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GAPOSA QC500 Manual

Digital control unit for 3phase motors with mechanical limit switch, for 3phase motors with electronic limits switch with encoder, for 1phase motors with mechanical limit switch, for 1phase motors with electronic limits switch with encoder.
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QC500
QC500E
PANTONE 302C
RAL 5000
C 100
M 30
Y 0
QC501
K 50
QC501E
Ver PCB 7-0104 R1021
Ver SW 29/31
DIGITAL CONTROL UNIT FOR 3PHASE MOTORS
WITH MECHANICAL LIMIT SWITCH
DIGITAL CONTROL UNIT FOR 3PHASE MOTORS
WITH ELECTRONIC LIMITS SWITCH WITH ENCODER
DIGITAL CONTROL UNIT FOR 1PHASE MOTORS
WITH MECHANICAL LIMIT SWITCH
DIGITAL CONTROL UNIT FOR 1PHASE MOTORS
WITH ELECTRONIC LIMITS SWITCH WITH ENCODER

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  • Page 1 QC500 DIGITAL CONTROL UNIT FOR 3PHASE MOTORS WITH MECHANICAL LIMIT SWITCH QC500E PANTONE 302C DIGITAL CONTROL UNIT FOR 3PHASE MOTORS RAL 5000 C 100 WITH ELECTRONIC LIMITS SWITCH WITH ENCODER M 30 QC501 K 50 DIGITAL CONTROL UNIT FOR 1PHASE MOTORS...

  • Page 2: Important Safety Instructions

    IMPORTANT SAFETY INSTRUCTIONS Specific use The control unit is specifically for doors moved with a motor. Safe operation is only guaranteed with normal specific use. The motor must be protected against rain, weather and ag- gressive environmental conditions. No liability is accepted for damage caused by other applications or failure to observe the information in the manual. No modifications are permitted, otherwise the declaration of conformity will be deemed void.

  • Page 3: Technical Details

    Vibration Low-vibration installation, wall mounted. PCB dimension 163 x 225 x 80 mm Supply voltage: (QC500) 3~400VAC ± 10% L1,L2,L3,PE or 230VAC ± 10% L1,L2,L3,PE. 50/60Hz, Mains fuse max: 3 x 10A Rated insulation voltage Ui = 400V (QC501) 1~230VAC; 50/60 Hz; +/- 10% L, N, PE...
  • Page 4 MAIN SUPPLY TERMINAL (L1, L2, L3, N) PLUG IN CONNECTOR FOR MOTOR (U, V, W) TERMINALS FOR SAFETY DEVICES INTEGRATED PUSHBUTTON SLOT RADIO MODULE QCMR500 - OPTIONAL TRAFFIC LIGHT LAMP QCLSM - OPTIONAL PHOTO CELL 1 TERMINALS (PHOTO 1) TERMINALS FOR ABSOLUTE ENCODER GROUND TERMINALS TERMINALS FOR AUXILIARY DEVICES...
  • Page 5 RADIO RECEIVER MODULE FIG. 1 ADDITIONAL QCMR500 ON X7 (OPTIONAL) EMERGENCY STOP OPEN PUSHBUTTON STOP CLOSE GO FUNCTION (PULL SWITCH) OPTION K3 RELAY OPEN OUTPUT LIMIT MECHANICAL LIMIT SWITCHES CLOSE LIMIT SECONDARY SAFETY EDGE 1/2 OPEN (SAME TYPE AS PRIMARY EDGE) LIMTI SWITCH TACHO FOR +24VDC...
  • Page 6   GAPOSA pre-sets the control unit according to the customer requirements in one of the two configurations: 400V~ 3-phase or 230V~ 1-phase and only regarding the internal wiring, providing also the power cable with plug type EEC (red in case of 3-phase and light blue in case of 1-phase).
  • Page 7 W COMMON - Gray GAPOSA can supply multicore cables power/signal of different lengths with quick plug terminals (cable type FLSI4G). The power connector must be plugged in the terminal X2 of the control unit. Then you must connect the ground wire to the connector X16.
  • Page 8 SAFETY CHAIN the header. PULSE IN In case you are not using a GAPOSA multicore cable, you have to use a cable with AMP 0172168 connector at both ends and the wires connected at the same sequence in both sides.
  • Page 9 5_ ELECTRONIC LIMITS WITH ENCODER (QC500E / QC501E) The control unit is pre-set to the type of limit switch the customer requires when placing the order. Please verify the conformity of the control unit with the motor limit switches type. Make sure that the label on the box indicates: LIMIT SWITCH: ENCODER The encoder limits switch wires are connected according to the diagram of fig.

