A.
Page 42 4 feet (1.2 m) Above 750 to 50,000 6 feet (1.8 m) Above 50,000 to 345,000 10 feet (3 m) Above 345,000 to 750,000 16 feet (4.9 m) Issued September 2017 Copyright 2017, Heil Environmental Safety Messages and Decals Printed in U.S.A.
Page 43 WHEN WORKING IN OR AROUND THE VEHICLE MAKE SURE the unit is in Lock-Out/Tag-Out condition BEFORE you work in or around the unit. Issued September 2017 Copyright 2017, Heil Environmental Safety Messages and Decals Printed in U.S.A.
Page 44 If the unit has a washout option, RELIEVE the air pressure in the wash-out tank BEFORE you open the cap. TOWING OF ANY EQUIPMENT Heil DOES NOT recommend that you tow any kind of equipment with the unit. The unit was NOT DESIGNED nor intended for towing.
Page 45: Decals
Decal part numbers can be found below and in the Parts Manual. You can purchase replacement decals from your Heil Dealer or from the Heil Parts Central, 800- 528-5308.
Page 46: Decal Placement
DECAL PLACEMENT Issued September 2017 Copyright 2017, Heil Environmental Safety Messages and Decals Printed in U.S.A.
Page 47 DECAL PLACEMENT (CONTINUED) Issued September 2017 Copyright 2017, Heil Environmental Safety Messages and Decals Printed in U.S.A.
Page 48 DECAL, Danger, Access Door Closed ..........- ......1 212-1911 DECAL, Caution, Stand Clear When Panel in Motion ......- ......4 212-1915 DECAL, Information-Heil Replacement Parts ........- ......1 212-1918 DECAL, Safety Instructions, Back-Up Alarm ........- ......1 212-1968 DECAL, Caution, Disengage PTO ............
Page 49 ITEM PART NO. DESCRIPTION 212-2736 DECAL, Lube, PT 1000 (Only Used on PT 1000) ....... - ......1 212-2740 DECAL, Caution, Winch Hook ............- ......1 212-2766 DECAL, Lube, F 4000 (Only Used on F 4000) ........- ......1 212-2875 DECAL, Warning, Battery Disconnect Switch ........
Page 50: Decal Images
DECAL IMAGES Figure 5. Danger: Do not enter under, PN 212-1764 Figure 7. Warning: Lockout/Tagout, PN 212-1781 Figure 6. Caution: Side Access Door, PN 212-1780 Issued September 2017 Copyright 2017, Heil Environmental Safety Messages and Decals Printed in U.S.A.
Page 51 Figure 9. Caution: Container Latch Bars, PN 212-1837 Figure 8. Warning: Operations Manual, PN 212-1783 Figure 10. Danger: Stand Clear Packer, PN Figure 11. Danger: Do not tow, 212-1802 PN 212-1821 Issued September 2017 Copyright 2017, Heil Environmental Safety Messages and Decals Printed in U.S.A.
Page 52 DECAL IMAGES (CONTINUED) Figure 13.Hopper Light, PN 212-1600 Figure 12. Blade and Slide Controls, PN 212-1969 Figure 14. Body Controls, PN 212-3064 Issued September 2017 Copyright 2017, Heil Environmental Safety Messages and Decals Printed in U.S.A.
Page 53 DECAL IMAGES (CONTINUED) Figure 16.Hopper Light, PN 212-1600 Figure 15. Blade and Slide Controls, PN 212-1969 Figure 17. Danger, Under Chassis, Stop Engine, PN 212-1764 Issued September 2017 Copyright 2017, Heil Environmental Safety Messages and Decals Printed in U.S.A.
Page 54 Figure 19. Buzzer, 212-1841 PN 212-1903 Figure 22. Throttle Advance, Accelerator, PN 212-1904 Figure 21. Information, Heil Replacement Parts, ANSI, PN 212-1915 Figure 20. Danger: Stand Clear Tailgate, PN 212-1801 Issued September 2017 Copyright 2017, Heil Environmental Safety Messages and Decals...
Page 55 Figure 24. Oil Level, PN Figure 23. Safety Instructions, 212-2275 Back-Up Alarm, PN 212-1918 Figure 26. Tailgate Raise Alarm, PN 212-1970 Figure 25. Grease Fitting, PN 212-2205 Issued September 2017 Copyright 2017, Heil Environmental Safety Messages and Decals Printed in U.S.A.
Page 56 Figure 28. Caution: Riding step speed limit, PN PN 212-1899 212-1902 Figure 29. Caution: Riding Step Speed Limit, PN Figure 30. Danger: Access Door, PN 212-1905 212-1907 Issued September 2017 Copyright 2017, Heil Environmental Safety Messages and Decals Printed in U.S.A.
Page 57 Figure 31. Flag, Made in USA, PN 212-2689 Figure 32. Body Controls, PN 212-3316 Figure 34. Caution: Stand Figure 33. Caution: Winch Hook in Lug, Clear Panel, PN 212-1911 PN 212-2740 Issued September 2017 Copyright 2017, Heil Environmental Safety Messages and Decals Printed in U.S.A.
Page 58 DECAL IMAGES (CONTINUED) Figure 35. Caution: Disengage P.T.O., PN 212-1968 Figure 37. Warning: Figure 36. Warning: Do not Battery Disconnect cross behind, PN 212-2691 Switch, PN 212-2875 Issued September 2017 Copyright 2017, Heil Environmental Safety Messages and Decals Printed in U.S.A.
Page 59 DECAL IMAGES (CONTINUED) Figure 38. Caution: Tailgate Prop Operation, PN 212-2618 Issued September 2017 Copyright 2017, Heil Environmental Safety Messages and Decals Printed in U.S.A.
Page 60 DECAL IMAGES (CONTINUED) Figure 39. Lubrication Guide, PN 212-2736 Issued September 2017 Copyright 2017, Heil Environmental Safety Messages and Decals Printed in U.S.A.
Page 61: Care Of Decals
Do not use sharp angles to clean the decals – this can lift the decals from the unit. o NEVER use a “turbo pressure nozzle”. Issued September 2017 Copyright 2017, Heil Environmental Safety Messages and Decals Printed in U.S.A.
Page 62 PRESSURE WASHER TECHNIQUE Figure 40. Recommended Technique Figure 41. Incorrect Technique Issued September 2017 Copyright 2017, Heil Environmental Safety Messages and Decals Printed in U.S.A.
