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HEIL NYC DuraPack 4060 Operation Manual

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WARNING
Failure to follow all instructions and safety precautions in this
manual, in the Service Manual, in other manufacturers'
manuals and on the safety decals attached to the product could
result in serious injury or death to operators or bystanders and/
or damage to property.
DO NOT operate this vehicle before you READ and
UNDERSTAND this Operation Manual, the Service Manual for
this unit, other applicable manufacturers' manuals, and the
®
NYC DuraPack
4060
safety decals on the product.
25DZ SERIES 001-058
Each operator of this unit must read and understand all
directions in this manual before they first operate this vehicle.
OPERATION MANUAL
Keep this manual in the cab for new operators and to remind all
operators about safe use.
ISSUED JANUARY 2021
© 2021 Heil Environmental
TP1NYD40-OM-0121

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  • Page 1 Each operator of this unit must read and understand all directions in this manual before they first operate this vehicle. OPERATION MANUAL Keep this manual in the cab for new operators and to remind all operators about safe use. ISSUED JANUARY 2021 © 2021 Heil Environmental TP1NYD40-OM-0121...
  • Page 2 READ THIS MANUAL! EVERY PERSON who will OPERATE, MAINTAIN, REPAIR, OR OTHERWISE WORK with the Heil unit MUST READ AND UNDERSTAND this entire Operator’s Manual before starting the engine or activating any switches or controls. MAKE SURE to read the Service Manual for the unit BEFORE you do any maintenance or repair procedures.

  • Page 3: Table Of Contents

    Decals ......................................30 Decal Placement ....................................31 Decal Images ....................................35 Care of Decals ....................................49 Lock-Out/Tag-Out Procedure Section Preview ......................................54 Locking Out the Unit ......................................55 Controls, Switches, and Indicator Lights Issued January 2021 Copyright 2021, Heil Environmental Table of Contents Printed in U.S.A.
  • Page 4 Before Starting a Route / Warming up the Hydraulic Oil ......................................83 Check the Hydraulic Oil Level ......................................84 Hydraulic Oil Tank with Sight Gauge ......................................85 Cycle All Hydraulic Functions ......................................86 Check the Traveling or "In-transit" Position ......................................87 Issued January 2021 Copyright 2021, Heil Environmental Table of Contents Printed in U.S.A.
  • Page 5 ......................................102 Sump Doors and Washout System / Preparing to Return to Route ......................................103 End of Day Procedures Section Preview ......................................106 Parking the Unit ......................................107 ..................................109 Index Issued January 2021 Copyright 2021, Heil Environmental Table of Contents Printed in U.S.A.
  • Page 6 ® NYC DuraPack 4060 NOTES:...
  • Page 7 ® NYC DuraPack 4060 ® NYC DuraPack 4060 SPLIT-BODY REAR LOADER OPERATION MANUAL ISSUED JANUARY 2021 TP1NYD40-OM-0121 Issued January 2021 Copyright 2021, Heil Environmental Printed in U.S.A.
  • Page 8 ® NYC DuraPack 4060 NOTES:...

  • Page 9: Section 1 Introduction

    ® NYC DuraPack 4060 SECTION 1 INTRODUCTION Issued January 2021 Copyright 2021, Heil Environmental Introduction Printed in U.S.A.

  • Page 10: Section Preview

    Telephone numbers and website URL for parts, technical support, warranty claims, training and manuals Identifying the different models Identifying the left (street side) of the unit The unit serial plate Various parts of the unit Issued January 2021 Copyright 2021, Heil Environmental Introduction Printed in U.S.A.

  • Page 11: Introduction

    We put some words in just bold for emphasis, such as “All 9. Landfill/Transfer Station/Recycle Center Procedures warranty repairs must be performed by …”. 10.End of Day Procedures Each DANGER, WARNING, and CAUTION notice precedes its applicable text. Issued January 2021 Copyright 2021, Heil Environmental Introduction Printed in U.S.A.

  • Page 12: To The Owner

    This manual is designed to help ensure safe, efficient and available for operation. proper operation of The Heil Co. d/b/a Heil Environmental You must provide adequate lighting on the unit for ®...

  • Page 13: To The Operator

    You must read, understand and obey all safety messages and decals that are on the outside or in the cab of the unit. Issued January 2021 Copyright 2021, Heil Environmental Introduction Printed in U.S.A.

  • Page 14: To The Operator (Continued) / To The Mechanic

    You must make sure the unit is on hard, stable ground when you unload refuse at the landfill or transfer station. Issued January 2021 Copyright 2021, Heil Environmental Introduction Printed in U.S.A.