  • Page 10: Parameter Explanation

    6_ CONTROL UNIT SET-UP The set-up must be performed with the motor off. Follow carefully the steps as described in the procedures, DO NOT activate any safety, hand controls or radio controls unless specifically requested by the procedure.   Basically the set-up of the control and the right coupling control/motor must be performed by the installer. 6.1_ SET-UP MODE ACTIVATION To enter the control unit programming mode place the DIP1 of the switch (S4) in ON.
  • Page 11 IMPORTANT NOTES Please follow the installation requirements of the GAPOSA motors. For example, if an encoded motor is installed in a way which the encoder direction is reversed, it will not run correctly and may put at risk things and/or people.
  • Page 12 Check that motor and control unit are connected as shown in section 5. By following the instructions in section 6.2, select the parameter 11 to the value 05 or 06 depending on the engine GAPOSA used. In this case the D15 LED will flash 2 times until both limit switches are not set.
  • Page 13 9.4_ UP LIMIT SWITCH POSITION TUNING (PARAMETER 13) 1 3 : 1 3 : r u n 1. Following the PARAMETERS and VALUES management procedure described in Section 6.3, select the PARAMETER 13 2. Press STOP (S1). Dispaly shows symbol 5 flashes 3.
  • Page 14 10_ OPERATION MODE (PARAMETER 01) The control unit is pre-set in dead-man control mode (PARAMETER 01, Value 01). It is possible, however, to define different working modes by modifying the value of PARAMETER 01: Hold-to-run OPEN 0 1 : 0 1 Hold-to-run CLOSE (Put a bridge in X3 terminal 23-24 when there is no safety device) Impulsive OPEN 0 1 : 0 2...
  • Page 15 12_ AUTOMATIC CLOSING (PARAMETER 32) Parameter 32 allows the selection of the door automatic closing after a selectable period of time. Important: parameter 32 is visible and accessible only if parameter 01 has been set in impulsive mode 3 2 : 32: 0 0 32: 0 0 0 0 :...
  • Page 16 15_ INTERLOCK (PARAMETER 36) The Interlock function stops the automatic closing if activated, to prevent a closing of the door. The countdown on the display shows the value of the pre-set waiting time. To activate the Interlock function, with the door in its UP limit position, hold the STOP button or the emergency stop button for more than 5 seconds.
  • Page 17 16.2_ INTERMEDIATE POSITION WITH ENCODER LIMIT SWITCHES TYPE With encoder limit switches type the intermediate position can occur through the use of a selector or of an additional button. In this case the PARAMETER 16 must be selected at Value 00. If you are using a selector, this one must be connected to terminals 15 and 16 of X3.
  • Page 18 17_ SAFETY DEVICES 17.1_ SAFETY BEAMS (PARAMETER 31) Refer to the safety beams instructions for the DC supply. A 24V DC supply for the safety beams is available: - Terminal 20 of X3 for the positive - Terminal 19 of X3 for the mass. ATTENTION! Both the transmitter and the receiver of the safety beams must be connected to the same terminals.
  • Page 19 17.1.2_ REVERSE TIME - Photo (PARAMETER 53) 5 3 : 53: 0 0 53: 0 0 0 0 : 1. Put DIP 1 (S4) in ON position, PARAMETER digits start blinking 2. Using the buttons OPEN (S2) and CLOSE (S3) select the PARAMETER 53 3.
  • Page 20 17.3_ EXTRA SAFETY EDGE OR WICKET DOOR/SLACK ROPE CIRCUIT (PARAMETER 23) Connection of the secondary safety contact strip: in the case of a resistive 8k2 ohm or pneumatic type contact strip, connect the conduc- tors of the contact strip to terminals 3 and 4 of connector X20; Caution: the moving rib must be connected before PARAMETER 23 is selected.
  • Page 21 5. To leave the set-up mode, place the DIP1 in OFF. 20_ ADDITIONAL RADIO RECEIVER SLOT QCMR500 (OPTIONAL) - “GO FUNTION” WARNING: The QCMR500 in conjunction with the QC500 inhibits the use of the second photocell on terminal block X12 input PHOTO1 ADIO...
  • Page 22 Once the QCMR500 slot is inserted, you can set up its operation mode through PARAMETER 35 (parameter 35 is visible ONLY if the photocell is active through parameter 31): 3 5 : 35: 0 0 35: 0 0 0 0 : 1.
  • Page 23 22_ WIRE TIGHTEN (PARAMETER 29) Used to prevent the wire is getting loose when the door is closed. Works as a small pull back time when the door stops on close limit 2 9 : 29: 0 0 29: 0 0 0 0 : 1.
  • Page 24 (STESSO TIPO DELLA PRIMARIA) 24_ SPECIAL OPEN OR CLOSE FUNCTION (PARAMETER 84) +24VDC TERRA 8 4 : 84: 0 0 84: 0 0 0 0 : 1. Put DIP 1 (S4) in ON position, PARAMETER digits start blinking 2. Using the buttons OPEN (S2) and CLOSE (S3) select the PARAMETER 84 3.
  • Page 25 ON when safety edge is activated or safety test error on 75:00 No functions. 75:17 the safety edge. Flashing function by warning and ON when door is 75:01 75:18 Flashing by warning and OFF by door running. running. ON just before and by open limit position. Setpoint by 75:02 Flashing function by warning and running.
  • Page 26 26.2_ Set point Close (Relay module) (PARAMETER 92) Set point for Relay module parameter 75/76:12 9 2 : 92: 0 0 92: 0 0 0 0 : 1. Put DIP 1 (S4) in ON position, PARAMETER digits start blinking 2. Using the buttons OPEN (S2) and CLOSE (S3) select the PARAMETER 92 3.