Page 63 Flush eyes and skin with water for 15 minutes after contact. Seek immediate medical help. Spot clean the decal with Isopropyl Alcohol and a micro-fiber cloth (rag). If these methods do not work on a problem area, call a Heil Dealer or Heil Customer Service. Issued September 2017...
Page 64 NOTES:...
Page 65: Lock-Out/Tag-Out Procedure
SECTION 3 LOCK-OUT/TAG-OUT PROCEDURE Issued September 2017 Copyright 2017, Heil Environmental Lock-Out/Tag-Out Procedure Printed in U.S.A.
Page 66 PREVIEW Read this section to learn about the proper Lock-Out/Tag-Out procedures. You MUST Lock-Out/Tag-Out a unit BEFORE: You enter the body Do maintenance or repair procedures. Issued September 2017 Copyright 2017, Heil Environmental Lock-Out/Tag-Out Procedure Printed in U.S.A.
Page 67 7. Put a LOCK-OUT/TAG-OUT tag onto the steering Out procedures, use the procedures that follow. Contact wheel. your supervisor or Heil Technical Service if you have any questions about Lock-Out/Tag-Out procedures. 8. Remove the ignition key from the cab, lock the vehicle, and put the key in a secure location.
Page 68 NOTES:...
Page 69 SECTION 4 FEATURES, CONTROLS, SWITCHES, AND INDICATOR LIGHTS Issued September 2017 Copyright 2017, Heil Environmental Controls, Switches, and Indicator Lights Printed in U.S.A.
Page 70 Learn about the unit's features and operation specifications The in-cab cab controls, switches and buttons How the in-cab controls work The in-cab indicator lights available The outside controls and how they work Issued September 2017 Copyright 2017, Heil Environmental Controls, Switches, and Indicator Lights Printed in U.S.A.
Page 71: Controls, Switches, And Indicator Lights
Make sure you are familiar with the control panel in your unit. Figure 43. In-Cab Control Panel Issued September 2017 Copyright 2017, Heil Environmental Controls, Switches, and Indicator Lights Printed in U.S.A.
Page 72: In-Cab Control Panel (Continued)
FILTER BYPASSED indicator light and it is Throttle Advance switches on the body. OFF. MOVE the switch to the OFF position to disable the Throttle Advance switches on the body. Issued September 2017 Copyright 2017, Heil Environmental Controls, Switches, and Indicator Lights Printed in U.S.A.
Page 73 You must become familiar with the location and operation of any optional toggle switches that are not located in the Control Panel. Figure 45. Control Panel Optional Functions Issued September 2017 Copyright 2017, Heil Environmental Controls, Switches, and Indicator Lights Printed in U.S.A.
Page 74: Standard Outside Controls
MOVE and COMPACT the refuse in the hopper to SLIDE lever. It is the lever closest to the end of the the body. tailgate. See the figures on the next two pages. Issued September 2017 Copyright 2017, Heil Environmental Controls, Switches, and Indicator Lights Printed in U.S.A.
Page 75: Standard Outside Controls (Continued)
STANDARD OUTSIDE CONTROLS (CONTINUED) Figure 46. Packer Blade Control Lever Issued September 2017 Copyright 2017, Heil Environmental Controls, Switches, and Indicator Lights Printed in U.S.A.
Page 76: Standard Outside Controls (Continued)
STANDARD OUTSIDE CONTROLS (CONTINUED) Figure 47. Slide Control Lever Issued September 2017 Copyright 2017, Heil Environmental Controls, Switches, and Indicator Lights Printed in U.S.A.
Page 77: Standard Outside Controls (Continued)
3. RELEASE the lever to stop an EXTEND or a RETRACT operation at any time or when the ejector panel is fully EXTENDED or RETRACTED. Issued September 2017 Copyright 2017, Heil Environmental Controls, Switches, and Indicator Lights Printed in U.S.A.
Page 78 This means that you observe the safety message for using the riding step. Figure 48. Front Street Side Controls Figure 49. Buzzer Location Issued September 2017 Copyright 2017, Heil Environmental Controls, Switches, and Indicator Lights Printed in U.S.A.
Page 79: Optional Outside Controls
The increased flow of hydraulic oil increases the speed of the optional lifting equipment. Figure 50. Optional Container Lift Controls Issued September 2017 Copyright 2017, Heil Environmental Controls, Switches, and Indicator Lights Printed in U.S.A.
Page 80: Optional Outside Controls (Continued)
1. PUSH the lever to the LOWER position and HOLD it and lower the container to the ground. there to MOVE the cylinder OUT (EXTEND). Issued September 2017 Copyright 2017, Heil Environmental Controls, Switches, and Indicator Lights Printed in U.S.A.
Page 81: Optional Outside Controls (Continued)
5. PULL/PUSH the lever to RAISE the container over and lower the container to the ground. the hopper lip, dump the refuse from the container and lower the container to the ground. Issued September 2017 Copyright 2017, Heil Environmental Controls, Switches, and Indicator Lights Printed in U.S.A.
Page 82 RELEASE the lever to LOWER the cart tipper. At the end of the LOWER cycle, the cart tipper will stop lowering. 7. RELEASE the refuse container from the cart tipper’s lock. Issued September 2017 Copyright 2017, Heil Environmental Controls, Switches, and Indicator Lights Printed in U.S.A.
Page 83 4. A “bash bar” prevents the container from over- rotating into the hopper. Figure 52. Latch Bar Assembly Issued September 2017 Copyright 2017, Heil Environmental Controls, Switches, and Indicator Lights Printed in U.S.A.
Page 84 NOTES:...
Page 85: Body And Tailgate Props
SECTION 5 BODY AND TAILGATE PROPS Issued September 2017 Copyright 2017, Heil Environmental Body and Tailgate Props Printed in U.S.A.