  • Page 15: Warranty Claims And Inquiries

    WARRANTY CLAIMS AND INQUIRIES The HEIL ENVIRONMENTAL WARRANTY STATEMENT is printed on the inside, back cover of this manual. Should a failure occur that is covered by this warranty, contact the nearest Heil dealer for warranty repair unless otherwise authorized by Heil.

  • Page 16: Customer Service And Repair Parts Contact Information

    4060 CUSTOMER SERVICE AND REPAIR PARTS CONTACT INFORMATION Customer Care Phone: 866-275-4345 Tech Services Phone: 866-310-4345 Parts Central Phone: 800-528-5308 4301 Gault Avenue North Fort Payne, AL 35967 www.heil.com Issued January 2021 Copyright 2021, Heil Environmental Introduction Printed in U.S.A.

  • Page 17: Models

    The unit has an eject mode for dumping the refuse from the body. You remove the refuse from the body by raising the tailgate and then operating the ejector panel which pushes the refuse from the body. Figure 1. Eject Model Issued January 2021 Copyright 2021, Heil Environmental Introduction Printed in U.S.A.

  • Page 18: Serial Plate Location

    “curbside”. The figure below shows the location of the serial plate on the street side of the unit’s body and tailgate serial plate. See the next page for a description of the information that is on the serial plate. Issued January 2021 Copyright 2021, Heil Environmental Introduction Printed in U.S.A.

  • Page 19: Reading The Serial Plate

    Date of manufacture (last number of the year followed by the number of the day of the year, e.g. 6145 is year 2006 and the 145th day of 2006). Issued January 2021 Copyright 2021, Heil Environmental Introduction Printed in U.S.A.

  • Page 20: Product Nomenclature

    4060 PRODUCT NOMENCLATURE The figure below shows the major components and their typical locations on the unit. See the following pages for brief descriptions of each component shown below. Issued January 2021 Copyright 2021, Heil Environmental Introduction Printed in U.S.A.

  • Page 21: Product Nomenclature (Continued)

    Ejector Panel & Cylinders – The ejector panel and cylinders push the refuse out of the body when the tailgate is OPEN. Issued January 2021 Copyright 2021, Heil Environmental Introduction Printed in U.S.A.
  • Page 22 Power Take-Off (PTO). With a front- mount pump, the operator turns the pump ON and OFF as needed with the SYSTEM POWER switch located on the in-cab control panel. Issued January 2021 Copyright 2021, Heil Environmental Introduction Printed in U.S.A.
  • Page 23 A tailgate in motion is dangerous. Serious injury or death may occur if a person is struck by a moving tailgate or becomes trapped between the tailgate and the body. Clear the area near the tailgate of all unnecessary people before you raise or lower the tailgate. Issued January 2021 Copyright 2021, Heil Environmental Introduction Printed in U.S.A.
  • Page 24 Tailgate Cylinders – You use these cylinders to RAISE the tailgate before you unload the compacted refuse at the landfill. After you unload the refuse, you use the cylinders to LOWER the tailgate. Throttle Advance – The throttle advance is automatically engaged during the tailgate packing cycle. Issued January 2021 Copyright 2021, Heil Environmental Introduction Printed in U.S.A.

  • Page 25: Glossary

    The loading chamber of the unit in front of the packer panel where you dump the refuse material. illuminate Make a lamp shine light (the lamp is on). Issued January 2021 Copyright 2021, Heil Environmental Introduction Printed in U.S.A.
  • Page 26 The packer panel is comprised of the blade and the upper panel. The packer panel moves refuse out of the hopper and compacts it into the body. Issued January 2021 Copyright 2021, Heil Environmental Introduction Printed in U.S.A.
  • Page 27 RPMs of the engine which results in greater flow of hydraulic fluid for operation of the tailgate, ejector and optional container lifting devices. ® unit The Heil NYC DuraPack 4060 refuse collection vehicle referred to in this manual. UNLATCHED The side access door is not closed or secured.
  • Page 28 ® NYC DuraPack 4060 NOTES:...
  • Page 29 ® NYC DuraPack 4060 SECTION 2 SAFETY MESSAGES AND DECALS Issued January 2021 Copyright 2021, Heil Environmental Safety Messages and Decals Printed in U.S.A.