  • Page 27: 28_ Troubleshooting

    28_ TROUBLESHOOTING LED: D15 - Error diode - Flashing 1-9 times EMER. STOP OPEN (S2) D10 - STOP active STOP ( X3:1-2, X3:3-4, X3:28-29, X13:2-5, X2:4-5 ) STOP (S1) OPEN LED is also active in fail mode. Observe display and CLOSE (S3) D15 ERROR LED CLOSE...
  • Page 28 30_ DISPLAY IN RUN MODE The display will in run mode show status of limits, some inputs or error codes if they occurs. When power up the software version is showed shortly. GO function active • Nothing active. (4 chairs symbol) (Note that the door only can be closed by GO • Door is stopped between limits and no function, when photo is installed)
  • Page 29 31_ PARAMETER LIST : 0 0 : 0 0 OPERATION MODE AUTO CLOSE FROM ½ OPEN 0 1 : 0 1 Hold-to-run OPEN - Hold-to-run CLOSE 1 7 : 0 0 No active 0 1 : 0 2 Impulse OPEN - Hold-to-run CLOSE 1 7 : 0 1 Active 0 1 : 0 3...
  • Page 30 : 0 0 RELAY MODULE SETTINGS : 0 0 CAR WASH FUNCTION 7 5 : 0 0 No functions. 3 3 : 0 0 No car wash function 7 5 : 0 1 Flashing function by warning and ON when door is running. Photo active time in 0,1 sec.
  • Page 31 : 0 0 Set point Open (Relay module) 9 1 : 0 0 5 % before open limit 9 1 : 0 1 10 % before open limit 9 1 : 0 2 15 % before open limit 9 1 : 0 3 20 % before open limit 9 1 : 0 4 25 % before open limit...
  • Page 32 Gaposa srl - via Ete, 90 - 63900 Fermo - Italy T. +39.0734.220701 - F. +39.0734.226389 - info@gaposa.com www.gaposa.com...

This manual is also suitable for:

Qc500eQc501Qc501e

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