Page 86 PREVIEW Read this section to learn about: Using the body props Using the tailgate props Issued September 2017 Copyright 2017, Heil Environmental Body and Tailgate Props Printed in U.S.A.
Page 87: Propping The Tailgate (Continued)
Figure 53. Tailgate Clamps (Turnbuckles) Issued September 2017 Copyright 2017, Heil Environmental Body and Tailgate Props Printed in U.S.A.
Page 88 (body) and secure the Figure 54. Open Tailgate for Tailgate Props prop in its prop bracket in the stored position. See the figures on the next page. Issued September 2017 Copyright 2017, Heil Environmental Body and Tailgate Props Printed in U.S.A.
Page 89 PROPPING THE TAILGATE (CONTINUED) Figure 55. Setting Tailgate Props Figure 56. Setting Tailgate Props Details Issued September 2017 Copyright 2017, Heil Environmental Body and Tailgate Props Printed in U.S.A.
Page 90 NOTES:...
Page 91: Daily Checklist
SECTION 6 DAILY CHECKLIST Issued September 2017 Copyright 2017, Heil Environmental Daily Checklist Printed in U.S.A.
Page 92 Worn or damaged tailgate lock components Replace worn or damaged components Loose or missing tailgate lock hardware Tighten loose hardware Replace missing hardware Damaged tailgate seal Replace seal Issued September 2017 Copyright 2017, Heil Environmental Daily Checklist Printed in U.S.A.
Page 93 Body mounting brackets have loose hardware, Tighten loose hardware damaged hardware or cracked welds Replace missing hardware Repair cracked welds Air regulator (typically located at front of body) 90 PSI Issued September 2017 Copyright 2017, Heil Environmental Daily Checklist Printed in U.S.A.
Page 94: Refuse Vehicle Daily Inspection
Refer to Preventative Maintenance Chart Signature of Operator: Lubrication Guide additional information and requirements. ________________________________________________________ Issued September 2017 Copyright 2017, Heil Environmental Daily Checklist Printed in U.S.A.
Page 95 Inspect all decals on cab for damage and readability Inspect unit for refuse on or about the engine or exhaust components. Remove all refuse to prevent a fire Issued September 2017 Copyright 2017, Heil Environmental Daily Checklist Printed in U.S.A.
Page 96 Cylinder, hoses and fittings for leaks Hoses for wear and damage Cylinder for damage Loose or missing mounting hardware Inspect tailgate lock components Clamp components for wear and damage Issued September 2017 Copyright 2017, Heil Environmental Daily Checklist Printed in U.S.A.
Page 97 Loose or missing hardware for slide assembly Inspect packer blade Cylinders, hoses and fittings for leaks Hoses for wear and damage Cylinder for damage Loose or missing mounting hardware for hydraulics Issued September 2017 Copyright 2017, Heil Environmental Daily Checklist Printed in U.S.A.
Page 98 Check tires for damage. Replace any damaged tire before going on route Inspect all decals on street side body for damage and readability Inspect body structure for damage, loose or missing nuts and bolts and for cracked welds Issued September 2017 Copyright 2017, Heil Environmental Daily Checklist Printed in U.S.A.
Page 99 Make sure the parking brake does not allow the vehicle to move forward or reverse at idle Make sure the throttle advance (if equipped) operates only in neutral Make sure all cab, body and tailgate lights operate Make sure the backup alarm operate Issued September 2017 Copyright 2017, Heil Environmental Daily Checklist Printed in U.S.A.
Page 100 At the same time, PUSH the SLIDE and BLADE levers The blade should move DOWN The slide should move IN At the same time, PULL the SLIDE and BLADE levers Issued September 2017 Copyright 2017, Heil Environmental Daily Checklist Printed in U.S.A.
Page 101 Attach the cable hook to its storage eye Arm Mechanism PULL the control lever – the lift arms should RAISE PUSH the control lever – the lift arm should LOWER Issued September 2017 Copyright 2017, Heil Environmental Daily Checklist Printed in U.S.A.
Page 102 PULL the tailgate lever and RAISE the tailgate sufficiently to set the tailgate props The TAILGATE OPEN light and alarm are ON Set the tailgate props Inspect the tailgate seal for damage Issued September 2017 Copyright 2017, Heil Environmental Daily Checklist Printed in U.S.A.
Page 103 PUMP INDICATOR light is OFF – if it is ON, MOVE the PUMP ON switch to OFF If equipped, the FILTER BYPASSED All other optional lights All switches are at their OFF position: PUMP ON THROTTLE ADVANCE Issued September 2017 Copyright 2017, Heil Environmental Daily Checklist Printed in U.S.A.
Page 104 If equipped, check the operation of each camera FINAL INSPECTION While you walk completely around the vehicle, look for: Fluid leaks Cracked or damaged welds and metal Loose or missing bolts, nuts and clamps Issued September 2017 Copyright 2017, Heil Environmental Daily Checklist Printed in U.S.A.
Page 105 SECTION 7 BEFORE GOING ON ROUTE Issued September 2017 Copyright 2017, Heil Environmental Before Going on Route Printed in U.S.A.
Page 106 Checking the unit each day Starting the unit in cold weather Setting the unit up for the route Removing power to the unit during periods of not using the unit Issued September 2017 Copyright 2017, Heil Environmental Before Going on Route Printed in U.S.A.
Page 107: Before Going On Route