  • Page 30: Safety Messages And Decals

    General safety precautions and safety precautions for the safe operation and maintenance of the unit The safety precautions for NOT towing another vehicle or machine Safety decals on the unit Issued January 2021 Copyright 2021, Heil Environmental Safety Messages and Decals Printed in U.S.A.

  • Page 31: Precautionary Statements

    You must also read, understand and follow those messages. Issued January 2021 Copyright 2021, Heil Environmental Safety Messages and Decals Printed in U.S.A.

  • Page 32: General Safety Precautions

    If any decals are illegible from switch so it shuts off the pump. damage or wear, REPLACE them IMMEDIATELY. Get decals from your Heil dealer or Heil. o For units with automatic transmissions PUSH the SYSTEM POWER switch so the pump shuts off.
  • Page 33 CHECK the height of the unit after you do any modifications to the chassis suspension. Any chassis suspension modification may change the height of the unit. See Tables 1 and 2. Issued January 2021 Safety Copyright 2021, Heil Environmental Messages and Decals Printed in U.S.A.
  • Page 34 4 feet (1.2 m) Above 750 to 50,000 6 feet (1.8 m) Above 50,000 to 345,000 10 feet (3 m) Above 345,000 to 750,000 16 feet (4.9 m) Issued January 2021 Copyright 2021, Heil Environmental Safety Messages and Decals Printed in U.S.A.
  • Page 35 See the Lock-Out/Tag-Out Procedure TOWING OF ANY EQUIPMENT Heil DOES NOT recommend that you tow any kind of equipment with the unit. The unit was NOT DESIGNED nor intended for towing.

  • Page 36: Decals

    Decal part numbers can be found below and in the Parts Manual. You can purchase replacement decals from your Heil Dealer or from the Heil Parts Central, 800- 528-5308.

  • Page 37: Decal Placement

    ® NYC DuraPack 4060 DECAL PLACEMENT Issued January 2021 Copyright 2021, Heil Environmental Safety Messages and Decals Printed in U.S.A.
  • Page 38 ® NYC DuraPack 4060 DECAL PLACEMENT (CONTINUED) Issued January 2021 Copyright 2021, Heil Environmental Safety Messages and Decals Printed in U.S.A.
  • Page 39 DECAL, System Pressure, 2800 PSI ..........- ......2 212-2975 DECAL, Ejector Pressure, 2800 PSI ........... - ......2 212-3003 DECAL, Slow Down ................- ......1 Issued January 2021 Copyright 2021, Heil Environmental Safety Messages and Decals Printed in U.S.A.
  • Page 40 STENCIL, For Pulling Only ..............- ......1 212-3240-001 DECAL, Guide, Lubrication ..............- ......2 212-3316 DECAL, Warning, Body Ladder Operation .......... - ......2 Issued January 2021 Copyright 2021, Heil Environmental Safety Messages and Decals Printed in U.S.A.

