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Solplanet ASW5120-LB-G3 User Manual

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Summary of Contents for Solplanet ASW5120-LB-G3

  • Page 2: Table Of Contents

    Contents General information ............................. 3 1.1 About this document ............................3 1.2 Product validity ..............................3 1.3 Target group ..............................3 1.4 Symbols ................................4 Safety ..................................5 2.1 Intended use ..............................5 2.2 Important safety instructions ........................... 5 2.3 Symbols on the label ............................7 Unpacking and storage ............................

  • Page 3: General Information

    Ai-LB battery energy storage system (BESS). You will find the latest version of this document and further information on the BESS in PDF format at www.solplanet.net. It is recommended that this document be readily accessible at all times.

  • Page 4: Symbols

    1.4 Symbols DANGER Indicates a hazardous situation which, if not avoided, will result in death or serious injury. WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury. CAUTION Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. NOTICE Indicates a situation which, if not avoided, can result in property damage.

  • Page 5: Safety

    2 Safety 2.1 Intended use The ASW5120-LB-G3 is a BESS which is for both residential and commercial applications and operates with Solplanet hybrid inverters. It is a low voltage Li-ion BESS controlled via a battery control unit.  It can be operated in on-grid, off-grid and backup modes with all officially compatible Solplanet inverters.
  • Page 6 DANGER Danger to life due to electric shock where surge protection is not used！ If there is no surge protection, a voltage surge can be conducted into the building and to other connected devices in the same system through power cables, network cables or other types of cable. Touching live parts and cables may result in death or lethal injury due to electric shock.

  • Page 7: Symbols On The Label

    2.3 Symbols on the label Beware of a danger zone This symbol indicates that the product must be additionally grounded if additional grounding or equipotential bonding is required at the installation site. Beware of DC voltage and operating current！ The product operates at a DC voltage and current. Work on the product must only be carried out by skilled and authorized personnel.

  • Page 8: Unpacking And Storage

    3 Unpacking and storage 3.1 Scope of delivery Check the scope of delivery for completeness and any visible external damage. Contact your distributor if the scope of delivery is incomplete or damage. 3.1.1 Standard package Battery Module Package： Base Package： UM0064_ASW5120-LB-G3_EN_V01_1124...
  • Page 9 Object Description Quantity Battery module M5x16 Screw Decorative cover Base Quick installation guide Communication output cable (2m) Positive cable (2m) Negative cable (2m) PE cable (2m) Terminating resistor L-bracket Module locking plate (left) Module locking plate (right) Expansion Anchor Bolt（M8 X 80） M5X10 Screw Hexagon Screw（M6 X 16）...

  • Page 10: Product Storage

    Output Cable(3m) Package Wall mounting Optional Package Object Description Quantity Parallel Positive Cable Parallel Negative Cable Parallel Communication Cable Module locking plate (left) Module locking plate (right) M5X10 Screw Positive Cable-Optional (3m) Negative Cable-Optional (3m) Wall bracket(left) Wall bracket(right) M10*20 Bolt Expansion Anchor Bolt（M8 X 80）...
  • Page 11 The storage SOC: 25%~50%. Re-charge the battery every 6 months, to ensure no over-discharge of the battery occurs.  The packing with the equipment shall not be tilted or inverted.  Place the equipment in a cool place away from direct sunlight. ...

  • Page 12: Battery System Overview

    4 Battery system overview 4.1 Product description Figures shown here are for reference only. The actual product received may differ！ Object Description LED indicator Handle Battery module Base Grounding Link port out On/Off Link port in UM0064_ASW5120-LB-G3_EN_V01_1124...

  • Page 13: Dimensions

    4.2 Dimensions Unit：mm 4.3 LED indicator The LED’s on the battery system indicates the status of the BESS. LED status definitions: Solid On: LED is permanently illuminated.  Off: LED is off (is not illuminated).  Breathing: The LED is cyclic light on from dark to bright. ...
  • Page 14 SOC:90%~100% SOC:80%~90% SOC:70%~80% UM0064_ASW5120-LB-G3_EN_V01_1124...
  • Page 15 SOC:60%~70% SOC:50%~60% SOC:40%~50% UM0064_ASW5120-LB-G3_EN_V01_1124...
  • Page 16 SOC:30%~40% SOC:20%~30% SOC:10%~20% UM0064_ASW5120-LB-G3_EN_V01_1124...
  • Page 17 SOC:0%~10% Firmware update state There are ten LEDs to indicate the State of Charge (SOC) of the battery and the different status of the LEDs indicates the different working state of the battery. Discharging state: Solid on (all bright LEDs according to SOC). ...