Battery cables must be securely anchored and not rubbing other equipment. Cable insulation must be free of damage and abrasion. Inspect weekly. NOTICE Always disconnect the battery before welding on the chassis or body. Issued September 2017 Copyright 2017, Heil Environmental Before Going on Route Printed in U.S.A.
Page 108: Before Starting A Route / Cold Weather Warmup Procedure
6. Make sure the oil temperature on the site gauge is between 120° and 160°F. If not, repeat step 5. 7. Check for fluid leaks. Repair if necessary. Issued September 2017 Copyright 2017, Heil Environmental Before Going on Route Printed in U.S.A.
Page 109: Check The Hydraulic Oil Level
200 mesh (or finer) 2. Put the unit back in the position described above and screen. NEVER use a cloth to filter the oil. check the oil level again. Issued September 2017 Copyright 2017, Heil Environmental Before Going on Route Printed in U.S.A.
Page 110: Hydraulic Oil Tank With Sight Gauge
HYDRAULIC OIL TANK WITH SIGHT GAUGE Figure 57. Typical Hydraulic Oil Tank (External Filter) Issued September 2017 Copyright 2017, Heil Environmental Before Going on Route Printed in U.S.A.
Page 111: Cycle All Hydraulic Functions
When the body does not have refuse, positions. UNLOCK and RAISE the tailgate, then do at least one EJECTOR PANEL cycle, which includes a full EXTEND cycle and a full RETRACT cycle. Issued September 2017 Copyright 2017, Heil Environmental Before Going on Route Printed in U.S.A.
Page 112: Check The Traveling Or "In-Transit" Position
The PUMP ON switch is OFF. You properly ADJUST and CLEAN the mirrors. All outside lights turn ON and OFF. If equipped, the side access door is CLOSED and LOCKED. Issued September 2017 Copyright 2017, Heil Environmental Before Going on Route Printed in U.S.A.
Page 113: On-Route Operation Procedures
SECTION 8 ON-ROUTE OPERATION PROCEDURES Issued September 2017 Copyright 2017, Heil Environmental On-Route Operation Procedures Printed in U.S.A.
Page 114 Read this section to learn about: Setting up the unit for a route Loading refuse Packing the load Packing on-the-move Washout system Setting up the unit for the landfill or transfer station Issued September 2017 Copyright 2017, Heil Environmental On-Route Operation Procedures Printed in U.S.A.
Page 115: Driving To Pick-Up Locations
Stand clear when the ejector panel is in motion. Keep side access door closed when ejector panel is in motion. Failure to obey may result in minor or moderate injury. Issued September 2017 Copyright 2017, Heil Environmental On-Route Operation Procedures Printed in U.S.A.
Page 116: Loading Refuse Manually (Continued)
The hopper is now ready to receive refuse. Figure 59. Packer Blade Starting Position 2. Load the refuse from a container into the hopper and then move the container to the pick-up location. Issued September 2017 Copyright 2017, Heil Environmental On-Route Operation Procedures Printed in U.S.A.
Page 117 6. Repeat Steps 1 and 5 as necessary to compact the refuse. 7. Leave the blade against the refuse. 8. Move the refuse container to its pick-up location. Figure 60. Loading Refuse Issued September 2017 Copyright 2017, Heil Environmental On-Route Operation Procedures Printed in U.S.A.
Page 118 Clear the area of all unnecessary people before you operate the controls. Issued September 2017 Copyright 2017, Heil Environmental On-Route Operation Procedures Printed in U.S.A.
Page 119: Loading Refuse With A Reeving Mechanism
Issued September 2017 Copyright 2017, Heil Environmental On-Route Operation Procedures Printed in U.S.A.
Page 120: Loading Refuse With A Reeving Mechanism (Continued)
Make sure the latch bar secures the container until the cable tightens and secures the hook in BEFORE you raise the container. See Using a the eye on the tailgate. Latch Bar Issued September 2017 Copyright 2017, Heil Environmental On-Route Operation Procedures Printed in U.S.A.
Page 121: Loading Refuse With A Reeving Mechanism (Continued)
See Using a Latch Bar i. MOVE the container to its pick-up location. Figure 63. Loading Refuse with Reeving Mechanism or Winch Figure 62. Reeving Mechanism or Winch Setup Issued September 2017 Copyright 2017, Heil Environmental On-Route Operation Procedures Printed in U.S.A.
Page 122 UP. STOP the blade UP operation when the blade is at the pinch point with the hopper sill. c. Watch for refuse that is pushed out of the hopper. Issued September 2017 Copyright 2017, Heil Environmental On-Route Operation Procedures Printed in U.S.A.
Page 123 5. Leave the blade against the refuse. the tailgate and let the driver know each helper is ready to move to the next location. 7. Go to the next stop on the route. Issued September 2017 Copyright 2017, Heil Environmental On-Route Operation Procedures Printed in U.S.A.
Page 124: Loading Refuse With A Winch
Clear the area near the hopper of all unnecessary people before you move the blade and slide assembly and keep all parts of your body away from the blade. Issued September 2017 Copyright 2017, Heil Environmental On-Route Operation Procedures Printed in U.S.A.
Page 125: Loading Refuse With A Winch (Continued)
(2) Lower the container to the ground (3) Perform Step 3 (sweep the refuse and compact it into the hopper) (4) Raise the container and finish emptying the container. Issued September 2017 Copyright 2017, Heil Environmental On-Route Operation Procedures Printed in U.S.A.
Page 126: Loading Refuse With A Winch (Continued)