  • Page 41: Decal Images

    Figure 3. Danger: Operations Manual, PN 212-0735 Figure 4. Danger: Stand Clear, PN 212-1115 Figure 6. Caution: Stand Clear, PN Figure 5. Caution: Tailgate Locked/Unlocked, PN 212-1205 212-2442 Issued January 2021 Copyright 2021, Heil Environmental Safety Messages and Decals Printed in U.S.A.
  • Page 42 Figure 7. Warning: Stay Clear of Door Closed, PN 212-1116 Mechanical Controls, PN 212-2249 Figure 9. Caution: Stop Engine and Remove Key, PN Figure 10. Pump On, PN 212-3036 212-1608 Issued January 2021 Copyright 2021, Heil Environmental Safety Messages and Decals Printed in U.S.A.
  • Page 43 ® NYC DuraPack 4060 DECAL IMAGES (CONTINUED) Figure 11. Danger: Stand Clear, PN Figure 12. Caution: Wide Turns, PN 212-1719 212-1576 Issued January 2021 Copyright 2021, Heil Environmental Safety Messages and Decals Printed in U.S.A.
  • Page 44 ® NYC DuraPack 4060 DECAL IMAGES (CONTINUED) Figure 14. Warning: Curb Side Tailgate Controls, PN Figure 13. Warning: Street Side Tailgate Controls, PN 212-1570 212-1546 Issued January 2021 Copyright 2021, Heil Environmental Safety Messages and Decals Printed in U.S.A.
  • Page 45 Figure 16. Test Port, PN 212-2737 Figure 15. Proximity Switch, Adjustment, PN 212-2228 Figure 18. ANSI Compliance, PN 212-0984 Figure 17. Disconnect Battery Before Welding, PN 212-2448 Issued January 2021 Copyright 2021, Heil Environmental Safety Messages and Decals Printed in U.S.A.
  • Page 46 Figure 19. Body Controls, PN 212-3045 Figure 20. Notice, Electrical Ground, PN 212-3169 Figure 22.Warning, Body Figure 21. In-Cab, Overall Ladder Operation, PN 212-3316 Height, 11'9", PN 212-3186 Issued January 2021 Copyright 2021, Heil Environmental Safety Messages and Decals Printed in U.S.A.
  • Page 47 ® NYC DuraPack 4060 DECAL IMAGES (CONTINUED) Figure 24. Before Towing Disabled Vehicle, Remove Both Axle Shafts, PN 212-2441 Figure 23. Tailgate Prop Operation, PN 212-2968 Issued January 2021 Copyright 2021, Heil Environmental Safety Messages and Decals Printed in U.S.A.
  • Page 48 ® NYC DuraPack 4060 DECAL IMAGES (CONTINUED) Figure 26. Operating Pressure, PN 212-3188 Figure 25. Ejector Pressure, 2x3", PN 212-2975 Figure 27. Tailgate Raise, PN 212-3046 Issued January 2021 Copyright 2021, Heil Environmental Safety Messages and Decals Printed in U.S.A.
  • Page 49 ® NYC DuraPack 4060 DECAL IMAGES (CONTINUED) Figure 28. Control Panel, PN 212-3173 Figure 29. Control Panel, PN 212-3174 Issued January 2021 Copyright 2021, Heil Environmental Safety Messages and Decals Printed in U.S.A.
  • Page 50 ® NYC DuraPack 4060 DECAL IMAGES (CONTINUED) Figure 31. Tailgate Controls, PN 212-3194 Figure 30. Tailgate Controls, PN 212-3193 Figure 32. For Pulling Only, PN 212-3218 Issued January 2021 Copyright 2021, Heil Environmental Safety Messages and Decals Printed in U.S.A.
  • Page 51 DECAL IMAGES (CONTINUED) Figure 33. T.P. 120, 2.50x9.25", PN 212-2240 Figure 34. Pressure Settings, PN 212-2247 Figure 36. Sanitation, PN 212-2449 Figure 35. Don't Litter, PN 212-2259 Issued January 2021 Copyright 2021, Heil Environmental Safety Messages and Decals Printed in U.S.A.
  • Page 52 DECAL IMAGES (CONTINUED) Figure 38. 25DP-701, 4x21", PN 212-2456 Figure 37. 25DP-701, 6.5x45", PN 212-2455 Figure 39. 25DP-701, 6.5x30", PN 212-2562 Figure 40. System Pressure, PN 212-2974 Issued January 2021 Copyright 2021, Heil Environmental Safety Messages and Decals Printed in U.S.A.
  • Page 53 ® NYC DuraPack 4060 DECAL IMAGES (CONTINUED) Figure 42. T.P. 130, PN 212-2807 Figure 41. Full-, PN 212-2460 Figure 43. Sanitation, PN 212-2248 Issued January 2021 Copyright 2021, Heil Environmental Safety Messages and Decals Printed in U.S.A.
  • Page 54 ® NYC DuraPack 4060 DECAL IMAGES (CONTINUED) Figure 44. NYC DuraPack 4060 Lubrication Guide, PN 212-3240-001 Issued January 2021 Copyright 2021, Heil Environmental Safety Messages and Decals Printed in U.S.A.

  • Page 55: Care Of Decals

    Do not use sharp angles to clean the decals – this can lift the decals from the unit. o NEVER use a “turbo pressure nozzle”. Issued January 2021 Copyright 2021, Heil Environmental Safety Messages and Decals Printed in U.S.A.
  • Page 56 ® NYC DuraPack 4060 PRESSURE WASHER TECHNIQUE Figure 45. Recommended Technique Figure 46. Incorrect Technique Issued January 2021 Copyright 2021, Heil Environmental Safety Messages and Decals Printed in U.S.A.
  • Page 57 Flush eyes and skin with water for 15 minutes after contact. Seek immediate medical help. Spot clean the decal with Isopropyl Alcohol and a micro-fiber cloth (rag). If these methods do not work on a problem area, call a Heil Dealer or Heil Customer Service. Issued January 2021...
  • Page 58 ® NYC DuraPack 4060 NOTES:...

