Stanley BLC40PB-35 Operating Manual
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Stanley BLC40PB-35 Operating Manual

Stanley BLC40PB-35 Operating Manual

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Operating Manual
BLC40PB-35 Blind rivet tool
Battery Power Tools
Manual Number
Issue
C/N
TRM01497
0
0

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Summary of Contents for Stanley BLC40PB-35

  • Page 1 Operating Manual BLC40PB-35 Blind rivet tool Battery Power Tools Manual Number Issue TRM01497...
  • Page 2 Table of Contents English ....................................
  • Page 3 Operating Manual BLC40PB-35 Blind rivet tool Battery Power Tools Manual Number Issue TRM01497...
  • Page 4 ® out by third parties. The working names, trade names, registered trademarks, etc. used by STANLEY Engineered Fastening should not be considered as being free, pursuant to the legislation with respect to the ®...

  • Page 5: Table Of Contents

    BLC40PB-35 Blind rivet tool Table of Contents Table of Contents 1 About this manual ................................7 Presentation conventions ............................. 7 1.1.1 Definitions: Safety signal words and alert symbols ................ 7 2 For your safety ................................9 General safety rules .............................. 9 Work area safety ..............................
  • Page 6 BLC40PB-35 Blind rivet tool Table of Contents 5 Operating procedure ..............................26 Proper hand position ............................26 Tool Operation ..............................26 6 Servicing the tool................................29 Maintenance frequency ............................29 Cleaning ................................29 6.2.1 Tool exterior ............................29 6.2.2 Cleaning and servicing assembly ....................29 6.2.3...

  • Page 7: About This Manual

    BLC40PB-35 Blind rivet tool About this manual About this manual Presentation conventions 1.1.1 Definitions: Safety signal words and alert symbols This instruction manual uses the following safety alert symbols and words to alert you to hazardous situations and your risk of personal injury or property damage.
  • Page 8 BLC40PB-35 Blind rivet tool About this manual Action to prevent hazard These paragraphs indicate how the hazard can be prevented. These measures absolutely must be taken! 8 / 36...

  • Page 9: For Your Safety

    BLC40PB-35 Blind rivet tool For your safety For your safety This instruction manual must be read by any person installing or operating this tool with particular attention to the following safety warnings and instructions. Improper operation or maintenance of this product could result in serious injury and property damage. Read and understand all warnings and operating instructions before using this equipment.

  • Page 10: Personal Safety

    BLC40PB-35 Blind rivet tool For your safety Personal safety 1. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.

  • Page 11: Service

    BLC40PB-35 Blind rivet tool For your safety 3. When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.

  • Page 12: Labels And Icons

    ⇒ Ensure the harness is fixed securely and correctly when in use. Do not use a harness with any damage to the harness or buckles. 1. Do not use outside the design intent of placing STANLEY Engineered Fastening ® Blind rivets.

  • Page 13: Important Safety Instruction For All Battery Chargers

    BLC40PB-35 Blind rivet tool For your safety Battery charging. Charge only between 4 °C and 40 °C. Battery charged. Discard the battery pack with due care for the environment. Hot/cold pack delay. Do not incinerate the battery pack. Charges Li-Ion battery packs.

  • Page 14: Important Safety Instructions For All Battery Packs

    BLC40PB-35 Blind rivet tool For your safety CAUTION Risks of children playing with appliances To reduce the risk of injury: ⇒ Children should be supervised to ensure that they do not play with the appliance. NOTE Under certain conditions, with the charger plugged into the power supply, the exposed charging contacts inside the charger can be shorted by foreign material.

  • Page 15: Specific Safety Instructions For Lithium-Ion(Li-Ion)

    BLC40PB-35 Blind rivet tool For your safety 2. Never force battery pack into charger. Do not modify battery pack in any way to fit into a non-compatible charger as battery pack may rupture causing serious personal injury. 3. Charge the battery packs only in designated DEWALT ®...

  • Page 16: Residual Risks

    BLC40PB-35 Blind rivet tool For your safety 2.13 Residual risks In spite of the application of the relevant safety regulations and the implementation of safety devices, certain residual risks cannot be avoided. These are: ● Impairment of hearing. ● Risk of personal injury due flying particles.

  • Page 17: Specifications

    BLC40PB-35 Blind rivet tool Specifications Specifications NOTE Under no circumstances should any maintenance or servicing be conducted apart from nose equipment change. Tool specification Specification Unit BLC40PB-35 Voltage 20 max Type Battery type Li-ion Weight (without battery pack) kg [lbs] 4.7 [10.36]...

  • Page 18: Estimated Rivets Per Charge

    For details on the nose equipment please refer to the Service and Accessories manual. This tool is not a measuring instrument. STANLEY Engineered Fastening does not assure the value and accuracy of Break-load and Stroke displayed. In addition, STANLEY Engineered Fastening cannot provide the range of Break-load and Stroke for each rivet.