PULL the slide and blade levers at the same time and RELEASE the levers. The levers will self- center at the end of the commanded position by way of valve internal hydraulic pressure. See Figure 44 Issued September 2017 Copyright 2017, Heil Environmental On-Route Operation Procedures Printed in U.S.A.
Page 127 7. Each helper must PRESS the buzzer on their side of the tailgate and let the driver know each helper is ready to move to the next location. 8. Go to the next stop on the route. Issued September 2017 Copyright 2017, Heil Environmental On-Route Operation Procedures Printed in U.S.A.
Page 128: Loading Refuse With An Arm Mechanism
(4) RAISE the container and finish emptying the container. b. The slide will move IN and the blade will move DOWN. c. The hopper is now ready to receive refuse. Issued September 2017 Copyright 2017, Heil Environmental On-Route Operation Procedures Printed in U.S.A.
Page 129: Loading Refuse With An Arm Mechanism (Continued)
MOVE the container to its pick-up location. Figure 65. Loading Refuse with Arm Mechanism Figure 64. Arm Mechanism Setup Issued September 2017 Copyright 2017, Heil Environmental On-Route Operation Procedures Printed in U.S.A.
Page 130 The slide will move OUT and the blade will move UP. STOP the blade UP operation when the blade is at the pinch point with the hopper sill. Issued September 2017 Copyright 2017, Heil Environmental On-Route Operation Procedures Printed in U.S.A.
Page 131 Do not use an arm mechanism or roll bar as a riding step. Obey safety messages and use the riding step for when traveling on the unit. Serious injury or death may occur. Issued September 2017 Copyright 2017, Heil Environmental On-Route Operation Procedures Printed in U.S.A.
Page 132: Loading Refuse With A Roll Bar Mechanism
The hopper is now ready to receive refuse. bar before you raise or lower the container. Issued September 2017 Copyright 2017, Heil Environmental On-Route Operation Procedures Printed in U.S.A.
Page 133: Loading Refuse With A Roll Bar Mechanism (Continued)
RELEASE the container’s trunnion bar from the latch bar. See Using a Latch Bar g. RELEASE the container from the roll bar mechanism. Issued September 2017 Copyright 2017, Heil Environmental On-Route Operation Procedures Printed in U.S.A.
Page 134 LOADING REFUSE WITH A ROLL BAR MECHANISM (CONTINUED) Figure 67. Loading Refuse with Roll Bar Figure 66. Roll Bar Setup Issued September 2017 Copyright 2017, Heil Environmental On-Route Operation Procedures Printed in U.S.A.
Page 135 6. Each helper must PRESS the buzzer on their side of the tailgate and let the driver know each helper is ready to move to the next location. 7. Go to the next stop on the route. Issued September 2017 Copyright 2017, Heil Environmental On-Route Operation Procedures Printed in U.S.A.
Page 136: Loading Refuse With A Cart Tipper
The hopper is now ready to receive refuse. Make sure the refuse container is properly secured to the cart tipper before you raise or lower the container. Issued September 2017 Copyright 2017, Heil Environmental On-Route Operation Procedures Printed in U.S.A.
Page 137: Loading Refuse With A Cart Tipper (Continued)
Clear the area near the hopper of all unnecessary people before you move the blade and slide assembly and keep all parts of your body away from the blade. Issued September 2017 Copyright 2017, Heil Environmental On-Route Operation Procedures Printed in U.S.A.
Page 138 Watch for refuse that is pushed out of the hopper. Figure 70. Loading Refuse with Cart Tipper Issued September 2017 Copyright 2017, Heil Environmental On-Route Operation Procedures Printed in U.S.A.
Page 139: Loading Refuse With A Cart Tipper (Continued) / Using A Latch Bar
7. Go to the next stop on the route. lowering operations. See Figure 59 4. The bash bar prevents the container from over- rotating into the hopper. Issued September 2017 Copyright 2017, Heil Environmental On-Route Operation Procedures Printed in U.S.A.
Page 140: Using A Latch Bar (Continued)
USING A LATCH BAR (CONTINUED) Figure 71. Latch Bars Rotated Down Figure 72. Latch Bars Rotated Up Issued September 2017 Copyright 2017, Heil Environmental On-Route Operation Procedures Printed in U.S.A.
Page 141: Packing On-The-Move
MPH or to travel more than 2 tenths (0.2) of a mile. Do not material also helps lubricate the body, which results use riding step when vehicle operates in reverse. Always in better packing. face vehicle when using riding step. Issued September 2017 Copyright 2017, Heil Environmental On-Route Operation Procedures Printed in U.S.A.
Page 142: Leaving The Route For The Landfill/Transfer Station
The PUMP ON switch is OFF. You properly ADJUST and CLEAN the mirrors. All outside lights turn ON and OFF. If equipped, the side access door is CLOSED and LOCKED. Issued September 2017 Copyright 2017, Heil Environmental On-Route Operation Procedures Printed in U.S.A.
Page 143: Landfill/Transfer Station/Recycle Center Procedures
SECTION 9 LANDFILL/TRANSFER STATION/ RECYCLE CENTER PROCEDURES Issued September 2017 Copyright 2017, Heil Environmental Landfill/Transfer Station/Recycle Center Procedures Printed in U.S.A.
Page 144 Read this section to learn about: Setup conditions to dump the refuse Unloading the refuse Using the sump and (optional) washout system Preparing the unit to return to route. Issued September 2017 Copyright 2017, Heil Environmental Landfill/Transfer Station/Recycle Center Procedures Printed in U.S.A.