  • Page 59: Lock-Out/Tag-Out Procedure

    ® NYC DuraPack 4060 SECTION 3 LOCK-OUT/TAG-OUT PROCEDURE Issued January 2021 Copyright 2021, Heil Environmental Lock-Out/Tag-Out Procedure Printed in U.S.A.

  • Page 60: Section Preview

    NYC DuraPack 4060 PREVIEW Read this section to learn about the proper Lock-Out/Tag-Out procedures. You MUST Lock-Out/Tag-Out a unit BEFORE: You enter the body Do maintenance or repair procedures. Issued January 2021 Copyright 2021, Heil Environmental Lock-Out/Tag-Out Procedure Printed in U.S.A.

  • Page 61: Locking Out The Unit

    7. Put a LOCK-OUT/TAG-OUT tag onto the steering Out procedures, use the procedures that follow. Contact wheel. your supervisor or Heil Technical Service if you have any 8. Remove the ignition key from the cab, lock the questions about Lock-Out/Tag-Out procedures.
  • Page 62 ® NYC DuraPack 4060 NOTES:...

  • Page 63: Controls, Switches, And Indicator Lights

    ® NYC DuraPack 4060 SECTION 4 CONTROLS, SWITCHES, AND INDICATOR LIGHTS Issued January 2021 Copyright 2021, Heil Environmental Controls, Switches, and Indicator Lights Printed in U.S.A.

  • Page 64: Section Preview

    Learn about the unit's features and operation specifications The in-cab cab controls, switches and buttons How the in-cab controls work The in-cab indicator lights available The outside controls and how they work Issued January 2021 Copyright 2021, Heil Environmental Controls, Switches, and Indicator Lights Printed in U.S.A.

  • Page 65: Controls / In-Cab Control Panel

    The control panel has labels or markings that identify each Figure 48. In-Cab Control Panel standard function and its operations. Make sure you are familiar with the control panel in your unit. Issued January 2021 Copyright 2021, Heil Environmental Controls, Switches, and Indicator Lights Printed in U.S.A.

  • Page 66: In-Cab Control Panel (Continued)

    OFF, current does not flow to the FILTER BYPASSED indicator light and it is OFF. Issued January 2021 Copyright 2021, Heil Environmental Controls, Switches, and Indicator Lights Printed in U.S.A.

  • Page 67: Standard Outside Controls

    This lever is on both sides of the tailgate next to the UPPER PANEL lever. It is the lever closest to the end of the tailgate. See the figures on the next pages. Issued January 2021 Copyright 2021, Heil Environmental Controls, Switches, and Indicator Lights Printed in U.S.A.

  • Page 68: Standard Outside Controls (Continued)

    ® NYC DuraPack 4060 STANDARD OUTSIDE CONTROLS (CONTINUED) Street Side Independent Control Lever Operation Figure 49. Street Side Independent Control Lever Operation Issued January 2021 Copyright 2021, Heil Environmental Controls, Switches, and Indicator Lights Printed in U.S.A.

  • Page 69: Standard Outside Controls (Continued)

    Street Side Normal Loading Cycle 1. First half of normal loading cycle: 2. Second half of normal loading cycle: Figure 50. Street Side Normal Loading Cycle Issued January 2021 Copyright 2021, Heil Environmental Controls, Switches, and Indicator Lights Printed in U.S.A.

  • Page 70: Standard Outside Controls (Continued)

    ® NYC DuraPack 4060 STANDARD OUTSIDE CONTROLS (CONTINUED) Curb Side Independent Control Lever Operation Figure 51. Curb Side Independent Control Lever Operation Issued January 2021 Copyright 2021, Heil Environmental Controls, Switches, and Indicator Lights Printed in U.S.A.

  • Page 71: Standard Outside Controls (Continued)

    Curb Side Normal Loading Cycle 1. First half of normal loading cycle: 2. Second half of normal loading cycle: Figure 52. Curb Side Normal Loading Cycle Issued January 2021 Copyright 2021, Heil Environmental Controls, Switches, and Indicator Lights Printed in U.S.A.

  • Page 72: Standard Outside Controls (Continued)

    3. RELEASE the lever to stop an EXTEND or a RETRACT operation at any time or when the ejector panel is fully EXTENDED or RETRACTED. Issued January 2021 Copyright 2021, Heil Environmental Controls, Switches, and Indicator Lights Printed in U.S.A.

  • Page 73: Standard Outside Controls (Continued)

    You must enable this switch by MOVING the in-cab THROTTLE ADVANCE enable switch to ON (if equipped). Figure 53. Curb Side Tailgate & Ejector Controls Figure 54. Street Side Tailgate & Ejector Controls Issued January 2021 Copyright 2021, Heil Environmental Controls, Switches, and Indicator Lights Printed in U.S.A.