  • Page 18: Remote Operation

    4.4 Remote operation The ASW5120-LB-G3 battery support remote control fuction in the Solplanet APP. With the remote control function, you can achieve the fuction with battery Power on / Shutdown, Sleep / Wake up, Select LED color, Change LED brightness.

  • Page 19: Fire Fighting Systemss

    Detail system wiring connection can refer the figures in chapter 6.4. 4.6 Fire Fighting Systemss The ASW5120-LB-G3 battery has a built-in intelligent aerosol extinguish device in each battery pack can quickly avoid the emergency safety risks. According to the size of the battery module and cell capacity, the aerosol installed in the battery module can effectively extinguise the first fire of the cell, and the battery module fire from the inside to out is the most effective fire extinguishing method, which can minimize the thermal runaway loss.

  • Page 20: Mounting

    5 Mounting 5.1 Requirements for mounting 5.1.1 Requirements for Installation Location DANGER Danger to life due to fire or explosion！ Despite careful construction, electrical devices can cause fires. This can result in death or serious injury. Do not mount the product in areas containing highly flammable materials or gases. ...
  • Page 21 UM0064_ASW5120-LB-G3_EN_V01_1124...
  • Page 22 5.1.2 Tools Phillips-screwdriver Phillips Screwdriver Bit Marker pen Wrench Specification: M5/M6 Specification: M5 / M6 Hexagon socket bit Torque wrench Twist drill(10mm) Heat Gun Network Cable Electric Drill Wire Stripper Crimping Pliers Crimping Tool Scissor Hammer Tape measure Hex Key S=4 5.1.3 Safety gear Wear the following safety gear when working on the BESS.

  • Page 23: Mounting

    5.2 Mounting DANGER Danger to life due to DC voltages of the battery！ When the battery system connected to the inverter, and the ON/OFF button switch is ON, the batteries will generate a DC voltage which will be present in the DC cable and live components. Do not touch non-insulated parts or cables.
  • Page 24 Step 2： Stack one battery module on the base. Step 3： Install the right anti-tipping bracket, using the module locking plate (right) to align the screw holes from above. Use four screws (M5x10) to secure the module lock plate (right), tightening torque :4 N.m. UM0064_ASW5120-LB-G3_EN_V01_1124...
  • Page 25 Step 4： Install the left anti-tipping bracket, using the module locking plate (left) to align the screw holes from above. Use four screws (M5x10) to secure the module lock plate (right), tightening torque :4 N.m. UM0064_ASW5120-LB-G3_EN_V01_1124...
  • Page 26 Step 5： Repeat the operations for the remaining battery modules. UM0064_ASW5120-LB-G3_EN_V01_1124...
  • Page 27 UM0064_ASW5120-LB-G3_EN_V01_1124...
  • Page 28 Step 6： Hold the L-bracket where it intends to be mounted on the wall and mark the position of the holes. Please pay attention that there may be power cables or other supply lines (e.g., gas or water) routed in the wall. Ensure that no cables or other supply lines are laid in the wall, which could be damaged when drilling holes.
  • Page 29 Step 9： Fix two L-brackets on both sides of the battery with the supplied screws(M5×10), using a Ratchet wrench (4mm) to tighten it (torque: 4 N.m). Step 10： Fix the L-brackets with the expansion bolts. UM0064_ASW5120-LB-G3_EN_V01_1124...
  • Page 30 Complete the installation. UM0064_ASW5120-LB-G3_EN_V01_1124...

  • Page 31: Electrical Connection

    6 Electrical connection 6.1 Overview of the connection area Figure shown here is for reference only. The actual product received may differ！ Object Description Grounding Link port out Link port in On/Off 6.2 Connecting the grounding conductor Procedure: Step 1： Ensure the the ON/OFF button switch of the battery is OFF. UM0064_ASW5120-LB-G3_EN_V01_1124...
  • Page 32 Step 2： Use the ground cable provided. Fix the grounding terminal by the screw(M6×16) with a phillips-screwdriver and tighten (torque: 6 N.m). Complete the installation. UM0064_ASW5120-LB-G3_EN_V01_1124...