Page 145: Overview Of Landfill/Transfer Station/Recycle Center Procedures
(at the front of the body) while you HOLD the stable, hard, dry and level surface you can find TAILGATE lever UP. before you empty the refuse. Issued September 2017 Copyright 2017, Heil Environmental Landfill/Transfer Station/Recycle Center Procedures Printed in U.S.A.
Page 146 PUSH the EJECT lever DOWN and HOLD until the ejector panel is fully RETRACTED and at the front of the body. b. RELEASE the eject lever. Figure 73. Raising the Tailgate Issued September 2017 Copyright 2017, Heil Environmental Landfill/Transfer Station/Recycle Center Procedures Printed in U.S.A.
Page 147 DO NOT go under the tailgate to clear refuse, instead, use a broom or pole to clean the tailgate seal. Inspect the seal for possible wear or damage and replace if necessary. Issued September 2017 Copyright 2017, Heil Environmental Landfill/Transfer Station/Recycle Center Procedures Printed in U.S.A.
Page 148: Lowering The Tailgate
COMPLETELY down then RELEASE the switch. NOTICE The TAILGATE OPEN warning light will go OFF and the alarm will stop when body is FULLY down and the tailgate is completely closed. Issued September 2017 Copyright 2017, Heil Environmental Landfill/Transfer Station/Recycle Center Procedures Printed in U.S.A.
Page 149: Locking The Tailgate / Preparing To Return To Route
G.Remove Refuse from the Engine and Exhaust Areas IMPORTANT! Inspect unit for refuse on or about the engine or exhaust components. Remove all refuse to prevent a fire. Issued September 2017 Copyright 2017, Heil Environmental Landfill/Transfer Station/Recycle Center Procedures Printed in U.S.A.
Page 150 NOTES:...
Page 151: End Of Day Procedures
SECTION 11 END OF DAY PROCEDURES Issued September 2017 Copyright 2017, Heil Environmental End of Day Procedures Printed in U.S.A.
Page 152: Parking The Unit
PREVIEW Read this section to learn about: Parking the Unit Washout System Final Inspection Report to Employer/Supervisor Ignition Keys Issued September 2017 Copyright 2017, Heil Environmental End of Day Procedures Printed in U.S.A.
Page 153 5. Check the unit for fluid leaks from the hoses, cylinders, valves, pump and fittings. Report any leaks to your employer/supervisor. Issued September 2017 Copyright 2017, Heil Environmental End of Day Procedures Printed in U.S.A.
Page 154 NOTES:...
Page 155: Preventive Maintenance Chart
SECTION 12 PREVENTIVE MAINTENANCE CHART Issued September 2017 Copyright 2017, Heil Environmental Preventive Maintenance Chart Printed in U.S.A.
Page 156: Body Preventive Maintenance Chart
Electrical, Battery Cables Check for proper operation. Check battery cables from battery to starter for loose cables, rubbing or damage and abrasions to cables. Replace if necessary. Issued September 2017 Copyright 2017, Heil Environmental Preventive Maintenance Chart Printed in U.S.A.
Page 157 See Service Manual - Odyssey Cylinder Sensors Calibration. * Daily = 8 hrs. Weekly = 40 hrs. Monthly = 200 hrs. 6 Months = 1000 hrs. Yearly = 2000 hrs. Issued September 2017 Copyright 2017, Heil Environmental Preventive Maintenance Chart Printed in U.S.A.
Page 158 NOTES:...
Page 159: Lubrication Guide
SECTION 13 LUBRICATION GUIDE Issued September 2017 Copyright 2017, Heil Environmental Lubrication Guide Printed in U.S.A.
Page 160 Clean fittings before applying grease and always pump enough grease into joint to remove the old grease. Wipe off excess grease. Lubricate moveable mechanical parts without fittings every 60 days with non-detergent engine oil. Issued September 2017 Copyright 2017, Heil Environmental Lubrication Guide Printed in U.S.A.
Page 161 Weekly/40 Hours Ejector Cylinder Weekly/40 Hours OIL CAN LUBRICATE Tailgate Eye Bolts Weekly/40 Hours Ejector/Tailgate Control Lever Weekly/40 Hours Access Door Hinges and Handle Pivot (Not Weekly/40 Hours Shown) Issued September 2017 Copyright 2017, Heil Environmental Lubrication Guide Printed in U.S.A.
Page 162 NOTES:...
Page 163: Compressed Natural Gas (Cng) Option
SECTION 14 COMPRESSED NATURAL GAS (CNG) OPTION Issued September 2017 Copyright 2017, Heil Environmental Compressed Natural Gas (CNG) Option Printed in U.S.A.
Page 164: Important Safety Information
Maintenance Manuals. Always read and understand all associated manuals alongside the Heil Operation Manual and Heil Parts and Service Manual before operating or servicing the unit. CNG training is required for any person inspecting, operating, or performing maintenance on a CNG unit.
Page 165: Important Safety Information (Continued)
Keep work area well ventilated to avoid asphyxiation due to concentrated levels of carbon monoxide. WARNING Do not start the engine if a natural gas leak is detected. Issued September 2017 Copyright 2017, Heil Environmental Compressed Natural Gas (CNG) Option Printed in U.S.A.
Page 166 CAUTION Keep the compressed natural gas equipment area well ventilated. CAUTION A portable fire extinguisher must be installed on the vehicle in an accessible location. Issued September 2017 Copyright 2017, Heil Environmental Compressed Natural Gas (CNG) Option Printed in U.S.A.
Page 167: Compressed Natural Gas (Cng) Fuel Module
Manual and ignition controlled fuel shut-off Pressure reduction from storage tanks to engine supply Fuel system filtration Liquid removal from fuel system Issued September 2017 Copyright 2017, Heil Environmental Compressed Natural Gas (CNG) Option Printed in U.S.A.