  • Page 74: Standard Outside Controls (Continued)

    2. RELEASE the button to stop the function. I. BLADE DOWN Button 1. PUSH and HOLD the button to operate the blade down function. 2. RELEASE the button to stop the function. Issued January 2021 Copyright 2021, Heil Environmental Controls, Switches, and Indicator Lights Printed in U.S.A.

  • Page 75: Standard Outside Controls (Continued)

    3. MAKE SURE you (the helper) are ready for the unit to move. M.WORK LIGHTS Switch Use this switch to turn on the Hopper Light. Issued January 2021 Copyright 2021, Heil Environmental Controls, Switches, and Indicator Lights Printed in U.S.A.

  • Page 76: Auxiliary Quick Disconnect Hook-Up

    Each body has a quick disconnect. Suction line disconnect is located at the back of the oil tank. Contact Heil Technical Service at 866-310-4345 for more information. Figure 57. Auxiliary Quick Disconnect Issued January 2021...
  • Page 77 ® NYC DuraPack 4060 SECTION 5 BODY AND TAILGATE PROPS Issued January 2021 Copyright 2021, Heil Environmental Body and Tailgate Props Printed in U.S.A.

  • Page 78: Body And Tailgate Props

    ® NYC DuraPack 4060 PREVIEW Read this section to learn about: Using the body props Using the tailgate props Issued January 2021 Copyright 2021, Heil Environmental Body and Tailgate Props Printed in U.S.A.

  • Page 79: Factory Body Props / Propping The Tailgate

    Do not walk under or go between the body and the tailgate when the tailgate is in motion, while you prop the tailgate or while the tailgate is propped. Issued January 2021 Copyright 2021, Heil Environmental Body and Tailgate Props Printed in U.S.A.
  • Page 80 ® NYC DuraPack 4060 Figure 58. Tailgate Prop Operation, PN 212-2968 Issued January 2021 Copyright 2021, Heil Environmental Body and Tailgate Props Printed in U.S.A.
  • Page 81 ® NYC DuraPack 4060 SECTION 6 DAILY CHECKLIST Issued January 2021 Copyright 2021, Heil Environmental Daily Checklist Printed in U.S.A.

  • Page 82: Daily Checklist Body Daily Checklist

    Replace worn or damaged components Loose or missing tailgate lock hardware Tighten loose hardware Replace missing hardware Damaged tailgate seal Replace seal Body structure has loose or missing hardware Tighten loose hardware Issued January 2021 Copyright 2021, Heil Environmental Daily Checklist Printed in U.S.A.
  • Page 83 Body mounting brackets have loose hardware, Tighten loose hardware damaged hardware or cracked welds Replace missing hardware Repair cracked welds Air regulator (typically located at front of body) 90 PSI Issued January 2021 Copyright 2021, Heil Environmental Daily Checklist Printed in U.S.A.
  • Page 84 ® NYC DuraPack 4060 NOTES:...
  • Page 85 ® NYC DuraPack 4060 SECTION 7 BEFORE GOING ON ROUTE Issued January 2021 Copyright 2021, Heil Environmental Before Going on Route Printed in U.S.A.

  • Page 86: Before Going On Route Section Preview

    Checking the unit each day Starting the unit in cold weather Setting the unit up for the route Removing power to the unit during periods of not using the unit Issued January 2021 Copyright 2021, Heil Environmental Before Going on Route Printed in U.S.A.

  • Page 87: Daily Checklist

    A part failure during operation can cause serious injury or death to a person or damage to the unit. Repair or replace any failed or defective part immediately. Issued January 2021 Copyright 2021, Heil Environmental Before Going on Route Printed in U.S.A.

  • Page 88: Battery Disconnect Switch / Daily Checklist

    Battery cables must be securely anchored and not rubbing other equipment. Cable insulation must be free of damage and abrasion. Inspect weekly. NOTICE Always disconnect the battery before welding on the chassis or body. Issued January 2021 Copyright 2021, Heil Environmental Before Going on Route Printed in U.S.A.

  • Page 89: Before Starting A Route / Warming Up The Hydraulic Oil

    6. Make sure the oil temperature on the site gauge is between 120° and 160°F. If not, repeat step 5. 7. Check for fluid leaks. Repair if necessary. Issued January 2021 Copyright 2021, Heil Environmental Before Going on Route Printed in U.S.A.