  • Page 33: Connecting The Power Cable And Network Cable

    6.3 Connecting the power cable and network cable 1-4 modules connection with only one set of output cable (120A max) Step 1： Connect the battery P+/P- to the hybrid with the supplied output power cables(2m) (black negative cable connect to the top battery P- terminal,red postive cable connect to the bottom battery P+ terminal ). Connect the parallel connection power cable between the stackable batteries like the figure below (red cable connect to the P+ terminal, black cable connect to the P- terminal).
  • Page 34 Step 2： Connect the "Link Port Out" of the top battery to the BMS port of the hybrid withing the supplied output communication cable(2m). Connect the "Link Port In" and "Link Port Out" between the stackable parallel batteries using the supplied parallel communication cable.
  • Page 35 The complete connection is shown below: UM0064_ASW5120-LB-G3_EN_V01_1124...
  • Page 36 3-4 modules connection with two sets of output cables in parallel (210A max) Step 1： Connect the battery P+/P- to the hybrid with the supplied output power cables(2m) and optional output power cable(3m) (black negative cable connect to the top battery P- terminal with 2m cable and bottom battery P- terminal with 3m cable, red postive cable connect to top battery P+ terminal with 2m cable and bottom battery P+ terminal with 3m cable).
  • Page 37 Step 2： Connect the "Link Port out" of the uppermost module of the battery to the battery port of the inverter using a supplied communication output cable. Connect “Link Port out” and “Link Port in” of the battery mid-layer modules using the supplied parallel communication cable.
  • Page 38 The complete connection is shown below: Step 3： Cut the cable hole according to the wiring mode. UM0064_ASW5120-LB-G3_EN_V01_1124...
  • Page 39 Step 4： Align the decorative covers with the cable area of the battery modules, cover all the cables, and push in the direction of the battery modules so that it is tight to the battery modules. Push the decorative covers backward so that the bayonet on the inside of the decorative covers sticks out of the circle on the battery modules.
  • Page 40 Step 5：Secure the decorative covers by the supplied screws(M5×16). Tightening torque: 4 N.m. UM0064_ASW5120-LB-G3_EN_V01_1124...
  • Page 41 Complete the installation. UM0064_ASW5120-LB-G3_EN_V01_1124...

  • Page 42: System Wiring Diagram

    6.4 System wiring Diagram Single system connection diagram UM0064_ASW5120-LB-G3_EN_V01_1124...
  • Page 43 UM0064_ASW5120-LB-G3_EN_V01_1124...
  • Page 44 Parallel system connection diagram Supports 1 to 4 batteries for each cluster UM0064_ASW5120-LB-G3_EN_V01_1124...

  • Page 45: Commissioning And Operating

    Step 4： Commission the inverter according to the inverter commissioning procedure using the Solplanet App. Step 5： Read the battery status information using the Solplanet App and confirm that the BESS is communicating with the inverter, observe the LED’s on the BESS to determine the current status.

  • Page 46: Decommissioning The Product

    8 Decommissioning the product CAUTION Risk of injury due to weight of the battery module! Injuries may result if the battery module is lifted incorrectly or dropped while being transported or installed. Transport and lift the battery module carefully. Take the weight of the battery module into account. ...

  • Page 47: Technical Data

    9 Technical data ASW5120-LB-G3 Model Module quantity Nominal Energy*¹ 5.12 kWh 10.24 kWh 15.36 kWh 20.48 kWh Nominal Voltage 51.2V Operating Voltage 40 V ~ 58.4 V 630*185 630*185 630*185 630*185 Dimension (W*D*H) *320 mm *640 mm *960 mm *1280 mm Battery weight 48.6 kg...

  • Page 48: Troubleshooting

    10 Troubleshooting When the yellow LED indicator solid on, it indicates that the battery is in an alarm state. When the red LED indicator solid on, it indicates that the battery is in an fault state. When the yellow LED indicator blinking, it indicates that the battery communication loss. If the red indicator is constant, the battery is faulty.

  • Page 49: Recycling And Disposal

    When the customer needs warranty service during the warranty period, the customer must provide a copy of the invoice, factory warranty card, and ensure the electrical label of the battery is legible. If these conditions are not met, Solplanet has the right to refuse to provide with the relevant warranty service.

  • Page 50: Contact

    15 Contact EMEA Service email: service.EMEA@solplanet.net APAC Service email: service.APAC@solplanet.net LATAM Service email: service.LATAM@solplanet.net AISWEI Pty Ltd. Hotline: +61 390 988 674 Add.: Level 40, 140 William Street, Melbourne VIC 3000, Australia AISWEI B.V. Hotline: +31 208 004 844 (Netherlands) +48 134 926 109 (Poland) Add.: Barbara Strozzilaan 101, 5e etage, kantoornummer 5.12, 1083HN Amsterdam, the Netherlands...
  • Page 51 UM0064_ASW5120-LB-G3_EN_V01_1124...
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