Page 168: Compressed Natural Gas (Cng) Fuel Module (Continued)
‘ON’ position to allow fuel flow from the tanks to the vehicle’s engine. Figure 77. Purge Valve Figure 76. Manual Shut-Off Valve Issued September 2017 Copyright 2017, Heil Environmental Compressed Natural Gas (CNG) Option Printed in U.S.A.
Page 169 CNG Fuel Module Maintenance and Part Replacement in the Compressed Natural Gas (CNG) section of your Service Manual. Figure 78. Side Maintenance Access Issued September 2017 Copyright 2017, Heil Environmental Compressed Natural Gas (CNG) Option Printed in U.S.A.
Page 170: Cng Vehicle Operator Emergency Response
5. Do not smoke or allow anyone else to smoke near the vehicle. 6. Turn the ignition switch off, set the parking brake and turn off the battery at the main disconnect. Issued September 2017 Copyright 2017, Heil Environmental Compressed Natural Gas (CNG) Option Printed in U.S.A.
Page 171: Cng Vehicle Operator Emergency Response (Continued)
5. When completed, disconnect the on-board defueling 3. Close each Tank Valve. connection from the vent system and disconnect the 4. Call Technical Services at 866-310-4345 for further earth ground. assistance. Issued September 2017 Copyright 2017, Heil Environmental Compressed Natural Gas (CNG) Option Printed in U.S.A.
Page 172: Cng Front Of Body / Top Of Body Decal Placement
In addition to the decal shown below, there may be other decals placed on the fuel management module (FMM), tank compartments or elsewhere on the CNG system components. Refer to the CNG System Manufacturer's Operation and Maintenance Manuals for replacement decal part numbers. Issued September 2017 Copyright 2017, Heil Environmental Compressed Natural Gas (CNG) Option Printed in U.S.A.
Page 173: Starting Vehicle / Fueling Procedure
For tailgate mounted CNG, vent NOTICE lines route to the top of the tailgate. If the plastic caps are missing, contact Heil Parts Central for Optional, fill receptacles may be installed in a remote replacement caps (Part Number 042-2078 for 3/8"...
Page 174: Fueling Procedure (Continued)
Figure 80. Type 1 Fueling Hoses again point toward each other (as shown in step "a"). You will hear a release of pressure. Issued September 2017 Copyright 2017, Heil Environmental Compressed Natural Gas (CNG) Option Printed in U.S.A.
Page 175 Begin fueling. e. When complete, release the locking lever and disconnect the fueling hose. Figure 81. Type 1 Fueling Hoses Figure 82. Type 2 Fueling Hose Issued September 2017 Copyright 2017, Heil Environmental Compressed Natural Gas (CNG) Option Printed in U.S.A.
Page 176: Transfer Fueling (Defueling) Modes, Components And Procedures (Continued)
ALWAYS ground (earth ground) the vehicle AND the fuel system being defueled NEVER defuel indoors Always wear personal protective equipment Be familiar with evacuation routes Issued September 2017 Copyright 2017, Heil Environmental Compressed Natural Gas (CNG) Option Printed in U.S.A.
Page 177: Transfer Fueling (Defueling) Modes, Components And Procedures (Continued)
When the Defueling Control Valve is positioned to the “Defueling Enabled” position, CNG fuel from the storage tanks can flow to the Defueling Receptacle. Figure 85. Fuel Module Defueling Components Issued September 2017 Copyright 2017, Heil Environmental Compressed Natural Gas (CNG) Option Printed in U.S.A.
Page 178 Defueling Panel with a Defueling Receptacle. If your unit has the System option, the ignition must be left ON while defueling in order for all tanks to defuel. See Heil section for more information. Issued September 2017...
Page 179 In this method, the vehicle is connected through the fueling nozzle to the defueling panel receptacle and the compressor at the fueling station extracts the compressed natural gas from the vehicle. Issued September 2017 Copyright 2017, Heil Environmental Compressed Natural Gas (CNG) Option Printed in U.S.A.
Page 180 If venting to atmosphere, you must first check to see if this method is legal in your area as some natural gas will be vented along with the inert gas. Issued September 2017 Copyright 2017, Heil Environmental Compressed Natural Gas (CNG) Option Printed in U.S.A.
Page 181: Cng System Maintenance
Maintenance of a compressed natural gas system is to be performed ONLY by authorized service personnel. Unauthorized maintenance can result in personal injury and/or extensive damage to the unit. Issued September 2017 Copyright 2017, Heil Environmental Compressed Natural Gas (CNG) Option Printed in U.S.A.
Page 182 Follow the steps as outlined to ensure that no pressure remains. 1. Leave the Fuel Management Module Manual Shut- Off Valve in the ‘ON’ position. Issued September 2017 Copyright 2017, Heil Environmental Compressed Natural Gas (CNG) Option Printed in U.S.A.
Page 183: Fuel Management Module Reference Drawing
FUEL MANAGEMENT MODULE (FMM) REFERENCE DRAWING Component drawing for Heil 151-4764 Fuel Management Module is shown below. Figure 87. Fuel Management Module Issued September 2017 Copyright 2017, Heil Environmental Compressed Natural Gas (CNG) Option Printed in U.S.A.
Page 184 CNG cylinder inspections should be performed at a frequency of 3 years or 36,000 miles, whichever occurs first. 2. In addition, Heil recommends a daily walk-around or pre-trip and post-trip visual inspection be performed. Issued September 2017...