  • Page 90: Check Hydraulic Oil Level

    200 mesh (or finer) 2. Put the unit back in the position described above and screen. NEVER use a cloth to filter the oil. check the oil level again. Issued January 2021 Copyright 2021, Heil Environmental Before Going on Route Printed in U.S.A.

  • Page 91: Hydraulic Oil Tank With Sight Gauge

    ® NYC DuraPack 4060 HYDRAULIC OIL TANK WITH SIGHT GAUGE Figure 59. Hydraulic Oil Tank with Sight Gauge Issued January 2021 Copyright 2021, Heil Environmental Before Going on Route Printed in U.S.A.

  • Page 92: Cycle All Hydraulic Functions

    When the body does not have refuse, UNLOCK and RAISE the tailgates, then do at least one EJECTOR PANEL cycle, which includes a full EXTEND cycle and a full RETRACT cycle. Issued January 2021 Copyright 2021, Heil Environmental Before Going on Route Printed in U.S.A.

  • Page 93: Check The Traveling Or "In-Transit" Position

    The PUMP ON switch is OFF. You properly ADJUST and CLEAN the mirrors. All outside lights turn ON and OFF. If equipped, the side access door is CLOSED and LOCKED. Issued January 2021 Copyright 2021, Heil Environmental Before Going on Route Printed in U.S.A.
  • Page 94 ® NYC DuraPack 4060 NOTES:...

  • Page 95: On-Route Operation Procedures

    ® NYC DuraPack 4060 SECTION 8 ON-ROUTE OPERATION PROCEDURES Issued January 2021 Copyright 2021, Heil Environmental On-Route Operation Procedures Printed in U.S.A.

  • Page 96: Section Preview

    Read this section to learn about: Setting up the unit for a route Loading refuse Packing the load Packing on-the-move Washout system Setting up the unit for the landfill or transfer station Issued January 2021 Copyright 2021, Heil Environmental On-Route Operation Procedures Printed in U.S.A.

  • Page 97: Driving To Pick-Up Locations / Before Loading

    This can possibly result in damage to the unit including structural components and cylinder failure. The resulting damage will NOT be covered by warranty. Issued January 2021 Copyright 2021, Heil Environmental On-Route Operation Procedures Printed in U.S.A.

  • Page 98: Before Loading (Continued) / Loading Refuse Manually

    The hopper is now ready to receive refuse. 2. Load the refuse from a container into the hopper and then move the container to the pick-up location. Figure 60. Packer Blade Starting Position Issued January 2021 Copyright 2021, Heil Environmental On-Route Operation Procedures Printed in U.S.A.

  • Page 99: Packing Refuse Into The Body

    7. Leave the blade against the refuse. 8. Move the refuse container to its pick-up location. Figure 61. First Half of Normal Loading Cycle (Curb Side) Issued January 2021 Copyright 2021, Heil Environmental On-Route Operation Procedures Printed in U.S.A.

  • Page 100: Packing Refuse Into The Body (Continued)

    9. Each helper must PRESS the buzzer on their side of the tailgate and let the driver know each helper is ready to move to the next location. 10.Go to the next stop on the route. Issued January 2021 Copyright 2021, Heil Environmental On-Route Operation Procedures Printed in U.S.A.

  • Page 101: Packing On-The-Move

    2. If the route allows, mix some wet bins in with dry bins. This helps compact the dry material more. Wet material also helps lubricate the body, which results in better packing. Issued January 2021 Copyright 2021, Heil Environmental On-Route Operation Procedures Printed in U.S.A.

  • Page 102: Leaving The Route For The Landfill/Transfer Station

    The PUMP ON switch is OFF. You properly ADJUST and CLEAN the mirrors. All outside lights turn ON and OFF. If equipped, the side access door is CLOSED and LOCKED. Issued January 2021 Copyright 2021, Heil Environmental On-Route Operation Procedures Printed in U.S.A.

  • Page 103: Landfill/Transfer Station/Recycle Center Procedures

    ® NYC DuraPack 4060 SECTION 9 LANDFILL/TRANSFER STATION/ RECYCLE CENTER PROCEDURES Issued January 2021 Copyright 2021, Heil Environmental Landfill/Transfer Station/Recycle Center Procedures Printed in U.S.A.

  • Page 104: Section Preview

    Read this section to learn about: Setup conditions to dump the refuse Unloading the refuse Using the sump and (optional) washout system Preparing the unit to return to route. Issued January 2021 Copyright 2021, Heil Environmental Landfill/Transfer Station/Recycle Center Procedures Printed in U.S.A.