  • Page 19: Main Components List

    TRM01589 Shoulder strap N463971 Nose assembly 72200-07700 (Avbolt Standard 5/16'') Main components list Fig. 1: BLC40PB-35 Rivet tool 1 Nose assembly 2 Lock nut 3 Mandrel collector 4 Handle 5 Trigger 6 Battery [4.0 Ah shown] 7 Exhaust vent 8 Rivet 9 Model no.

  • Page 20: Tool Setup

    BLC40PB-35 Blind rivet tool Tool setup Tool setup Intended use This tool is designed for installations of STANLEY Engineered Fastening Blind Rivets. ® NOTE This tool should be used by experienced operators Do not let children come into contact with the tool. Supervision is required when unexperienced operators use this tool.

  • Page 21: Nose Equipment

    BLC40PB-35 Blind rivet tool Tool setup Nose equipment WARNING Before adjusting tool, always remove the battery pack. Nose assembly for Avbolt standard 5/16” part number: 07220-07700 Fig. 2: Nose assembly Item Description Part number Anvil 07220-07701 Collet 07220-07702 Jaws 73411-03303...

  • Page 22: Chargers

    BLC40PB-35 Blind rivet tool Tool setup Fig. 3: User interface 12 Force stroke switch 13 Rotate switches When using a standard Avbolt rivet, set the rotate switches (13) to 0 and 0. The directions of rotate switch (13) can be determined by the hollow side of the switch. Use a flathead screwdriver to rotate switch (13). The force stroke switch (12) can be set in either way when using a standard Avbolt rivet.

  • Page 23: Charging A Battery

    BLC40PB-35 Blind rivet tool Tool setup 4.4.1 Charging a battery Fig. 5: Inserting battery pack 6 Battery pack 11 Charger 12 Battery charger connection 13 Charger lamp 1. Plug the charger into an appropriate outlet before inserting the battery pack. (Refer to the Charger Specifications) 2.

  • Page 24: Lithium-Ion Battery Packs

    BLC40PB-35 Blind rivet tool Tool setup NOTE This could also mean a problem with a charger. If the charger indicates a problem, take the charger and battery pack to be tested at an authorised service centre. Hot/Cold Pack Delay When the charger detects a battery that is too hot or too cold, it automatically starts a hot/cold pack delay, suspending charging until the battery has reached an appropriate temperature.

  • Page 25: Storage Recommendations

    BLC40PB-35 Blind rivet tool Tool setup To remove the battery pack from the handle 1. Press battery release button and firmly pull the battery pack out of the tool handle. 2. Insert battery pack into the charger as described in the charger section for this manual.

  • Page 26: Operating Procedure

    BLC40PB-35 Blind rivet tool Operating procedure Operating procedure CAUTION Always observe the safety instructions and applicable regulations. CAUTION To reduce the risk of serious personal injury, disconnect battery pack before making any adjustments or removing/installing attachments or accessories. An accidental start-up can cause injury.

  • Page 27: Reset Function

    BLC40PB-35 Blind rivet tool Operating procedure Fig. 8: Trigger 5 Trigger 1. For a standard Avbolt rivets, please set the user interface (number) value to stroke 0 and force 0. 2. Use a minus screwdriver to rotate the nob. 3. Place the blind rivet into the nose assembly.
  • Page 28 BLC40PB-35 Blind rivet tool Operating procedure Emptying the mandrel collector Fig. 10: Mandrel collector 3 Mandrel collector The mandrel collector is used for the collection of waste mandrels. It is necessary to empty the mandrel collector as per the filling level of the collector. Approximately after 100 rivets.

  • Page 29: Servicing The Tool

    BLC40PB-35 Blind rivet tool Servicing the tool Servicing the tool Maintenance frequency Item Frequency General tool inspection Daily Clean & lubricate nose equipment Daily or 5000 installations Check Jaws for wear or damage 5,000 Installations Check Anvil for wear or damage...

  • Page 30: Charger Cleaning Instructions

    BLC40PB-35 Blind rivet tool Servicing the tool 6.2.3 Charger cleaning instructions WARNING Shock hazard. Disconnect the charger from the AC outlet before cleaning. Dirt and grease may be removed from the exterior of the charger using a cloth or soft non-metallic brush. Do not use water or any cleaning solutions.

  • Page 31: Protecting The Environment

    Protecting the environment Protecting the environment Separate collection. This product must not be disposed of with normal household waste. Should you find one day that your STANLEY Engineered Fastening ® product needs replacement, or if it is of no further use to you, do not dispose of it with household waste.

  • Page 32: Protect Your Investment

    Unauthorized service or modification Defects or damages resulting from service, testing adjustment, installation, maintenance, alteration or modification in any way by anyone other than STANLEY Engineered Fastening, or its authorized service ® centres, are excluded from coverage.
  • Page 33 BLC40PB-35 Blind rivet tool Protect your investment Register your blind rivet tool online To register your warranty online, visit us at https://www.stanleyengineeredfastening.com/support/warranty- registration-form Thank you for choosing a STANLEY Engineered Fastening’s Stanley Assembly Technologies Brand tool. ® 33 / 36...
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