Page 185 Summary of Features HEIL CNr Display screen inside the cab which gives live When equipped, the optional Heil CNrG Solenoid System pressure monitoring for each tank and system. will monitor and display live in-cab CNG system and tank Visual warning in form of messages and color on the Display.
Page 186 The audible buzzer will be active regardless of ignition ON Figure 90. Multiple Pressure or ignition OFF and will not turn OFF until the issue is Transducer Sensors corrected. Unplugged/Faulty Issued September 2017 Copyright 2017, Heil Environmental Compressed Natural Gas (CNG) Option Printed in U.S.A.
Page 187 OFF (ignition must be turned ON to see more details about the leak on the display screen). NOTICE Authorized Service Personnel should contact Heil Technical Service for the maintenance code to unlock the CNG solenoids. Figure 92. Alarm Summary...
Page 188 Figure 94. Mutiple Tank Leaks. section of this manual. Maintenance Bypass Required. Figure 95. System Leak. Figure 93. Tank 1 Leak. Maintenance Bypass Required. Maintenance Bypass Required. Issued September 2017 Copyright 2017, Heil Environmental Compressed Natural Gas (CNG) Option Printed in U.S.A.
Page 189 The audible buzzer will be active only when ignition is ON and will not turn OFF until the issue is corrected. Figure 97. Display Screenshot: Multiple Solenoids Failed Issued September 2017 Copyright 2017, Heil Environmental Compressed Natural Gas (CNG) Option Printed in U.S.A.
Page 190 6. You will now be able to drive the truck to your maintenance department to evaluate and repair the leak. The audible alarm will not go OFF until the Authorized Service Personnel should contact Heil issue is corrected. Technical Service for the maintenance bypass code to unlock the CNG solenoids.
Page 191 Low Fuel Warning alert message along with an audible alert. Figure 100. Display Screenshot: Tank Option Figure 99. Display Screenshot: Configuration Low Fuel Warning Issued September 2017 Copyright 2017, Heil Environmental Compressed Natural Gas (CNG) Option Printed in U.S.A.
Page 192 Ignition Power (ON or OFF) and the system voltage the software revisions of the Cortex Display and Cortex Controller programs. Figure 102. Display Screenshot: System Outputs Figure 101. Display Screenshot: System Inputs Issued September 2017 Copyright 2017, Heil Environmental Compressed Natural Gas (CNG) Option Printed in U.S.A.
Page 193 Ignition Power, which is required to open the Tank Solenoids Valves. Figure 104. Display Screenshot: System Over Voltage Figure 103. Display Screenshot: Ignition Power Issued September 2017 Copyright 2017, Heil Environmental Compressed Natural Gas (CNG) Option Printed in U.S.A.
Page 194 HEIL CNr Solenoid Failure (CONTINUED) Perform this procedure for any tank solenoid in the Heil System Under Voltage not needed for a system without solenoids. Refer to The display notification shown in the figure below will only Solenoid Failure Detection...
Page 195: Index
24, 31 check the hydraulic oil level clean and inspect the hopper and packer panel clean and inspect the tailgate ejector & tailgate controls CNG front of body decal placement Issued September 2017 Copyright 2017, Heil Environmental Index Printed in U.S.A.
Page 196 Heil CNrG Solenoid System defueling after solenoid factory tailgate props 80, 81 failure fall-back Heil CNrG solenoid system option final inspection summary of features...
Page 197 152, 153 parking the unit parts central contact information poperties of natural gas precautionary statements must preparing the unit to check the hydraulic oil level preparing to return to route Issued September 2017 Copyright 2017, Heil Environmental Index Printed in U.S.A.
Page 198 168, 169, 170, 171, 172 setting up the unit for dumping procedures 168, 169, 170, 171, 172 should traveling position side access door side access doors Issued September 2017 Copyright 2017, Heil Environmental Index Printed in U.S.A.
Page 199 131, 132 warming up the hydraulic oil warning 24, 31 warranty claims and inquiries washout system when working in or around the vehicle winch 24, 72 winch assembly Issued September 2017 Copyright 2017, Heil Environmental Index Printed in U.S.A.
Page 200 NOTES:...
Page 201 Wear items are excluded from warranty coverage. All OEM service parts sold by Heil have a six (6) month warranty from the date of purchase. Aftermarket parts purchased from Heil are supported by a 90-day warranty. The parts warranty covers parts only, providing that factory inspection reveals a defect in material or workmanship.
Page 202 Customer Care: 866-ASK-HEIL (866-275-4345) Heil Environmental 4301 Gault Avenue North Fort Payne, AL 35967-9984 Parts Central: 800-528-5308 Technical Service: 866-310-4345 TechSupport@DoverESG.com...

HEIL PT 1000 Operation Manual

Introduction

Safety Messages and Decals

Lock-Out/Tag-Out Procedure

Controls, Switches, and Indicator Lights

Body and Tailgate Props

Daily Checklist

Before Going on Route

On-Route Operation Procedures

Landfill/Transfer Station/Recycle Center Procedures

End of Day Procedures

Preventive Maintenance Chart

Lubrication Guide

Compressed Natural Gas (CNG) Option

Index

Quick Links

Need help?

Questions and answers

Related Manuals for HEIL PT 1000

Summary of Contents for HEIL PT 1000

Table of Contents