  • Page 105: Overview Of Landfill/Transfer Station/Recycle Center Procedures / Setting Up The Unit For Dumping

    The location of the controls on your unit may be different than those shown in this manual. Make sure you know your unit’s control pattern before you operate the the unit. Issued January 2021 Copyright 2021, Heil Environmental Landfill/Transfer Station/Recycle Center Procedures Printed in U.S.A.

  • Page 106: Unlocking And Raising The Tailgates (Continued) / Unloading Refuse

    EXTENDS and comes to a complete stop. The TAILGATE UP light turns ON and the in-cab alarm will sound to indicate the tailgate is open. Issued January 2021 Copyright 2021, Heil Environmental Landfill/Transfer Station/Recycle Center Procedures Printed in U.S.A.

  • Page 107: Unloading Refuse (Continued) / Clean And Inspect The Tailgates / Lower And Lock The Tailgates

    DO NOT go under the tailgate to clear refuse, instead, use a broom or pole to clean the tailgate seal. Issued January 2021 Copyright 2021, Heil Environmental Landfill/Transfer Station/Recycle Center Procedures Printed in U.S.A.

  • Page 108: Lower And Lock The Tailgates (Continued) / Clean And Inspect The Hopper And Packer Panel

    STARTING POSITION, OPEN and PACK. If the blade and upper panel do not operate correctly, report the problem to your supervisor for maintenance action. Figure 64. Tailgate Lock Indicators Issued January 2021 Copyright 2021, Heil Environmental Landfill/Transfer Station/Recycle Center Procedures Printed in U.S.A.

  • Page 109: Sump Doors And Washout System / Preparing To Return To Route

    The tailgate is fully LOWERED and CLOSED. Check the TAILGATE UP light in the cab. It must be OFF. Issued January 2021 Copyright 2021, Heil Environmental Landfill/Transfer Station/Recycle Center Procedures Printed in U.S.A.
  • Page 110 ® NYC DuraPack 4060 NOTES:...

  • Page 111: End Of Day Procedures

    ® NYC DuraPack 4060 SECTION 11 END OF DAY PROCEDURES Issued January 2021 Copyright 2021, Heil Environmental End of Day Procedures Printed in U.S.A.

  • Page 112: Section Preview

    ® NYC DuraPack 4060 PREVIEW Read this section to learn about: Parking the Unit Washout System Final Inspection Report to Employer/Supervisor Ignition Keys Issued January 2021 Copyright 2021, Heil Environmental End of Day Procedures Printed in U.S.A.

  • Page 113: Parking The Unit

    5. Check the unit for fluid leaks from the hoses, cylinders, valves, pump and fittings. Report any leaks to your employer/supervisor. Issued January 2021 Copyright 2021, Heil Environmental End of Day Procedures Printed in U.S.A.
  • Page 114 ® NYC DuraPack 4060 NOTES:...

  • Page 115: Index

    19, 59 clean and inspect the hopper and packer panel front head 15, 19 clean and inspect the tailgates FULLY RETRACTED POSITION cold weather warmup procedure Issued January 2021 Copyright 2021, Heil Environmental Index Printed in U.S.A.
  • Page 116 PACK POSITION LATCHED packer blade leaving the route for the landfill/transfer station packer on switch LOAD POSITION packer panel 15, 19 Issued January 2021 Copyright 2021, Heil Environmental Index Printed in U.S.A.
  • Page 117 7, 8 erial plate to the owner serial plate location traveling position setting up the unit for unloading should side access door 15, 19 slide (upper panel) assembly unit Issued January 2021 Copyright 2021, Heil Environmental Index Printed in U.S.A.
  • Page 118 19, 25 warranty claims and inquiries washout system when working in or around the vehicle work light switch Issued January 2021 Copyright 2021, Heil Environmental Index Printed in U.S.A.
  • Page 119 Wear items are excluded from warranty coverage. All OEM service parts sold by Heil have a six (6) month warranty from the date of purchase. Aftermarket parts purchased from Heil are supported by a 90-day warranty. The parts warranty covers parts only, providing that factory inspection reveals a defect in material or workmanship.
  • Page 120 Customer Care: 866-ASK-HEIL (866-275-4345) Heil Environmental 4301 Gault Avenue North Fort Payne, AL 35967-9984 Parts Central: 800-528-5308 Technical Service: 866-310-4345 TechSupport@DoverESG.com...

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